Lincoln Electric BIG RED 500 Manuals

Manuals and User Guides for Lincoln Electric BIG RED 500. We have 2 Lincoln Electric BIG RED 500 manuals available for free PDF download: Service Manual, Operator's Manual

Lincoln Electric BIG RED 500 Service Manual (159 pages)

Engine Driven Welder

Brand: Lincoln Electric | Category: Welding System | Size: 9.84 MB

- Installation Section

9
- Service Manual
  1
- Electric Shock Can Kill
  3
- Table of Contents
  9
- Installation
  10
  - Safety Precautions
    11
  - Location and Ventilation
    11
  - Storing
    11
  - Stacking
    11
  - Angle of Operation
    11
  - Lifting
    11
  - High Altitude Operation
    11
  - High Temperature Operation
    11
  - Towing
    12
  - Vehicle Mounting
    12
  - Pre-Operation Engine Service
    12
    
    Oil
    12
    
    Fuel
    12
    
    Engine Break-In
    13
    
    Engine Cooling System
    13
    
    Battery Connection
    13
    
    Muffler Outlet Pipe
    14
    
    Spark Arrestor
    14
- Operation Section

17
- Operation
  18
  - Safety Instructions
    18
  - General Description
    18
  - Recommended Applications
    18
  - Controls and Settings
    19
    
    Engine Controls
    20
    
    Auxiliary Power
    20
  - Engine Operation
    21
    
    Starting the Engine
    21
    
    Arc Gouging
    22
  - Auxiliary Power
    25
    
    500 Simultaneous Welding and Power Loads
    25
- Maintenance Section

29
- Maintenance
  30
- Routine and Periodic Engine Maintenance
  31
  - Oil Filter Change
    32
  - Air Filter Change
    32
  - Fuel Filters
    33
  - Battery Handling
    33
- Safety Precautions
  31
- Nameplates / Warning Decals Maintenance
  34
- Servicing Optional Spark Arrestor
  34
- Welder / Generator Maintenance
  35
  - Storage
    35
  - Cleaning
    35
  - Brush Removal and Replacement
    35
  - GFCI Module Testing and Resetting Procedure
    35
- Installation Section

39
- A-1 Table of Contents - Installation Section
  39
- Installation
  40
- Technical Specifications
  40
  - Safety Precautions
    41
  - Location and Ventilation
    41
  - Storing
    41
  - Stacking
    41
  - Angle of Operation
    41
  - Lifting
    41
  - High Altitude Operation
    41
  - High Temperature Operation
    41
  - Towing
    42
  - Vehicle Mounting
    42
- Pre-Operation Engine Service
  42
  - Oil
    42
  - Fuel
    42
  - Engine Break-In
    43
  - Engine Cooing System
    43
  - Battery Connection
    43
  - Muffler Outlet Pipe
    44
  - Spark Arrestor
    44
- Machine Grounding
  44
- Welding Output Cables
  44
- Connection of Lincoln Electric Wire Feeders
  46
- Operation Section

47
- General Description
  48
- Generator
  48
- Operation
  48
- Recommended Applications
  48
- Safety Instructions
  48
- Controls and Settings
  49
  - Engine Controls
    50
- Engine Operation
  51
  - Starting the Engine
    51
  - Arc Gouging
    52
- Auxiliary Power
  55
  - 600 Simultaneous Welding and Power Loads
    55
- Maintenance Section

59
- Maintenance
  60
- Safety Precautions
  61
  - Oil Filter Change
    62
  - Fuel Filters
    63
  - Fuel Pre-Filter/Water Separator Assembly
    63
  - Water Separator Element
    63
  - Secondary Fuel Filter
    64
  - Cooling System
    64
  - Cooling Blower Belt
    64
  - Battery Handling
    64
  - Nameplates / Warning Decals
    65
- Welder / Generator Maintenance
  66
  - Storage
    66
  - Cleaning
    66
  - Brush Removal and Replacement
    66
  - GFCI Module Testing and Resetting Procedure
    66
  - Theory of Operation
    70
- Troubleshooting and Repair

77
- How to Use Troubleshooting Guide
  78
- Troubleshooting and Repair
  78
- Engine Alternator Test
  87
- Output Rectifier Test
  91
- Engine Protection Relay Test
  95
- Weld Stator Voltage Test
  99
- Auxiliary Rotor Voltage and Resistance Test
  103
- Weld Rotor Resistance Test
  107
- OCV Stick Mode
  110
- OCV Tig Mode
  111
- Normal OCV Waveform
  112
- Case Cover Removal and Replacement
  115
- Current Range Switch Removal and Replacement
  119
- Output Rectifier Bridge Removal and Replacement
  123
- Welder Separation Procedure
  127
- Auxiliary Stator Removal and Replacement
  135
- Auxiliary Rotor Removal and Replacement
  139
- Weld Stator Removal and Replacement
  143
- Weld Rotor Removal and Replacement
  149
  - Retest after Repair
    153
  - Electrical Diagrams
    156

Lincoln Electric BIG RED 500 Operator's Manual (68 pages)

For use with machines having Code Numbers: 11585, 11871, 12449

Brand: Lincoln Electric | Category: Welding System | Size: 14.07 MB

Electric Shock Can Kill
4
Table of Contents
6
Installation

8
- Technical Specifications
  8
  - Safety Precautions
    9
  - Location and Ventilation
    9
  - Storing
    9
  - Stacking
    9
  - Angle of Operation
    9
  - Lifting
    9
  - High Altitude Operation
    9
  - High Temperature Operation
    9
  - Towing
    10
  - Vehicle Mounting
    10
- Pre-Operation Engine Service
  10
  - Oil
    10
  - Fuel
    10
  - Engine Break-In
    11
  - Battery Connection
    11
  - Muffler Outlet Pipe
    12
  - Spark Arrester
    12
- Connection of Lincoln Electric Wire Feeders
  14
Operation

15
- Safety Instructions
  15
- General Description
  15
- Recommended Applications
  15
- Controls and Settings
  16
  - Engine Controls
    17
  - Auxiliary
    17
  - Engine Operation
    18
    
    Starting the Engine
    18
    
    Arc Gouging
    19
    
    Stick
    19
    
    TIG Welding
    20
  - Auxiliary Power
    22
    
    Simultaneous Welding and Power Loads
    22
Accessories

23
- Optional Features
  23
Maintenance

24
- Safety Precautions
  24
- Routine and Periodic Engine Maintenance
  24
  - Oil Filter Change
    25
  - Air Filter Change
    25
  - Fuel Filters
    26
  - Battery Handling
    26
- Servicing Optional Spark Arrestor
  27
- Welder / Generator Maintenance
  28
  - Storage
    28
  - Cleaning
    28
  - Brush Removal and Replacement
    28
  - GFCI Module Testing and Resetting Procedure
    28
Troubleshooting

29
- How to Use Troubleshooting Guide
  29
Diagrams

32
- Wiring Diagram
  64

Lincoln Electric Categories

Welding System Welding Accessories Flashlight Wire Feeders Portable Generator

More Lincoln Electric Manuals

Lincoln Electric BIG RED 500 Manuals

Lincoln Electric BIG RED 500 Service Manual (159 pages)

Table of Contents

- Installation Section

- Operation Section

- Maintenance Section

- Installation Section

- Operation Section

- Maintenance Section

- Troubleshooting and Repair

Lincoln Electric BIG RED 500 Operator's Manual (68 pages)

Table of Contents

Installation

Operation

Accessories

Maintenance

Troubleshooting

Diagrams

Related Products

Lincoln Electric Categories