Related Manuals for Hyundai HYMD500B
Summary of Contents for Hyundai HYMD500B
- Page 1 48V Mini Dumper HYMD500B Instruction Manual WARNING: Read the instructions carefully before use.
-
Page 2: Table Of Contents
Contents Introduction……..……………………………3 Technical Data…………......31 Safety Information…..…………………..4-13 Recycling And Disposal..………………...32 Understand Your Machine.…..…………...4 Personal Safety...…….……………………4-5 Declaration Of Conformity…..…………..33 Inspect Your Machine…………………..5 Useful Information…..……………………..34 Work Area…….……………………………..6 Our YouTube Channel…..………………..34 During Use…….………………………………7 Warranty…………………………………….34 When Not in Use……………………………..7 Manual Updates….……………………….34 Batteries…….…………………………………8 Returning Your Product….……………….34 Charger………………………...……………..8 Leaving A Review….……………………...34 Electricity…….………………...…………..9... -
Page 3: Introduction
THE MACHINE. Keep for future reference and pass it on if the machine is loaned or sold to another user. This manual has been produced by Hyundai Power Products and should be kept with the product. Please read and understand these instructions before you use your product. -
Page 4: Safety Information
Safety Information Understand Your Machine • WARNING! You must read these instructions carefully before operating the machine. Make sure that you are familiar with the controls and properly operate the machine. You must learn how to stop the machine quickly. If you do not follow the warnings and instructions, it may result in fire and/or serious injury. -
Page 5: Inspect Your Machine
Safety Information Personal Safety (Continued) • Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service. • Do not overreach. Keep proper footing and balance at all times. This enables better control of the machine in unexpected situations. -
Page 6: Work Area
Safety Information Work Area • You must only operate the machine in suitable lighting conditions. Daylight or good artificial light are examples of suitable conditions. Do not use the machines in low light conditions, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the area. -
Page 7: During Use
Safety Information During Use • Do not operate the machine in confined areas where there may be a risk of crushing the operator between the machine and another object. • Never attempt to make any adjustments, while the machine is moving. This involves changing the speed setting or tilting the bucket. -
Page 8: Batteries
Safety Information Batteries The HYMD500B comes equipped with 4 x 12V Sealed Lead Acid batteries. Batteries present a risk if they become damaged by the possible leaking of electrolyte. Electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on or near them. -
Page 9: Electricity
Safety Information Electricity (Where Applicable) DANGER : ELECTRICITY CAN KILL – NEVER WORK ON LIVE / ENERGISED EQUIPMENT. • Prior to carrying out any maintenance work you MUST identify electrical isolation methods and isolate all electrical supplies. • Prior to use and with all electrical supplies isolated, you MUST check all electrical cables, plugs and connectors for the following;... -
Page 10: Vibrations
Safety Information Vibrations (Where Applicable) • Prolonged use of hand held (operated) machines will cause the user to feel the effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the hand to feel and regulate temperature, causing numbness and heat sensations and may cause nerve damage and circulatory tissue death. -
Page 11: Intended Use
Safety Information Intended Use The HYMD500B is an Electric Mini Dumper. It is powered by a 1000W 48V HYUNDAI motor. The 48V Motor is supplied by 4 x 12V 32Ah Sealed Lead Acid Batteries. This machine is specifically a pedestrian tool, manufactured according to the latest safety requirements. -
Page 12: Personal Protective Equipment
Safety Information Personal Protective Equipment Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or repairing the machine. No protective equipment can ensure 100% protection. When selecting PPE, make sure it’s CE marked and it suits the user in terms of size, fit, etc. -
Page 13: Symbols On The Machine
Safety Information Symbols On The Machine We have provided safety messages in this manual and on the machine. This information alerts you to potential hazards that could hurt you or others. Please read these messages carefully. However, we may not have listed all of the possible hazards, you must also use your own judgement. -
Page 14: Unboxing
2. Lay the contents out and check them. If any part is damaged or missing, you must not use the machine. Contact HYUNDAI POWER PRODUCTS immediately. 3. You must keep the packaging material in case the machine needs to be returned or repaired. - Page 15 Unboxing *Not To Scale Bucket Guard Bucket Main Body Left Handle Right Handle Wheels Rear Axle and Wheels Battery Charger Manual Feature Descriptions on next page www.hyundaipowerproducts.co.uk...
-
Page 16: Features
Features Bucket – Where the load is carried Bucket Guard – Protects the user from the bucket tilt. OPC Lever – Operator Presence Control, engages/disengages drive Throttle – A twist throttle that controls the machines acceleration Drive Direction Control Switch – Changes drive direction (Forward &... -
Page 17: Assembly
Assembly HYMD500B Assembly – Handles We Recommend this machine is assembled with 2 people Use of Tools will be required during assembly Install the Left and Right handles as shown in the Diagram below. Secure with M8 Bolts and Washer. Line up the handles with the holes on the Main Body Place a washer on an M8 nut and then secure into the holes. -
Page 18: Front Wheels
Assembly HYMD500B Assembly – Front Wheels Secure the Front wheels using the M14 Nuts provided. Line up the holes in the Wheels with the threads on the Stub Axle. Place the wheel on the threads. Secure the wheel by firstly place a washer and then tightening an M14 on each thread. -
Page 19: Rear Axle And Wheels
Assembly HYMD500B Assembly – Rear Axle and Wheels This step is easier by supporting the main body. Place the Rear Axle inside the Box section at the rear of the Main Body Line up the Hole of the Rear Axle with the Hole in the Main Body. -
Page 20: Bucket
Assembly HYMD500B Assembly – Bucket The Front of the Bucket is Secured to the Hinge at the Front of the Machine using the Bolts provided. Then secure the Tilting Bracket to the Tilting arm that is in the centre of... -
Page 21: Bucket Guard
Assembly HYMD500B Assembly – Bucket Guard Using the holes in the Bucket Guard, line them up with the corresponding holes in the Bucket. Secure into place with M8 Nuts & Bolts. When doing this, place a washer on the inside and outside of the Bucket and Bucket Guard... -
Page 22: Battery Charging
USING THE POWER SUPPLY CABLE. THIS IS INCORRECT CHARGING AND WILL CAUSE DAMAGE TO YOUR MACHINE AND/OR INJURY. The HYMD500B has a 2 part charger, a Power Supply Cable and a Charger Adapter. To ensure correct charging, you MUST always use the Power Supply Cable connected to the Charger Adapter. -
Page 23: Operation
Operation HYMD500B Operation – Control Panel Ensure you understand the whole Instruction Manual before any operation Battery Switch – Turns the battery on or off Front Light Switch – Turns the front light of the machine on or off Speed Selection Switch – Changes speed of the machine per requirement. -
Page 24: Starting Procedure
Operation HYMD500B Operation – Starting Procedure Ensure you understand the whole Instruction Manual before any operation You MUST read and fully understand the user manual before operation. Having followed the pre-operation checks, the machine is ready to be started. Follow the starting procedure so the machine is ready to be driven Turn the Battery Switch (1) to the “ON”... -
Page 25: Driving
Operation HYMD500B Operation – Driving Up = Stop Down = Go NEVER Change Speed Setting whilst the machine is moving ONLY change the Speed setting when the machine has been started, with the OPC lever in the Up Position When First driving the machine, always make sure the braking function works Having followed the pre-operation checks and starting procedure the machine is ready to be driven. -
Page 26: Load Limits
Operation HYMD500B Operation – Load Limits NEVER exceed the Load limits or Slope Limits shown When carrying a load, only use speed 1. Faster speeds will cause damage to the motor Be especially cautious when travelling down a slope, use the brakes consistently. -
Page 27: Unloading
Operation HYMD500B Operation – Unloading ALWAYS ensure you unload in a safe area, away from pedestrians or valuable objects/possessions When unloading, ensure you stop the machine first and then unload With the machine at a stand still, press the “UP” direction on the Tilt Switch (4). -
Page 28: Tilt Speed Adjustment
Operation HYMD500B Operation – Tilt Speed Adjustment The HYMD500B uses a needle valve to control the speed/lifting capacity of the Hydraulic Tilt. By turning the valve you alter the pressure of Hydraulic pressure applied to the ram which affects the speed/lifting capacity. -
Page 29: Maintenance & Care
Maintenance & Care General Maintenance WARNING : Turn OFF the machine, allow all moving parts to come to a complete stop, and disconnect the power cord before maintaining the machine. You need to wear proper clothing and protective gloves whenever your hands are at risk. -
Page 30: Troubleshooting
Maintenance & Care Troubleshooting Problem Possible Causes Possible Solutions Machine does not run. Machine was Undercharged battery. Charge the battery. A new battery running but suddenly stopped. Short should have been charged for at run time(less than 1-3 hours per least 12 hours before using the charge.) Machine runs sluggishly. -
Page 31: Technical Data
Technical Data Machine Specification Model HYMD500B Motor 1000W Brushless DC Battery Type Sealed Lead Acid Battery Formation 4 x 12V Voltage (V) Battery Capacity (Ah) Brake System Electromagnetic Light Specification (W) 1 x 30W LED Working Time (Fully Charged)(Hours) 8-10... -
Page 32: Recycling And Disposal
Recycling & Disposal Recycling & Disposal We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and/or Batteries is passed onto you by us. So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site. -
Page 33: Declaration Of Conformity
Isaac Way, Pembroke Dock, SA72 4RW Country of Origin: China Description: Battery Powered Wheeled Dumper and Charger SKU Code: HYMD500B Date of Issue: 01/02/2023 Regulations and Directives of Compliance • 2006/42/EC The Machine Directive • 2014/30/EU EMC Directive • 2011/65/EU RoHS •... -
Page 34: Useful Information
Go to YouTube and search ‘Hyundai Power Products’. Warranty Proof of purchase will be required before you make a warranty claim. Full warranty terms and conditions can be found on the HYUNDAI POWER PRODUCTS website: www.hyundaipowerproducts.co.uk Manual Updates Our manuals are constantly being reviewed and updated. Should you find an error, omission or something unclear, please contact us for assistance. -
Page 35: Product Record
Product Record Information As soon as you have purchased the machine, we recommend that you fill out the following. If you need to contact an authorised dealer or customer service for information on servicing, you may need to provide the following information. Date Of Purchase:……………………………………………………………………………….. -
Page 36: Notes
Notes www.hyundaipowerproducts.co.uk... - Page 37 Notes www.hyundaipowerproducts.co.uk...
- Page 38 Notes www.hyundaipowerproducts.co.uk...
-
Page 39: Contact Us
Our friendly aftersales team will be more than happy to help you. Phone Call our team on 01646 687 880 Email aftersales@hyundaipowerproducts.co.uk Online Live Chat Go to www.hyundaipowerproducts.co.uk Post Genpower Ltd, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW. Hyundai Support Website Go to hyundaisupport.co.uk www.hyundaipowerproducts.co.uk... - Page 40 For Inquiries, Please Contact: GENPOWER LTD Isaac Way, London Road, Pembroke Dock, UK, SA72 4RW. T: +44 (0) 1646 687 880 E: info@hyundaipowerproducts.co.uk www.hyundaipowerproducts.co.uk Imported / Distributed by Genpower Ltd for Licensed by Hyundai Corporation Holdings, Korea the United Kingdom & Ireland...