Sony PWS-4500 Service Manual
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Sony PWS-4500 Service Manual

Sony PWS-4500 Service Manual

Multi port av storage unit, internal memory array 2tb, sdi interface board, bpu share play board, networked media interface board, 12g-sdi interface board
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MULTI PORT AV STORAGE UNIT
PWS-4500
INTERNAL MEMORY ARRAY (2TB)
PWSK-4401
INTERNAL MEMORY ARRAY (2TB)
PWSK-4501
SDI INTERFACE BOARD
PWSK-4504
SERVICE MANUAL
1st Edition (Revised 3)
BPU SHARE PLAY BOARD
PWSK-4505
NETWORKED MEDIA INTERFACE BOARD
PWSK-4506F
12G-SDI INTERFACE BOARD
PWSK-4508

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  • Page 1 MULTI PORT AV STORAGE UNIT PWS-4500 INTERNAL MEMORY ARRAY (2TB) BPU SHARE PLAY BOARD PWSK-4401 PWSK-4505 INTERNAL MEMORY ARRAY (2TB) NETWORKED MEDIA INTERFACE BOARD PWSK-4501 PWSK-4506F SDI INTERFACE BOARD 12G-SDI INTERFACE BOARD PWSK-4504 PWSK-4508 SERVICE MANUAL 1st Edition (Revised 3)
  • Page 2 électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. Model Name Serial No. PWS-4500(SY) 10001 and Higher PWS-4500(CN) 50001 and Higher 安全のために，周辺機器を接続する際は，過大電圧を...
  • Page 3 Batterien nur durch den vom Hersteller empfohlenen Kasser batteriet i henhold til gjeldende avfallsregler. oder einen gleichwertigen Typ ersetzen. Wenn Sie die Batterie entsorgen, müssen Sie die Gesetze der jeweiligen Region und des jeweiligen Landes befolgen. PWS-4500...

  • Page 5: Table Of Contents

    Overview of Error Message....................2-1 PWS-4500...
  • Page 6 Rear Fan Assembly....................4-11 PWS-4500...
  • Page 7 Frame Wiring......................... . . 7-2 PWS-4500...

  • Page 9: Manual Structure

    System names and product names written in this manual are usually registered trademarks or trademarks of respective development manufacturers. MDC-21 and MDC-21A Boards This manual, unless otherwise specified, refers to MDC-21 board and MDC-21A board as MDC-21 board without distinguishing them. PWS-4500...

  • Page 11: Service Overview

    PCI Express card connection SW-1628 Power switch & LED SY-422 System control (1/2) & Network IF HN-431 Redundant power relay board NET-23 (PWSK-4506F) NetMedia (SDI) Board RD-41 (PWSK-4505) BPU Share Play Board DIF-260 (PWSK-4508) 12G-SDI Interface Board DIF-261 (PWSK-4508) 12G-SDI Interface Board PWS-4500...

  • Page 12: Location Of Main Mechanical Parts

    DIO FAN 1 DC fan (sirocco 50 square) DIO FAN 2 DC fan (sirocco 50 square) DIF-260 board, DIF-261 board DIF FAN 1 assembly DC fan (40 square) DIF FAN 2 DC fan (sirocco 50 square) DIF FAN 3 PWS-4500...

  • Page 13: Location Of Sensors And Their Functions

    1-2. Location of Sensors and Their Functions IC1004 IC103 SY-422 board Board Name Ref. No. (Address) Function SY-422 IC103 (D-8) (Side B) Internal temperature monitoring SY-422 IC1004 (K-2) (Side B) Internal temperature monitoring PWS-4500...

  • Page 14: Functions Of Onboard Switches/Led Indicators

    Do not change the settings of the switches described as “Factory use”. Ref. No. (Address) Description Factory Setting S300 (—) Factory use OFF (ALL) S1106 (—) Factory use DIF-260 Board S2400 S2101 DIF-260 board (Side B) Note Do not change the settings of the switches described as “Factory use”. PWS-4500...
  • Page 15 S2302 (K-9) Factory use OFF (ALL) S2303 (L-8) Factory use S2901 (A-1) Factory use S2902 (A-1) Factory use OFF (ALL) S3501 (A-6) Factory use S3502 (A-5) Factory use OFF (ALL) S5001 (A-7) Factory use S5003 (A-8) Factory use OFF (ALL) PWS-4500...
  • Page 16 MDC-21 Board S101 S102 S103 MDC-21 board (Side A) Note Do not change the settings of the switches described as “Factory use”. Ref. No. (Address) Description Factory Setting S101 (E-1) Factory use OFF (ALL) S102 (E-1) Factory use Continued PWS-4500...
  • Page 17 MEC-40 board (Side A) Note Do not change the settings of the switches described as “Factory use”. Ref. No. (Address) Description Factory Setting S300 (B-2) Factory use OFF (ALL) S550 (E-5) Factory use OFF (ALL) S800 (B-4) Factory use OFF (ALL) PWS-4500...
  • Page 18 Software start-up data select 2 Software start-up data select 1 S1601 (G-6) Factory use OFF (ALL) S1703 (H-5) Configuration data selection OFF: Activated with routinely-used settings. ON: Activated with factory settings. Factory use OFF (ALL) S2201 (G-9) Factory use S2202 (J-8) Factory use PWS-4500...

  • Page 19: Description Of Onboard Led Indicators

    On when SYS3 (IC100) is connected to PCI Express switch Blinks (IC704). D704 (—) Green On when PCI Express switch (IC704) is connected to PCI Inconstant Express card. D705 (—) Green On when PCI Express switch (IC704) is connected to FPGA1 Blinks (IC3: SY-422 board). PWS-4500...
  • Page 20 D2401 (A-2) CPLD Green Stop of Fan 3 on the DIF-261 board D2402 (A-2) CPLD Green Failure in startup of IC300 on the DIF-260 board D2403 (A-2) CPLD Green Failure in startup of IC300 on the DIF-261 board 1-10 PWS-4500...
  • Page 21 (Power On) D300 (A-1) Green Factory use Blinks D301 (A-1) Green Factory use Blinks D302 (A-1) Green Factory use D303 (A-1) Green Factory use D304 (A-1) Green Factory use D1500 (A-1) +12 V Green +12 V power is supplied. 1-11 PWS-4500...
  • Page 22 Inconstant D909 (C-7) Green Factory use Inconstant D910 (C-7) Green Factory use Inconstant D911 (D-7) Green Factory use Inconstant D912 (D-7) Green Factory use Inconstant D913 (J-5) Green Factory use Inconstant D914 (J-5) Green Factory use Inconstant Continued 1-12 PWS-4500...
  • Page 23 D5008 (A-8) Green Factory use Inconstant D5009 (A-9) Green On when the board is set to the ENC mode. On (ENC mode) D5010 (A-9) Orange On when the board is set to the DEC mode. On (DEC mode) 1-13 PWS-4500...
  • Page 24 Inconstant D3201 (F-3) Green Factory use Inconstant D3202 (F-3) Green Factory use Inconstant D3203 (F-3) Green Factory use Inconstant D3600 (A-4) Green Factory use Inconstant D3601 (A-4) Green Factory use Inconstant D3602 (A-5) Green Factory use Inconstant Continued 1-14 PWS-4500...
  • Page 25 D005 D009 D006 D010 HP-175 board (Side A) Ref. No. (Ad- Name Color Description Normal State dress) (Power On) D003 (A-1) Green Factory use Inconstant D004 (A-1) Green Factory use Inconstant D005 (A-1) Green Factory use Inconstant Continued 1-15 PWS-4500...
  • Page 26 Inconstant D205 (D-3) Green Factory use Inconstant D206 (D-3) Green Factory use Inconstant D207 (D-3) Green Factory use Inconstant D301 (D-2) Green Factory use Inconstant D302 (D-2) Green Factory use Inconstant D303 (D-2) Green Factory use Inconstant Continued 1-16 PWS-4500...
  • Page 27 Factory use Inconstant D602 (E-1) Green Factory use Inconstant D603 (E-1) Green Factory use Inconstant D604 (E-1) Green Factory use Inconstant D605 (E-1) Green Factory use Inconstant D606 (E-1) Green Factory use Inconstant D607 (E-1) Green Factory use Inconstant 1-17 PWS-4500...
  • Page 28 Inconstant D557 (D-1) Green Factory use Inconstant D558 (E-1) Green Factory use Inconstant D559 (E-1) Green Factory use Inconstant D560 (E-1) Green Factory use Inconstant D561 (E-1) Green Factory use Inconstant D562 (E-1) Green Factory use Inconstant Continued 1-18 PWS-4500...
  • Page 29 Inconstant D803 (A-1) Green Factory use Inconstant D804 (B-1) Green Factory use Inconstant D805 (B-1) Green Factory use Inconstant D806 (B-1) Green Factory use Inconstant D807 (B-1) Green Factory use Inconstant SW-1628 Board D001 SW-1628 board (Side A) 1-19 PWS-4500...
  • Page 30 On when SYS1 functions normally D607 (H-7) Green On when SYS1 functions normally D608 (H-7) Green On when SYS1 functions normally D609 (H-7) Green On when SYS1 functions normally D701 (E-8) Green On when SYS1 Ether1 is connecting in TX Continued 1-20 PWS-4500...
  • Page 31 On when configuration loader is operating normally. Blinks D2203 (H-9) Green On when FPGA1 (IC3) is working in normal configuration. D2204 (H-9) On when power supply is operating abnormally on SY board. D2302 (K-1) Green +12 V power is supplied. 1-21 PWS-4500...

  • Page 32: Circuit Description

    • CPU interrupt control • Fan rotation detection • External input and output (25-pin GPIO) control The SRIO-FPGA also performs communication with the BANK memory on the DM-155 board and relays network data to CPU1 (IC1) via the SRIO endpoint. 1-22 PWS-4500...

  • Page 33: Cpu-453A Board

    After the audio signals are stored in the DRAM (IC3002, IC3003), they are multiplexed with video signals and the multiplexed signals are DMA transferred to the BANK FPGA (IC0040) on the DM-155 board with 3.125 Gbps serial transmission. 1-23 PWS-4500...

  • Page 34: Hp-175 Board

    The DM-155 board has the following main functions. • BANK memory function (main cache for audio/video data) • Audio/video reference circuit • 9-pin remote connector • SharePlay function • Multi Monitor function • MONITOR function of the Networked Media Interface 1-24 PWS-4500...

  • Page 35: Cn-3837 Board

    SharePlay function The SharePlay function allows you to connect two or more PWS-4500 and BPU4800 units and share files between the units. Stream signals are input or output by using the RJ45 connectors (J0020, J0021). The stream signals are sent to or received from the BANK memory (IC0040) through IC1316 (10G PHY) and IC0130.

  • Page 36: Mb-1217 Board

    The DIF-260/DIF-261 board is an option board to convert the existing 4-channel 3G-SDI interface on the DIO-101 board to a 12G-SDI interface. Each port (A to D) of the interface on the DIF-260/DIF-261 board corresponds to each port name of the DIO-101 board. 1-26 PWS-4500...

  • Page 37: Replacing Eeproms And Backup Battery

    WARNING When replacing the part, be sure to use the specified one below. Replacement with a part other than the specified part will result in fire hazards and electric hazards. Part Name: Lithium battery (CR2032) Part No.: 1-528-174-73 1-27 PWS-4500...

  • Page 38: Writing And Rewriting The Pld Internal Data

    When updating the PLD, contact your local Sony sales Office/Service Center. The PLD not supported by the e-Production (ERR) system is upgraded using the USB memory. When it is necessary to update using a USB memory, contact your local Sony sales Office/Service Center. e-Production system has the advantages shown below •...

  • Page 39: Circuit Protection Part List

    IC link (0.4 A/72 V) 1-576-122-21 MDC-21 F001 F-1/Side A Fuse (4 A/125 V) 1-576-270-21 MEC-40 F200 B-5/Side A Fuse (5 A/125 V) 1-533-627-21 SY-422 F2301 J-1/Side A Fuse (10 A/125 V) 1-576-329-21 NET-23 F3501 A-3/Side B Fuse (10 A/125 V) 1-576-329-21 1-29 PWS-4500...

  • Page 40: Recommended Replacement Parts

    Total power-on hours 30,000 h “4-5-5. DIO Fan”, “4-5-6. DM Fan”, 1-855-344-11 “4-5-7. DIF Fan” DC fan (40 square) Total power-on hours 60,000 h “4-5-7. DIF Fan” 1-855-165-11 To check the total power-on hours, refer to “Hours Mater” in “3-3-3. Time Menu”. 1-30 PWS-4500...

  • Page 41: To Initialize The Ip Address (Network 1/2)

    The SYSTEM indicator on the front of the unit blinks in purple and the IP addresses of NETWORK 1/2 are initialized. Note The IP address of NETWORK 3 is not initialized by this procedure. 1-31 PWS-4500...

  • Page 42: Extension Board And Fixtures List

    DM-155/ SY-422 board) 1-10-1. How to Use the Card Board Insertion/Removal Tool Removing the board Installing the board Card board insertion/ Card board insertion/ removal tool removal tool Card board insertion/ Card board insertion/ removal tool removal tool 1-32 PWS-4500...

  • Page 43: Disconnecting/Connecting Flexible Card Wire

    Connecting Lift up the locking tab in the direction of the arrow and securely insert the flexible card wire into the deep end of the connector. Return the locking tab to its original position and lock the connector. 1-33 PWS-4500...

  • Page 44: Lead-Free Solder

    • The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful. 1-34 PWS-4500...

  • Page 45: Error Message

    Selecting the [Status] tab displays the “Error/Warning Status” screen to show error and warning information. [Status] tab “Error/Warning Status” screen The “Error/Warning Status” screen is also displayed by clicking the mark button on the status bar. PWS-4500...

  • Page 46: Error Code List

    Probable cause: Fan of the switching regulator B TROUBLE • Protected operation: None FRONT FAN1 TROU- • Probable cause 1: FRONT FAN 1 (in front fan assembly) • Probable cause 2: IC3 (FPGA) on SY-422 board • Protected operation: None Continued PWS-4500...
  • Page 47 Probable cause 1: DIF FAN3 (Sirocco fan on the DIF-261 board stopped.) • Probable cause 2: IC2300 on the DIF-260 board • Protected operation: None Note For the location of each fan, refer to “1-1-2. Location of Main Mechanical Parts”. PWS-4500...

  • Page 48: Main Code 26

    Main Code B3 Note If main error code “B3” occurs each time the unit is turned on, contact your local Sony Sales Office/Service Center. When a trouble was detected in the device initialization process, one of the following errors occurs.
  • Page 49 PORT x DIO CPLD2 IN- Initialization error of CPLD2 on DIO-101 board that is ITIAL ERROR installed to the port “x” (Port A to D) was detected. • Probable cause: IC5001 on DIO-101 board • Protected operation: None Continued PWS-4500...
  • Page 50 PORT x DIO PROC1 IN- PROC1 IC on DIO-101 board that is installed to the port ITIAL ERROR2 “x” (Port A to D) was not initialized (second stage). • Probable cause: IC1000 on DIO-101 board • Protected operation: None Continued PWS-4500...
  • Page 51 Probable cause: IC1000, IC1200, IC1400, IC1600, IC1800 on DIO-101 board PORT x DEC PROC1 IN- Initialization error of the decoder PROC1 on the ITIAL ERROR2 DIO-101 board was detected. • Probable cause: IC1000, IC1200, IC1400, IC1600, IC1800 on DIO-101 board Continued PWS-4500...
  • Page 52 NMI PROC RECOVERY NMI started in Recovery Mode. MODE ERROR • Probable cause 1: Failure of DM-155 board (xx = 11, 12) • Probable cause 2: Failure of NET-23 board (xx = 21, 22, 23, 24) • Protected operation: None Continued PWS-4500...

  • Page 53: Main Code B8

    SYS1 INTERNAL ER- Software error occurred in the SY-422 board. • Probable cause: Software in the SY-422 board • Protected operation: None Restart the unit. 2-2-7. Main Code BB When an error was detected on network interface, the following error occurs. PWS-4500...

  • Page 54: Main Code D1

    The decoding process error occurred on DIO-101 board that is installed to the port “x” (Port A to D). There is a possibility that the playback is not normally done. • Probable cause: IC1000, IC1200, IC1400, IC1600, IC1800 on DIO-101 board • Protected operation: None 2-10 PWS-4500...

  • Page 55: Main Code D3

    • Probable cause 1: IC400 on MEC-40 board • Probable cause 2: MDC-21 board • Protected operation: The unit does not take any new action. Continued 2-11 PWS-4500...

  • Page 56: Main Code D6

    “ERROR-D702ss” occurs each time the power is turned on, the internal memory must be salvaged. • Probable cause 1: IC400 on MEC-40 board • Probable cause 2: MDC-21 board • Protected operation: The unit does not take any new action. 2-12 PWS-4500...

  • Page 57: Main Code D8

    INTERNAL MEMORY The internal memory is not accessible because a part of LACK or all internal memory cards has/have been removed. • Probable cause: Condition of the installed MDC-21 boards • Protection: Prohibition of memory access Continued 2-13 PWS-4500...
  • Page 58 WRONG POSITION stalled in a wrong slot. • Probable cause 1: There is a blank slot between MDC-21 boards. • Probable cause 2: MDC-21 board was shifted to another slot during use. • Protection: Prohibition of memory access 2-14 PWS-4500...

  • Page 59: Maintenance Menu

    Preview Control Mode Forcibly reset the Program/Preview control “Preview Control Mode” Melt Mode Forcibly reset the Melt control “Melt Mode” SDI Input Watermarking Selection of the deletion method of the marker “SDI Input Water- superimposed in SDI input signals marking” PWS-4500...

  • Page 60: Displaying The Menu

    The Home menu will appear. When the unit has started for the first time, the “Real Time Clock Setup” screen is displayed. To display the Maintenance menu, click the Maintenance tab. To display the SNMP menu, click the SNMP tab. PWS-4500...

  • Page 61: Maintenance Tab

    This item is used to set the calendar clock. Local Time • Text box The internal clock (year, month, day, hour, minute, and second) of the unit is displayed. Time Zone Offset (Hours) • Text box The time zone of the unit is displayed. PWS-4500...

  • Page 62: Warning Menu

    Check a box to hide a warning message. • Description of items in the table - No.: Number - Type: Warning type - Code: Error code - Information: Error message For details of warning messages, refer to “Troubleshooting” > “Warning Messages” in the Operation Manual. PWS-4500...

  • Page 63: Log Menu

    - Date: Error occurrence date - Time: Error occurrence time - Information: Error message For details of error codes and error messages, refer to “2. Error Message”. For details of warning messages, refer to “Troubleshooting” > “Warning Messages” in the Operation Manual. PWS-4500...

  • Page 64: License Menu

    • Text box This text box shows the setting of the unit. • Pull-down list Select a new setting from this pull-down list to change the setting of the unit. Settable headroom 20, 18, 16, 15, 12, 9 dBFs PWS-4500...
  • Page 65 This item is used to select whether to automatically detect the marker superimposed in SDI input signals and delete it or to forcibly delete it, in the HD HFR mode. • Pull-down list (Port A-1 to Port D-1) Auto: Automatically detects the marker and deletes it. Forced: Forcibly deletes the marker. PWS-4500...

  • Page 66: Snmp Tab

    • Clear button Press the button to clear entered information. The following describes specifications of the SNMP agent installed in this unit. SNMP Version SNMPv1 MIB definition SMIv2 Support PDU GetRequest, GetNextRequest, SetRequest, GetResponce, Trap Standard MIB MIB-2 Extended MIB SONY-PRO-MIB PWS-4500...

  • Page 67: Replacement Of Main Parts

    Section 4 Replacement of Main Parts 4-1. General Information for Parts Replacement 4-1-1. Basic Knowledge Flexible Card Wire When connecting flexible card wires, connect them firmly referring to “1-11. Disconnecting/Connecting Flexible Card Wire”. PWS-4500...

  • Page 68: Tightening Torque

    Tightening torque M2: 0.20 ±0.02 N·m M2.6: 0.53 ±0.07 N·m M3: 0.80 ±0.12 N·m M4: 1.4 ±0.2 N·m When using the torque driver with the notation of cN·m, interpret it as follows. Example: 0.8 N·m = 80 cN·m PWS-4500...

  • Page 69: Flow Chart

    4-5-4. Rear Fan Assembly 4-7-3. CN-3837 Board 4-3-3. Front Panel 4-7-4. MDC-21 Board 4-6-1. DM-155 Board Assembly 4-6-1. Remote Input/ 4-7-2. SW-1628 Board 4-7-5. MEC-40 Board output Board 4-7-6. HP-175 Board 4-6-1. DIO-101 Board 4-7-6. Power Assembly 4-7-7. MB-1217 Board PWS-4500...

  • Page 70: Removing/Assembling Cabinet

    4-3. Removing/Assembling Cabinet 4-3-1. Top Cover Procedure Loosen the five screws and remove the top cover. B4 x 6 Top cover B4 x 6 Install the removed parts by reversing the steps of removal. PWS-4500...

  • Page 71: Side Panel

    Remove the nine screws to detach the side panel (right). Side panel (left) B4 x 6 B4 x 6 B4 x 6 B4 x 6 B4 x 6 Side panel (right) Install the removed parts by reversing the steps of removal. PWS-4500...

  • Page 72: Front Panel Assembly

    Front panel assembly PSW3 x 6 Front panel assembly Note When installing the front panel assembly, move the front panel assembly in the direction of the arrow and tighten the screws. Install the removed parts by reversing the steps of removal. PWS-4500...

  • Page 73: Switching Regulator

    Procedure Press the lever in the direction of the arrow A and pull out the switching regulator. Switching regulator CN1 (HN-431 board) Lever Switching regulator Install the switching regulator. Note Install the switching regulator surely until it is locked. PWS-4500...

  • Page 74: Cooling Fan

    (CN-3837 board) Harness Wire clamps Note • When installing the front fan assembly, do not put the harness between any parts. • Avoid impact on the front fan assembly. Install the removed parts by reversing the steps of removal. PWS-4500...

  • Page 75: Front Fan

    Refer to “4-2. Flow Chart”. Procedure Release the harnesses from the side snap fastener and the wire holder. (This step is not required when replacing the FRONT FAN 1) Disconnect the harness from the connector on the CN-3837 board. PWS-4500...
  • Page 76 • When installing the fan, arrange the fan harness as shown in the figure. • Install the DC fan carefully paying attention to the label side and the harness position. Install the removed parts by reversing the steps of removal. 4-10 PWS-4500...

  • Page 77: Rear Fan Assembly

    Wire clamps Harness (CN-3837 board) Note • When installing the rear fan assembly, do not put the harness between any parts. • Avoid impact on the rear fan assembly. Install the removed parts by reversing the steps of removal. 4-11 PWS-4500...

  • Page 78: Rear Fan

    “4-2. Flow Chart”. Procedure Release the harnesses from the side snap fastener and the wire holder. (This step is not required when replacing the REAR FAN 1.) Disconnect the fan harness from the connector on the CN-3837 board. 4-12 PWS-4500...
  • Page 79 • When installing the fan, arrange the fan harness as shown in the figure. • Install the DC fan carefully paying attention to the label side and the harness position. Install the removed parts by reversing the steps of removal. 4-13 PWS-4500...

  • Page 80: Dio Fan

    Disconnect the fan harness from the connector on the DIO-101 board. Remove the two screws to detach the DIO fan (DC fan (50 square, sirocco)). PSW2 x 6 Tape (13 x 50) DC fan (50 square, sirocco) Fan harness Connector Wire saddles DIO-101 board 4-14 PWS-4500...
  • Page 81 • Hold down the fan harness at portion (A) so that the height of fan harness becomes lower than the DC fan (50 square, sirocco). Fan harnesses Fan harness Tape (13 x 50) Wire saddles Label sides DC fan (50 square, sirocco) 4-15 PWS-4500...

  • Page 82: Dm Fan

    Disconnect the fan harness from the connector. Remove the three screws to detach the DC fan assembly. Fan harness DC fan assembly PSW2 x 6 DM-155 board Connector Release the fan harness from the wire saddle A and the fan harness clamp. 4-16 PWS-4500...
  • Page 83 • Arrange the fan harness as shown in the figure. • Arrange the fan harness while pressing it in the arrow direction. DC fan (50 square, sirocco) Fan harness Fan harness Fan harness clamp Install the removed parts by reversing the steps of removal. 4-17 PWS-4500...

  • Page 84: Dif Fan

    • Clamp the fan harness with the wire holder so that the height of the fan harness surrounded by the broken line is lower than the upper surface of the DC fan (50 square, sirocco). Install the removed parts by reversing the steps of removal. 4-18 PWS-4500...
  • Page 85 Note Install the DC fan (50 square, sirocco) as follows. • Connect the coaxial cables in the following sequence: [A], [B], [C], [D]. • Clamp the four coaxial cables with the two wire saddles. Remove the six screws. 4-19 PWS-4500...
  • Page 86 Remove the DIF-261 board from the connector (CN1500) on the DIF-260 board. PSW2.6 x 6 DIF-261 board CN1500 CN1500 DIF-260 board Release the fan harness from the wire holder. Disconnect the fan harness from the connector (CN1600) on the DIF-260 board. 4-20 PWS-4500...
  • Page 87 DC fan (50 square, sirocco). Install the removed parts by reversing the steps of removal. DC Fan (40 Square) Procedure Release fan harness from the wire saddle. Disconnect the fan harness from the connector (CN2400) on the DIF-260 board. 4-21 PWS-4500...
  • Page 88 Wire saddle Fan harness Note Install the DC fan (40 square) as follows. • Tighten the screws in the following sequence: (a), (b). • Pull the excess length of the fan harness in the direction of the arrow. 4-22 PWS-4500...
  • Page 89 Remove the two screws to detach the DC fan (40 square) from the fan bracket. Fan bracket Label 3 x 35 DC fan (40 square) 3 x 35 Fan harness Note Carefully paying attention to the label side and the harness position. Install the removed parts by reversing the steps of removal. 4-23 PWS-4500...

  • Page 90: Plug-In Board

    • Avoid impact on the fan assembly of the DIO-101 board and of the DM-155 board. Install the removed parts by reversing the steps of removal. Note If the DIO-101 board is not smoothly inserted, loosen the screws securing boards and blank panels mounted in other slots. 4-24 PWS-4500...

  • Page 91: Network Card

    4-6-2. Network Card Preparation Refer to “4-2. Flow Chart”. Procedure Remove the screw. Disconnect the network card from the connector. Connector Network card PWH3 x 6 Install the removed parts by reversing the steps of removal. 4-25 PWS-4500...

  • Page 92: Sy-422 Board

    Remove the CPU/RC assembly from the connector (CN3702) on the SY-422 board. PSW2.6 x 6 PSW2.6 x 6 CPU/RC assembly CN3702 SY-422 board Remove the screw (P3 x 4) and two lock screws. Remove the two screws (PSW3 x 6). 4-26 PWS-4500...
  • Page 93 Remove the four screws (PSW2.6 x 6) to detach the SY-422 board. PSW3 x 6 PSW2.6 x 6 SY-422 board Lock screws P3 x 4 Install the removed parts by reversing the steps of removal. 4-27 PWS-4500...

  • Page 94: Cpu-453A Board/Rc-107 Board

    Remove the RC-107 board from the connector (CN702) on the CPU-453A board. CN702 (CPU-453A board) RC-107 board PSW2.6 x 6 Remove the four screws to detach the CPU-453A board. PSW2.6 x 6 CPU-453A board Install the removed parts by reversing the steps of removal. 4-28 PWS-4500...

  • Page 95: Other Boards

    Remove the three screws to detach the LED-528 board. Disconnect the harness from the connector (CN100) on the LED-528 board. LED-528 board CN100 PSW3 x 6 Harness Front assembly Install the removed parts by reversing the steps of removal. 4-29 PWS-4500...

  • Page 96: Sw-1628 Board

    Remove the three screws to detach the SW-1628 board in the direction of the arrow. SW-1628 board PSW3 x 6 CN001 Flexible flat cable Note When installing the SW-1628 board, tighten the three screws in the order of (a), (b), (c). Install the removed parts by reversing the steps of removal. 4-30 PWS-4500...

  • Page 97: Cn-3837 Board

    PSW3 x 6 Note • When installing , tighten the screws in the order of (a), (b). • When installing, arrange the fan harness as shown in the figure. Install the removed parts by reversing the steps of removal. 4-31 PWS-4500...

  • Page 98: Board

    Loosen the screw to detach the MEM PC board retainer. Remove the MDC-21 board from the two connectors on the MEC-40 board. PSW3 x 6 MEM board retainer MDC-21 board MEC-40 board Connectors Install the removed parts by reversing the steps of removal. 4-32 PWS-4500...

  • Page 99: Mec-40 Board

    Remove the MEC-40 board from the two connectors on the MB-1217 board. MB-1217 board Connectors 3 x 6 Front cover 3 x 6 PSW3 x 6 PSW3 x 6 MEC-40 board PSW3 x 6 Install the removed parts by reversing the steps of removal. 4-33 PWS-4500...

  • Page 100: Board

    Disconnect the harness from the connector (CN3) on the HN-431 board. Disconnect the harness from the connector (CN4) on the HN-431 board. Remove the five screws to detach the power panel. Remove the three screws to detach the NET board bracket in the arrow A direction. 4-34 PWS-4500...
  • Page 101 3 x 6 Power assembly Harness Harnesses 3 x 6 Power panel PSW3 x 6 Removal of the HN-431 Board Procedure Remove the screw to detach the power stopper. Remove the two screws to detach the HN chassis bracket. 4-35 PWS-4500...
  • Page 102 Remove the four screws to detach the HN-431 board from the HN chassis bracket. PSW3 x 6 Power stopper PSW3 x 6 HN-431 board HN chassis bracket 3 x 6 Install the removed parts by reversing the steps of removal. 4-36 PWS-4500...

  • Page 103: Mb-1217 Board

    When installing the two harnesses, arrange the two harnesses as shown in the figure. Disconnect the harness from the connector (CN901) on the MB-1217 board. Disconnect the harnesses from the two connectors (CN902, CN903) on the MB-1217 board. Remove the three screws to detach the MB plate. 4-37 PWS-4500...
  • Page 104 Hole 3 x 6 MB plate CN902 CN903 MB-1217 board 3 x 6 Harness Note When installing the MB-1217 board, fit the two pins with the two holes. Install the removed parts by reversing the steps of removal. 4-38 PWS-4500...

  • Page 105: Board

    • When installing the NET-23 board, fit the holes of the NET-23 board with the pins of the chassis. • When installing the NET-23 board, tighten the ten screws in alphabetical order shown in the figure. Install the removed parts by reversing the steps of removal. 4-39 PWS-4500...

  • Page 106: Dif-260 Board, Dif-261 Board

    • When installing the DIF-260 board, DIF-261 board, fit the holes of the DIF-260 board, DIF-261 board with the pins of the chassis. • When installing the DIF-260 board, DIF-261 board, tighten the ten screws in alphabetical order shown in the figure. Install the removed parts by reversing the steps of removal. 4-40 PWS-4500...

  • Page 107: Rd-41 Board

    PSW2.6 x 6 (Black) Connectors RD-41 board Tape (13 x 50) Harness CN004 DIO-101 board CN2003 CN2002 CN2001 Fig.1 DIO-101 board Harness Tape (13 x 50) RD-41 board Install the removed parts by reversing the steps of removal. 4-41 PWS-4500...

  • Page 109: Setting Check Sheet

    Write down the mode set to the NET-23 board (PWSK-4506F). Port Mode PORT A1, A2 ENC mode □ DEC mode □ PORT B1, B2 ENC mode □ DEC mode □ PORT C1, C2 ENC mode □ DEC mode □ PORT D1, D2 ENC mode □ DEC mode □ PWS-4500...
  • Page 110 Do not change the settings of the following onboard switches. Use them with factory settings. Board Switch No. Factory Setting (■: Knob position) CPU-453 S300 DIO-101 S2302 S2902 S3502 S5003 HP-175 S002 S003 MEC-40 S300 S550 S800 MDC-21 S101 SY-422 S601 S1501 S1601 S1703 PWS-4500...

  • Page 111: Spare Parts

    Therefore, specified parts should be used in the case 指定の部品を使ってください。 of replacement. 2.  部品の共通化 2. Standardization of Parts Some repair parts supplied by Sony differ from those ソニーから供給する補修用部品は，セットに使われ used for the unit. These are because of parts common- ているものと異なることがあります。 ality and improvement.

  • Page 112: Exploded Views

    3 x 6 3 x 6 Part No. SP Description A-1981-498-A s MOUNTED CIRCUIT BOARD, LED-528 A-2115-129-A s FRONT ASSY (4500) 1-970-025-11 s HARNESS, SUB (SW-LED) 3-688-102-01 o SPACER, M4 3-733-690-01 s +B 4X6 (CU,NI) 7-682-947-01 s SCREW +PSW 3X6 PWS-4500...

  • Page 113: Main Block-1

    SP Description Part No. SP Description A-1981-497-A s MOUNTED CIRCUIT BOARD, SW-1628 4-098-036-01 s SADDLE WIRE (A) 1-855-165-11 s FAN, DC (40 SQUARE) 1-855-344-11 s FAN, DC (50 SQUARE, SIROCCO) 7-682-947-01 s SCREW +PSW 3X6 1-912-572-11 s CABLE, COAXIAL(D.FL75) PWS-4500...

  • Page 114: Main Block-2

    3 x 6 3 x 6 Part No. SP Description A-1978-011-A s MOUNTED CIRCUIT BOARD, MEC-40 A-2089-003-A s MOUNTED CIRCUIT BOARD, HP-175 1-831-112-11 s CABLE, FLEXIBLE FLAT (24 CORE) 3-669-596-01 s WASHER (2.3), STOPPER 7-682-947-01 s SCREW +PSW 3X6 PWS-4500...

  • Page 115: Main Block-3

    A-2092-929-A s FAN ASSY,REAR (4500) 1-763-495-11 s FAN (80 SQUARE), D. C. 1-787-268-21 s FAN, DC (60 SQUARE) 3-701-822-01 s HOLDER, WIRE 3-870-234-02 s GASKET (CS) 4-098-036-01 s SADDLE WIRE (A) 7-682-947-01 s SCREW +PSW 3X6 7-682-953-01 s SCREW +PSW 3X20 PWS-4500...

  • Page 116: Main Block-4

    7-682-903-11 s SCREW +PWH 3X6 7-682-947-01 s SCREW +PSW 3X6 1-895-817-11 s PCI-E 10G SFP DIRECT NIC BOARD 4-284-838-01 s PANEL, BLANK 1-971-211-11 s HARNESS, SUB (RD POWER) 4-119-886-01 s TAPE (13X50) 7-621-759-35 s +PSW, 2.6X5 *1 7-621-759-40 s +PSW, 2.6X6 PWS-4500...

  • Page 117: Main Block-5

    3 x 6 3 x 6 Part No. SP Description A-2087-891-A s MOUNTED CIRCUIT BOARD, HN-431 X-2068-004-1 s TERMINAL ASSY 1-474-640-11 s REGULATOR, SWITCHING 2-068-008-01 s WASHER 3-660-050-11 s HANDLE 3-733-690-01 s +B 4X6 (CU,NI) 7-682-947-01 s SCREW +PSW 3X6 PWS-4500...

  • Page 118: Main Block-6

    Part No. SP Description A-2087-888-A s MOUNTED CIRCUIT BOARD, MB-1217 1-971-209-11 s HARNESS, SUB (MAIN POWER) 1-971-210-11 s HARNESS, SUB (POWER CONTROL) 3-642-656-01 s FOOT 4-098-036-01 s SADDLE WIRE (A) 7-682-666-01 s SCREW +PS 4X20 7-682-947-01 s SCREW +PSW 3X6 PWS-4500...

  • Page 119: Supplied Accessories

    6-3. Supplied Accessories Q'ty Part No. SP Description 2pcs 1-830-860-12 s AC POWER-SUPPLY CORD (Supplied for CN) 4pcs 1-482-017-11 s CLAMP, FERRITE (Supplied for SY) 4pcs 1-848-424-12 s CABLE, RJ45-DSUB 4-589-278-06 s MANUAL (CD-ROM), OPERATION PWS-4500...

  • Page 121: Diagrams

    CN2205 LOADER CN103 CN2205 IC1705 IC501-504 CN103 CN2205 FLASH CPLD IC1701 CLIENT POWER CN103 CN2205 GPIO(25P) CPU-453A IC303 CLIENT SYS3 CN101 CN2204 IC100 IC101-104 FLASH IC301 IC305 IC500 PCIe TRANSCEIVER GBE&USB RC-107 NETWORK CARD IC704 PCIe PCIe 10G NIC PWS-4500...

  • Page 122: Frame Wiring

    D150 SYSTEM HARNESS FLAT CABLE SW-LED CN11 CN001 CN002 10P CN100 HN-431 D151 ACCESS ON/STANDBY SWITCHING REGULATOR(B) (POWER) S002 HARNESS AC IN (RESET) S001 MAIN POWER CN12 CN901 CN13 HARNESS POWER CONTROL CN14 CN902 CN903 SWITCHING REGULATOR(A) AC IN PWS-4500...
  • Page 124 PWS-4500 (SY) Printed in Japan Sony Corporation PWS-4500 (CN) J, E 2018. 9 08 9-878-687-04 © 2016...

This manual is also suitable for:

Pwsk-4401Pwsk-4501Pwsk-4504Pwsk-4505Pwsk-4506fPwsk-4508

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