Related Manuals for Lincoln Electric SAF-FRO PRESTOTIG 200 AC/DC
Summary of Contents for Lincoln Electric SAF-FRO PRESTOTIG 200 AC/DC
- Page 1 IM3106 10/2022 REV05 PRESTOTIG 200 AC/DC OPERATOR’S MANUAL ENGLISH Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-260 Bielawa, Poland...
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Page 2: Table Of Contents
12/05 THANKS! For having chosen the QUALITY of the Lincoln Electric products. Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified immediately to the dealer. For future reference record in the table below your equipment identification information. Model Name, Code & Serial Number can be found on the machine rating plate. -
Page 3: Technical Specifications
Technical Specifications NAME INDEX PRESTOTIG 200 AC/DC W000404213 INPUT Input Voltage U EMC Class Frequency 115 - 230Vac ± 15% 50/60 Hz Input Line Mode 100% Input Amperes I PFmax 1max STICK 3.2 kW 1.9 kW 1.4 kW TIG DC 2.4 kW 1.8 kW 1.4 kW... -
Page 4: Eco Design Information
ECO design information The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the Regulation 2019/1784/EU. Efficiency and idle power consumption: Efficiency when max power consumption Index Name Equivalent model / Idle power consumption W000404213 PRESTOTIG 200 AC/DC 80% / 21W No equivalent model... - Page 5 Typical gas usage for MIG/MAG equipment: DC electrode positive Wire Wire Feeding Gas flow Material type diameter Shielding Gas Current Voltage [m/min] [l/min] [mm] Carbon, low 0,9 ÷ 1,1 95 ÷ 200 18 ÷ 22 3,5 – 6,5 Ar 75%, CO alloy steel Aluminium 0,8 ÷...
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Page 6: Electromagnetic Compatibility (Emc)
If any electromagnetic disturbances are detected the operator must put in place corrective actions to eliminate these disturbances with, if necessary, assistance from Lincoln Electric. The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system. -
Page 7: Safety
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused by improper installation, improper care or abnormal operation. - Page 8 WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area and have a fire extinguisher readily available. Welding sparks and hot materials from the welding process can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums, containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors will be present.
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Page 9: Introduction
Introduction General Description Following paragraphs will show how to access to the menu and the parameters tha can be set. PRESTOTIG 200 AC/DC machine designated to following equipment been added performe MMA (SMAW) and TIG (GTAW) welding PRESTOTIG 200 AC/DC: process in DC and AC current. - Page 10 Connect the torch cable to Output Connections the torch terminal of the A quick disconnect system using Twist-Mate cable machine work plugs is used for the welding cable connections. Refer to clamp to the work piece the following sections for more information on connecting terminal.
- Page 11 Rear Panel Idle Mode After 30 minutes without welding the machine will enter a deep low power mode. It will shut down all indicators: only Power ON Led is blinking. To restore the Machine restart to weld or push the trigger or push any buttons in the front panel or turn the encoder Exit procedure will take 6-7s: after this time the unit is...
- Page 12 Remote LED: VRD LED (enabled on Australian Machines only): This machine is provided by VRD (Voltage Reduction This indicator will turn on when a Remote command is Device) function: this reduces the voltage at the output connected to the machine via the remote control leads.
- Page 13 Output: In Expert mode the following parameters are available: 1. AC-Frequency: This function controls the frequency of the AC Wave shape in cycles per second. 2. AC-Balance: AC balance controls the amount of time, as a percentage, that the polarity is electrode negative.
- Page 14 Pulse Sequencer Functions: Memory Selection: Table 4. The memory function is designed to allow the operator to Percent Peak Current: This save up to 9 specific welding procedures. This memory functions sets the amount of time button will have two functions: the pulse waveform spends at the 1.
- Page 15 Menu: Operating Instruction DC Stick (SMAW) Welding To start DC Stick welding process: 1. Set polarity 2. To select Stick welding: Process Visualization This unit permits an advance setting divided in 3 menu: 1. If process GTAW Press and Hold for 5 Crisp seconds to access setup menu “GTAW”.
- Page 16 AC Stick Welding 1. Set polarity To start AC Stick welding process: 2. To select AC Tig welding: Process Visualization 1. Set polarity 2. To select Stick welding: Process Visualization Lift Crisp Soft Press MODE several times until the LED above lights up Press MODE several times until the LED above lights up (led ON) is turned on.
- Page 17 2-Step Trigger Sequence As shown above, it is possible to press and hold the TIG To select 2-Step sequence: torch trigger a second time during downslope to end the Output Visualization downslope function and maintain the output current at the Crater current.
- Page 18 4-Step Trigger Sequence As shown here, after the To select 4-Step sequence: TIG torch trigger is quickly Output Visualization pressed and released from step 3A, it is possible to press and hold the TIG torch trigger another time to end the downslope time and maintain the output Press several times until the LED above lights up current...
- Page 19 As shown here, after the Bi-Level (Set/A2) Trigger sequence TIG torch trigger is quickly Enter Menu GTAW and enable BILV option. pressed and released from When enabled, the bi-level tig function replaces the 4S step 3A, it is possible to trigger sequence.
- Page 20 List of parameters and Factory stored programs Table 6. List of parameters and Factory stored programs Displayed Displayed parameter Selectable Value Range value Factory Configuration name Function Default Current selected Preflow 0 - 25s (step 0.1s) value (s) Current selected STRT Starting Current 10 –...
- Page 21 Note A: When AUTO is selected means 1s/10A; minimun Note D: Once AUTO is selected the default parameter are value is 3s. used. Note B: For frequency value higher than 500Hz, PEAK is Menu GTAW locked to 50%. To enter into Menu GTAW see section Menu, described above.
- Page 22 Note E. When AUTO is selected, the starting parameters Tig AC starting parameters are automatically recalled based on the set current The unit is delivered not allowing to the user to change adjustable by main knob in the front panel. Diameter of starting parameters: for default option “Tig starting the electrode is automatically recalled based on the parameters”, from now on TSTR, is selected in AUTO.
- Page 23 NOTE: the changing of the parameters above, could affect the striking of the arc if not correcting set. Restart 2S, Restart 4S, Spot and Bi-level See GTAW section above for details about mode of working. Menu SMAW To enter into Menu SMAW see section Menu, descriped above In AC polarity only the HOT Start parameter is visible and can be changed...
- Page 24 Table 12. SYS Menu Displayed Displayed Selectable Value Range parameter value Factory Configuration name Function Default Current selected UNIT Units mm / INCH value Current selected ON/OFF value Current selected LED Brightness/Intensity value HIGH FOOT Current selected RMTE TIG Remote Options value type Current selected UPDN...
- Page 25 Please contact the nearest the possibility to select and change parameters as technical service center or Lincoln Electric and report the described in previous paragraphs. error code displayed on the meter of the Front Panel. UP/DOWN options...
- Page 26 We respond to our customers based on the best Arc Time & Arc Counter information in our possession at that time. Lincoln Electric These two options show to the welder the total working is not in a position to warrant or guarantee such advice, hours and the total numeber of arc striking (max 9999).
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Page 27: Weee
12/05 Part List reading instructions Do not use this part list for a machine if its code number is not listed. Contact the Lincoln Electric Service Department for any code number not listed. Use the illustration of assembly page and the table below to determine where the part is located for your particular code machine. -
Page 28: Suggested Accessories
Suggested Accessories W000011139 KIT 35C50 W000382715-2 PROTIGIIIS 10RL C5B-S 5M W000382716-2 PROTIGIIIS 10RL C5B-S 8M W000382717-2 PROTIGIIIS 20RL C5B-S 5M W000382718-2 PROTIGIIIS 20RL C5B-S 8M W000382719-2 PROTIGIIIS 30RL C5B-S 5M W000382720-2 PROTIGIIIS 30RL C5B-S 8M W000382721-2 PROTIGIIIS 40RL C5B-S 5M W000382722-2 PROTIGIIIS 40RL C5B-S 8M W000382723-2...