Replacing the Engine Oil Filter ..........................................................................................................................14-27

Adjusting the Toe-in...........................................................................................................................................14-28

7. Every 300 Hours.................................................................................................................. 14-28

Transmission Oil ................................................................................................................................................14-28

Changing the Transmission Oil and Replacing the Transmission Oil Filter.......................................................14-29

8. Every 500 Hours.................................................................................................................. 14-30

Front Axle Case Oil ...........................................................................................................................................14-30

Changing the Front Axle Case Oil .....................................................................................................................14-30

Replacing the Fuel Filter Element (in the Fuel / Water Separator) ....................................................................14-31

Replacing the Fuel Filter....................................................................................................................................14-31

9. Every 1000 Hours................................................................................................................ 14-32

Coolant ..............................................................................................................................................................14-32

Flushing the Cooling System .............................................................................................................................14-33

Changing the Coolant ........................................................................................................................................14-35

Adjusting the Engine Valve Clearance ..............................................................................................................14-35

Checking the Fuel Injection Nozzle Injection Pressure .....................................................................................14-35

Checking the Fuel Injection Pump .....................................................................................................................14-35

10.Every 1 Year........................................................................................................................ 14-36

Replacing the Air Cleaner Element ...................................................................................................................14-36

Flushing the Cooling System .............................................................................................................................14-36

Changing the Coolant ........................................................................................................................................14-36

11.Every 2 Years...................................................................................................................... 14-36

Replacing the Radiator Hoses and Clamp ........................................................................................................14-36

Replacing the Fuel Line .....................................................................................................................................14-36

Replacing the Intake Air Hose ...........................................................................................................................14-36

Replacing the Hydraulic Hoses .........................................................................................................................14-36

15.SERVICING THE ELECTRICAL SYSTEM ....................................................... 15-1

1. Battery ................................................................................................................................... 15-1

Special Note for the Battery.................................................................................................................................15-1

Servicing the Battery Safely ................................................................................................................................15-2

Inspecting the Battery..........................................................................................................................................15-3

Removing and Installing the Battery ....................................................................................................................15-3

Cleaning the Battery and Terminals ....................................................................................................................15-4

Using a Booster Battery.......................................................................................................................................15-5

2. Fuses..................................................................................................................................... 15-6

Replacing the Accessory Fuses ..........................................................................................................................15-6

Checking the Alternator Fuse and the Main Fuse ...............................................................................................15-6

3. Bulb ....................................................................................................................................... 15-7

Replacing the Headlight Bulb ..............................................................................................................................15-7

Replacing the Work Light Bulb ............................................................................................................................15-8

Replacing the Tail Light Bulb ...............................................................................................................................15-9

Replacing the Turn Signal / Hazard Lights Bulb ..................................................................................................15-9

Replacing the Instrument Panel Light Bulb .......................................................................................................15-10

4. Headlights ........................................................................................................................... 15-10

Adjusting the Headlights....................................................................................................................................15-10

TABLE OF CONTENTS

Sc2400 Operator's Manual

Table of Contents