Nokia RM-362 Service Manual

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Nokia Customer Care

Service Manual

RM-362; RM-363 (Nokia 5000)

Mobile Terminal

Part No: 9205778 (Issue 1)

COMPANY CONFIDENTIAL

Table of Contents

Chapters

Table of Contents

Troubleshooting

Summary of Contents for Nokia RM-362

Page 2 RM-362; RM-363 Amendment Record Sheet Amendment Record Sheet Amendment No Date Inserted By Comments Issue 1 04/2008 Y Liu Page ii COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 3 Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
Page 4 WCDMA networks and cause problems to 3G cellular phone communication in a wide area. • During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged. Page iv COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 5 Use only approved accessories and batteries. Do not connect incompatible products. CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. Issue 1 COMPANY CONFIDENTIAL Page v Copyright © 2008 Nokia. All rights reserved.
Page 7 RM-362; RM-363 ESD protection ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
Page 8 Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. Page viii COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 9 Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e- mail. Please state: •...
Page 11 Nokia 5000 Service Manual Structure 1 General Information 2 Service Devices and Service Concepts 3 Baseband Troubleshooting Instructions 4 RF Troubleshooting Instructions 5 Camera Module Troubleshooting 6 System Module Glossary Issue 1 COMPANY CONFIDENTIAL Page xi Copyright © 2008 Nokia. All rights reserved.
Page 15: Table Of Contents
UI features................................1–6 Mobile enhancements............................1–6 List of Tables Table 1 Power .................................1–6 Table 2 Car................................1–6 Table 3 Audio ................................1–7 List of Figures Figure 1 RM-362/363 product picture ........................1–5 Issue 1 COMPANY CONFIDENTIAL Page 1 –3 Copyright © 2008 Nokia. All rights reserved.
Page 17: Rm-362/Rm-363 Product Selection
General Information RM-362/RM-363 product selection The RM-362 is the EU version of the telephone with a dual band transceiver unit designed for the GSM900 and GSM1800 networks. The RM-363 is the US version of the telephone with a dual band transceiver unit designed for the GSM850 and GSM1900 networks.
Page 18: Software Features
Battery 700 mAh Li-Ion AC-3 Compact charger AC-4 Travel charger AC-5 Compact travel charger CA-44 Charger adapter DC-4 Mobile charger Table 2 Car Type Name CK-15W Display car kit Page 1 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 19: Table 3 Audio
Nokia bluetooth headset BH-303 HS-80W Nokia bluetooth headset BH-208 HS-84W/88W Nokia bluetooth headset BH-204 HS-85W Nokia bluetooth headset BH-206 HS-86W Nokia bluetooth headset BH-207 MD-4 Mini speakers Issue 1 COMPANY CONFIDENTIAL Page 1 –7 Copyright © 2008 Nokia. All rights reserved.
Page 23: Table Of Contents
Figure 6 EM calibration concept with JBV-1...................... 2–17 Figure 7 RF-test/BB-tune & flash concept with JBV-1, FPS-10................. 2–18 Figure 8 RF/BB tune& flash concept with MJ-137, FPS-10 ................2–19 Issue 1 COMPANY CONFIDENTIAL Page 2 –3 Copyright © 2008 Nokia. All rights reserved.
Page 25: Service Devices
The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-362; RM-363. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
Page 26 Features include: • compatible with JBV-1 • easy phone attachment and detachment • reliable phone locking • switch for detecting phone • replaceable SIM interface Page 2 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 27: Dau-9S
FLS-5 is a dongle and flash device incorporated into one package, developed specifically for POS use. Note: FLS-5 can be used as an alternative to PKD-1. Issue 1 COMPANY CONFIDENTIAL Page 2 –7 Copyright © 2008 Nokia. All rights reserved.
Page 28 • BTEMP and BSI calibration resistor • signal from FBUS to the phone via the parallel jig • control via FBUS or USB • Flash OK/FAIL indication Page 2 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 29 PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module jig or a control unit to supply a controlled voltage. Issue 1 COMPANY CONFIDENTIAL Page 2 –9 Copyright © 2008 Nokia. All rights reserved.
Page 30 RJ-230 is a soldering jig used for soldering and as a rework jig for the engine module. RJ-51 Rework jig To be used with ST-30! RJ-72 Rework jig To be used with rework stencil ST-32. Page 2 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 31 The camera removal tool SS-88 is used to remove/attach the front camera module from/to the socket. SS-93 Opening tool SS-93 is used for opening JAE connectors. Issue 1 COMPANY CONFIDENTIAL Page 2 –11 Copyright © 2008 Nokia. All rights reserved.
Page 32 The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector approximately 610 mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB • WLAN: 0.6+-0.1dB Page 2 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 33: Service Concepts
RM-362; RM-363 Service Devices and Service Concepts Service concepts POS flash concept with FLS-4S Figure 2 POS flash concept with FLS-4S Issue 1 COMPANY CONFIDENTIAL Page 2 –13 Copyright © 2008 Nokia. All rights reserved.
Page 34: Pos Flash Concept With Fls-5
RM-362; RM-363 Service Devices and Service Concepts POS flash concept with FLS-5 Figure 3 POS flash concept with FLS-5 Page 2 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 35: Flash Concept With Fps-10
RM-362; RM-363 Service Devices and Service Concepts Flash concept with FPS-10 Figure 4 Flash concept with FPS-10 Issue 1 COMPANY CONFIDENTIAL Page 2 –15 Copyright © 2008 Nokia. All rights reserved.
Page 36: Rf-Test/Bb-Tune Concept With Jbv-1
RM-362; RM-363 Service Devices and Service Concepts RF-test/BB-tune concept with JBV-1 Figure 5 RF-test/BB-tune concept with JBV-1 Page 2 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 37: Em Calibration Concept With Jbv-1
RM-362; RM-363 Service Devices and Service Concepts EM calibration concept with JBV-1 Figure 6 EM calibration concept with JBV-1 Issue 1 COMPANY CONFIDENTIAL Page 2 –17 Copyright © 2008 Nokia. All rights reserved.
Page 38: Rf-Test/Bb-Tune & Flash Concept With
RM-362; RM-363 Service Devices and Service Concepts RF-test/BB-tune & flash concept with JBV-1, FPS-10 Figure 7 RF-test/BB-tune & flash concept with JBV-1, FPS-10 Page 2 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 39: Rf/Bb Tune& Flash Concept With Mj-137, Fps-10
RM-362; RM-363 Service Devices and Service Concepts RF/BB tune& flash concept with MJ-137, FPS-10 Figure 8 RF/BB tune& flash concept with MJ-137, FPS-10 Issue 1 COMPANY CONFIDENTIAL Page 2 –19 Copyright © 2008 Nokia. All rights reserved.
Page 43: List Of Figures
Figure 21 Test arrangement for of earpiece..................... 3–22 Figure 22 Checking IHF and ring tone by using "Buzzer"................3–23 Figure 23 Checking vibra function by using vibra control ................3–23 Issue 1 COMPANY CONFIDENTIAL Page 3 –3 Copyright © 2008 Nokia. All rights reserved.
Page 44 3–25 Figure 26 Microphone fault flow chart......................3–26 Figure 27 Headset earpiece fault flow chart ....................3–27 Figure 28 Headset microphone fault flow chart ....................3–28 Page 3 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 45: General Baseband Troubleshooting
RM-362; RM-363 Baseband Troubleshooting Instructions General baseband troubleshooting Key components Power supply test points Issue 1 COMPANY CONFIDENTIAL Page 3 –5 Copyright © 2008 Nokia. All rights reserved.
Page 46: Phone Cannot Be Powered On (I)
This means that the phone does not use any current at all when the supply is connected and/or power key is pressed. It is assumed that the voltage supplied is 3.6VDC. The UEMCLite will prevent any functionality at battery/supply levels below 2.9VDC. Page 3 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 47 RM-362; RM-363 Baseband Troubleshooting Instructions Troubleshooting flow Figure 9 Troubleshooting when phone cannot be powered on Issue 1 COMPANY CONFIDENTIAL Page 3 –7 Copyright © 2008 Nokia. All rights reserved.
Page 48: Phone Cannot Be Powered On (Ii)
32 seconds. Unfortunately, the service routine can not be measured. Troubleshooting flow Figure 10 Troubleshooting when phone does not stay on or phone is jammed Page 3 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 49: Phone Cannot Be Flashed
Because of the use of uBGA components, it is not possible to verify if there is a short circuit in the control and address lines of MCU (UPP8M) and the memory (flash). Issue 1 COMPANY CONFIDENTIAL Page 3 –9 Copyright © 2008 Nokia. All rights reserved.
Page 51: Easy Flash Programming Does Not Work
The flash programming can be done via the easy flash connector. If failed, then follow up the trouble shooting below. It is not possible to verify if there is a short circuit in control and address lines of MCU (UPP8M) and memory (flash) because BGA package is used in RM-362/363. Issue 1 COMPANY CONFIDENTIAL Page 3 –11...
Page 52 RM-362; RM-363 Baseband Troubleshooting Instructions Troubleshooting flow Figure 12 Easy flash programming fault Page 3 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 53: Display Shows "Contact Service
They are individual test cases, so the below lineup of error hunting's has no chronological order. Use common sense and experience to decide which test case to start error hunting at. Issue 1 COMPANY CONFIDENTIAL Page 3 –13 Copyright © 2008 Nokia. All rights reserved.
Page 54: The Phone Does Not Register To The Networks, Or The Phone Cannot Make A Call
'buried' in one or more of the inner layers of the PWB. First, check that SIM LOCK is not causing the error by using a Test-SIM card and connect the phone to a tester. Page 3 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 56: Sim Related Faults
SIM card. When the power is switched on the phone first check for a 1.8V SIM card and then a 3V SIM card. The phone will try this four times, where after it will display ”Insert SIM card”. Figure 15 Insert SIM card fault Page 3 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 57: Sim Card Rejected
Figure 17 Signal diagram User interface Blank display Context The display does not show any information at all. For display blank, refer to troubleshooting flow below. Issue 1 COMPANY CONFIDENTIAL Page 3 –17 Copyright © 2008 Nokia. All rights reserved.
Page 58: Corrupted Display
Corrupted display Context The display contains missing or fading segments, or color presentation is incorrect. Troubleshooting flow Dead keys Context One or more keys has no function. Page 3 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 59: No Backlight For Display Or/And Keys
Context There are 3 kinds of statuses: No backlight for both display and keys; No backlight for only display; No backlight for only keys. Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 3 –19 Copyright © 2008 Nokia. All rights reserved.
Page 60: Audio Troubleshooting
RM-362; RM-363 Baseband Troubleshooting Instructions Audio troubleshooting Audio troubleshooting using phoenix Figure 18 Phoenix audio test window Page 3 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 61: Check Microphone Using "Hp Microphone In Ext Speaker Out" Loop
3. Select “Hp microphone in Ext speaker out” 4. Select "Acc. Detection" as "Off". 5. Select “Loop” as “On” 6. Input sound at microphone port, for example 94dB SPL 1kHz. Issue 1 COMPANY CONFIDENTIAL Page 3 –21 Copyright © 2008 Nokia. All rights reserved.
Page 62: Check Earpiece Using "Ext Microphone In Hp Speaker Out" Loop
2. Open “audio test” window from “Testing -> Audio test”, as shown in above. 3. In “Buzzer” area, select suitable signal to be played, for example 1 kHz, Strength 5” 4. Select “Volume” as “On” Page 3 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 63: Check Vibra Function Using "Vibra Control
3. Select suitable intensity value, for example 53 %. 4. Select “Vibra state” as “Enabled” 5. Click “Write”. 6. Check if Vibra works. Figure 23 Checking vibra function by using vibra control Issue 1 COMPANY CONFIDENTIAL Page 3 –23 Copyright © 2008 Nokia. All rights reserved.
Page 64: Earpiece Fault
RM-362; RM-363 Baseband Troubleshooting Instructions Earpiece fault Troubleshooting flow Figure 24 Earpiece fault flow chart Page 3 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 65: Ihf/Ringing Tone Fault
RM-362; RM-363 Baseband Troubleshooting Instructions IHF/ringing tone fault Troubleshooting flow Figure 25 IHF/ringing tone fault flow chart Issue 1 COMPANY CONFIDENTIAL Page 3 –25 Copyright © 2008 Nokia. All rights reserved.
Page 66: Microphone Fault
RM-362; RM-363 Baseband Troubleshooting Instructions Microphone fault Troubleshooting flow Figure 26 Microphone fault flow chart Page 3 –26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 67: Headset Earpiece Fault
RM-362; RM-363 Baseband Troubleshooting Instructions Headset earpiece fault Troubleshooting flow Figure 27 Headset earpiece fault flow chart Issue 1 COMPANY CONFIDENTIAL Page 3 –27 Copyright © 2008 Nokia. All rights reserved.
Page 68: Headset Microphone Fault
RM-362; RM-363 Baseband Troubleshooting Instructions Headset microphone fault Troubleshooting flow Figure 28 Headset microphone fault flow chart Page 3 –28 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 71 List of Figures Figure 29 RF key components on PWB.........................4–7 Figure 30 Supply points at UEM (D2200) ......................4–8 Figure 31 Supply point at RF IC (N7600) ......................4–8 Issue 1 COMPANY CONFIDENTIAL Page 4 –3 Copyright © 2008 Nokia. All rights reserved.
Page 72 Figure 80 PLL Troubleshooting diagram......................4–47 Figure 81 Measurement point for VCXO ......................4–48 Figure 82 Phoenix settings..........................4–49 Figure 83 FM circuit troubleshooting diagram....................4–50 Page 4 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 73 Figure 86 FM module output signal........................4–51 Figure 87 BER test result............................. 4–53 Figure 88 Bluetooth self tests in Phoenix ......................4–54 Figure 89 Antenna troubleshooting ........................4–56 Issue 1 COMPANY CONFIDENTIAL Page 4 –5 Copyright © 2008 Nokia. All rights reserved.
Page 75: General Rf Troubleshooting
FEM (PA and antenna switch) Z7602 EGSM 850/900 RX SAW filter Z7600 DCS 1800/PCS1900 RX SAW filter Z7603 EGSM 850/900 TX filter Z7604 DCS 1800/PCS1900 TX filter Issue 1 COMPANY CONFIDENTIAL Page 4 –7 Copyright © 2008 Nokia. All rights reserved.
Page 76 Refer to the picture below for measuring points at the UEM (D2200). Figure 30 Supply points at UEM (D2200) Figure 31 Supply point at RF IC (N7600) Page 4 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 77: Auto Tuning
Tuning (Alt-U) > Auto-Tune (Alt-A) from the menu. 3 To go to autotune, select Help . 4 If you need more assistance, please refer to the Phoenix Issue 1 COMPANY CONFIDENTIAL Page 4 –9 Copyright © 2008 Nokia. All rights reserved.
Page 78: Rm-362 Receiver
Band: GSM 900 iii Operation Mode: Continuous mode iv RX/TX Channel 37 AGC: 8: FEG_ON + DTOS_ON+BB_6=Vgain_36 Results The setup should now look like this: Page 4 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 80: Troubleshooting Diagram For Gsm900 Receiver
By measuring with an oscilloscope at RXIP or RXQP on a working GSM900 receiver this picture should be seen. Signal amplitude peak-peak 108mV. DC offset 1.0V. Page 4 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 81: General Instructions For Gsm 1800 Rx Troubleshooting
Band: GSM 1800 iii Operation Mode: Continuous mode iv RX/TX Channel 700 AGC: 8: FEG_ON + DTOS_ON+BB_6=Vgain_36 Results The setup should now look like this: Issue 1 COMPANY CONFIDENTIAL Page 4 –13 Copyright © 2008 Nokia. All rights reserved.
Page 83: Troubleshooting Diagram For Gsm1800 Receiver
By measuring with an oscilloscope at RXIP or RXQP on a working GSM1800 receiver this picture should be seen. Signal amplitude peak-peak 114mV. DC offset 1.0V. Issue 1 COMPANY CONFIDENTIAL Page 4 –15 Copyright © 2008 Nokia. All rights reserved.
Page 84: Measurement Points In The Receiver
RF Troubleshooting Instructions Figure 38 1800 RX I/Q signal waveform Measurement points in the receiver Figure 39 RX measurements point of the control voltages to FEM N7700 Page 4 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 85: Rm-362 Transmitter
3. Select File and Scan product. 4. Wait a while for the PC to read the information from the phone. 5. Select Testing and RF Controls. Issue 1 COMPANY CONFIDENTIAL Page 4 –17 Copyright © 2008 Nokia. All rights reserved.
Page 86 Active Unit: TX iii TX Power Level: 5 iv TX Data Type: Random Results The setup should now look like this: Figure 42 GSM 900 RF controls window Page 4 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 87: Troubleshooting Diagram For Gsm900 Transmitter
Figure 43 GSM900 tarnsmitter troubleshooting GSM900 TX output power Measure the output power of the phone; it should be about 32.5dBm. Remember the cable loss is about 0.3dB. Issue 1 COMPANY CONFIDENTIAL Page 4 –19 Copyright © 2008 Nokia. All rights reserved.
Page 90: General Instructions For Gsm1800 Tx Troubleshooting
6. Set the parameters as follows: Band: GSM 1800 ii Active Unit: TX iii TX Power Level: 0 iv TX Data Type: Random Results The setup should now look like this: Page 4 –22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 92: Troubleshooting Diagram For Gsm1800 Transmitter
Figure 50 GSM1800 transmitter troubleshooting GSM1800 TX output power Measure the output power of the phone; it should be about 30.5dBm. Remember the cable loss is about 0.5dB. Page 4 –24 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 95: Rm-363 Receiver
Band: GSM 850 iii Operation Mode: Continuous mode iv RX/TX Channel 190 AGC: 8: FEG_ON + DTOS_ON+BB_6=Vgain_36 Results The setup should now look like this: Issue 1 COMPANY CONFIDENTIAL Page 4 –27 Copyright © 2008 Nokia. All rights reserved.
Page 97: Troubleshooting Diagram For Gsm850 Receiver
RM-362; RM-363 RF Troubleshooting Instructions Troubleshooting diagram for GSM850 receiver Troubleshooting flow Figure 57 GSM850 receiver troubleshooting Issue 1 COMPANY CONFIDENTIAL Page 4 –29 Copyright © 2008 Nokia. All rights reserved.
Page 98: General Instructions For Gsm1900 Rx Troubleshooting
Band: GSM 1900 iii Operation Mode: Continuous mode iv RX/TX Channel 661 AGC: 8: FEG_ON + DTOS_ON+BB_6=Vgain_36 Results The setup should now look like this: Page 4 –30 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 100: Troubleshooting Diagram For Gsm1900 Receiver
RM-362; RM-363 RF Troubleshooting Instructions Troubleshooting diagram for GSM1900 receiver Troubleshooting flow Figure 60 GSM1900 receiver troubleshooting Page 4 –32 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 101 By measuring with an oscilloscope at RXIP or RXQP on a working GSM1900 receiver this picture should be seen. Signal amplitude 108 mVp-p. DC offset 1.0V. Figure 61 1900 RX I/Q signal waveform Issue 1 COMPANY CONFIDENTIAL Page 4 –33 Copyright © 2008 Nokia. All rights reserved.
Page 102: Measurement Points In The Receiver
Measurement points in the receiver Figure 62 RX measurements point of the control voltages to FEM N7700 Figure 63 Measurement points at the RX SAW Filters – Z7600/Z7602 Page 4 –34 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 103: Rm-363 Transmitter
6. Set the parameters as follows: Band: GSM 850 ii Active Unit: TX iii TX Power Level: 5 iv TX Data Type: Random Results The setup should now look like this: Issue 1 COMPANY CONFIDENTIAL Page 4 –35 Copyright © 2008 Nokia. All rights reserved.
Page 105: Troubleshooting Diagram For Gsm850 Transmitter
RM-362; RM-363 RF Troubleshooting Instructions Troubleshooting diagram for GSM850 transmitter Troubleshooting flow Figure 66 GSM850 transmitter troubleshooting Issue 1 COMPANY CONFIDENTIAL Page 4 –37 Copyright © 2008 Nokia. All rights reserved.
Page 106: Gsm850 Tx Output Power
Measure the output power of the phone; it should be about 32.5 dBm. Remember the cable loss is about 0.3 Figure 67 TX I/O signal Figure 68 VC1, VC3 signal Page 4 –38 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 108: General Instructions For Gsm1900 Tx Troubleshooting
5. Select Testing and RF Controls. 6. Set the parameters as follows: Band: GSM 1900 ii Active Unit: TX iii TX Power Level: 0 iv TX Data Type: Random Page 4 –40 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 109 RM-362; RM-363 RF Troubleshooting Instructions 7. The setup should now look like this: Figure 72 GSM 1900 RF controls window Issue 1 COMPANY CONFIDENTIAL Page 4 –41 Copyright © 2008 Nokia. All rights reserved.
Page 110: Troubleshooting Diagram For Gsm1900 Transmitter
RM-362; RM-363 RF Troubleshooting Instructions Troubleshooting diagram for GSM1900 transmitter Troubleshooting flow Figure 73 GSM1900 transmitter troubleshooting Page 4 –42 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 111: Gsm1900 Tx Output Power
Measure the output power of the phone; it should be about 29.1dBm. Remember the cable loss is about 0.5dB. Figure 74 TX I/O signal Figure 75 VC1, VC2, VC3 signals Issue 1 COMPANY CONFIDENTIAL Page 4 –43 Copyright © 2008 Nokia. All rights reserved.
Page 113: Synthesizer Troubleshooting
The 26MHz signal from the VCXO can be measured by probing R2900. The level at this point is approx. 770mVpp. Frequency of this oscillator is adjusted by changing the AFC-register inside the UEM IC. Example Signal Measured at VCXO output (R2900). Issue 1 COMPANY CONFIDENTIAL Page 4 –45 Copyright © 2008 Nokia. All rights reserved.
Page 115: Troubleshooting Diagram For Pll Synthesizer
RM-362; RM-363 RF Troubleshooting Instructions Troubleshooting diagram for PLL synthesizer Figure 80 PLL Troubleshooting diagram Issue 1 COMPANY CONFIDENTIAL Page 4 –47 Copyright © 2008 Nokia. All rights reserved.
Page 116: Measurement Points At The Vcxo
1. Connect the phone to a PC with the module repair jig. 2. Start Phoenix and establish a connection to the phone with the data cable e.g. FBUS. 3. Phoenix settings shall be as follows: Page 4 –48 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 117 5. Signal generator settings shall be as follows: Frequency: 98 MHz ii Level: - 60 dBm iii FM deviation: 75 kHz iv LFGEN frequency: 1 kHZ Issue 1 COMPANY CONFIDENTIAL Page 4 –49 Copyright © 2008 Nokia. All rights reserved.
Page 118: Troubleshooting Diagram For Fm Radio
RM-362; RM-363 RF Troubleshooting Instructions Troubleshooting diagram for FM radio Troubleshooting flow Page 4 –50 COMPANY CONFIDENTIAL Issue 1 Figure 83 FM circuit troubleshooting diagram Copyright © 2008 Nokia. All rights reserved.
Page 119: Bluetooth And Fm Radio Test Points
Figure 84 Bluetooth and FM radio test points Figure 85 XAUDIO output signal Figure 86 FM module output signal Introduction to Bluetooth troubleshooting There are two main Bluetooth (BT) problems that can occur: Issue 1 COMPANY CONFIDENTIAL Page 4 –51 Copyright © 2008 Nokia. All rights reserved.
Page 120: Bluetooth Settings For Phoenix
7. Place the JBT-9 box near (within 10 cm) the BT antenna and click Run BER Test. Results Bit Error Rate (BER) Tests pane in the Bluetooth LOCALS window. Bit Error Rate test result is displayed in the Page 4 –52 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 121: Bluetooth Self Tests In Phoenix
4. From the Mode drop-down menu, set mode to Local. 5. Choose Testing→Self Tests. Self Tests window check the following Bluetooth related tests: 6. In the • ST_LPRF_IF_TEST • ST_LPRF_AUDIO_LINES_TEST • ST_BT_WAKEUP_TEST Issue 1 COMPANY CONFIDENTIAL Page 4 –53 Copyright © 2008 Nokia. All rights reserved.
Page 122: Bluetooth Ber Failure Troubleshooting
Bluetooth BER failure troubleshooting Context Basic encoding rules, BER, is a self-identifying and self-delimiting encoding scheme, which means that each data value can be identified, extracted and decoded individually. Page 4 –54 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 124: Antenna Troubleshooting
RM-362; RM-363 RF Troubleshooting Instructions Antenna troubleshooting Antenna troubleshooting diagram Troubleshooting flow Figure 89 Antenna troubleshooting Page 4 –56 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 127 Figure 103 Image taken with clean protection window................. 5–15 Figure 104 Image taken with greasy protection window ................5–15 Figure 105 Bit errors caused by JPEG compression..................5–16 Issue 1 COMPANY CONFIDENTIAL Page 5 –3 Copyright © 2008 Nokia. All rights reserved.
Page 129: Introduction To Camera Module Troubleshooting
Variation of response between pixels with same level of input illumination. Resolution Usually the amount of pixels in the camera sensor; for example, RM-362/363 has a 1280 x 1024 pixel sensor resolution. In some occasions the term resolution is used for describing the sharpness of the images. Issue 1 COMPANY CONFIDENTIAL Page 5 –5...
Page 130: The Effect Of Image Taking Conditions On Image Quality
See the figure below for an example. This is normal; do not change the camera module. Page 5 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 131 This is normal; do not change the camera module. Figure 92 Near objects get skewed when taking images from a moving vehicle Issue 1 COMPANY CONFIDENTIAL Page 5 –7 Copyright © 2008 Nokia. All rights reserved.
Page 133 Generally this kind of reflections are common in all optical systems. This is normal behaviour; do not change the camera module. Figure 96 A lens reflection effect caused by sunshine Issue 1 COMPANY CONFIDENTIAL Page 5 –9 Copyright © 2008 Nokia. All rights reserved.
Page 134: Camera Construction
Photo detectors 1.3 million F number/Aperture f/3.2 Focal length 2.98 mm Focus range 30 cm to infinity Still Image resolutions 1280x1024, 1280x960, 800x600, 640x480, 320x240, 160x120 Page 5 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 135 Automatic White Balance Automatic Colours 16.7 million / 24-bit Capture Modes Night mode, Sequence mode, self timer Figure 99 Camera module cross section and assembly principle Issue 1 COMPANY CONFIDENTIAL Page 5 –11 Copyright © 2008 Nokia. All rights reserved.
Page 136: Dynamic Camera Configuration
If the update fails, new camera configuration installed into the terminal is not supported by DP. Always update DCC when a camera or a HWA has been changed. Page 5 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 137: Image Quality Analysis
However, it is possible that a larger particle disturbs the user, causing need for service. Issue 1 COMPANY CONFIDENTIAL Page 5 –13 Copyright © 2008 Nokia. All rights reserved.
Page 138: Testing Camera Image Sharpness
3 User has tried to take pictures in too dark conditions, and images are blurred due to handshake or movement. This is no cause to replace camera module. 4 There is dirt between the protection window and camera lens. Page 5 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 139: Dirty Camera Lens Protection Window
– 2 meters. • If possible, compare the image to another image of the same scene, taken with a different device. Note that the reference device has to be a similar Nokia phone. Steps 1. Take several images of small objects in the distance of 1-2 metres.
Page 140: Camera Troubleshooting Flowcharts
Camera troubleshooting flowcharts Camera hardware failure message troubleshooting Context If you get a hardware failure message when using the camera, follow the next troubleshooting flowchart. Page 5 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 141 RM-362; RM-363 Camera Module Troubleshooting Troubleshooting flow Note: Make sure that the phone has the latest software before continuing. Issue 1 COMPANY CONFIDENTIAL Page 5 –17 Copyright © 2008 Nokia. All rights reserved.
Page 142: Camera Baseband Hw Troubleshooting
RM-362; RM-363 Camera Module Troubleshooting Camera baseband HW troubleshooting Troubleshooting flow Page 5 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 143: Camera Viewfinder Troubleshooting
RM-362; RM-363 Camera Module Troubleshooting Camera viewfinder troubleshooting Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 5 –19 Copyright © 2008 Nokia. All rights reserved.
Page 144: Bad Camera Image Quality Troubleshooting
RM-362; RM-363 Camera Module Troubleshooting Bad camera image quality troubleshooting Troubleshooting flow Page 5 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 147 Table 14 Frequency bands and TX power class ....................6–20 Table 15 Multi-slot class ............................. 6–20 Table 16 Normal and extreme voltages......................6–22 Table 17 Current consumption........................... 6–23 Issue 1 COMPANY CONFIDENTIAL Page 6 –3 Copyright © 2008 Nokia. All rights reserved.
Page 148 Figure 112 SIM interface block diagram ......................6–16 Figure 113 BL-4B battery pack contacts......................6–18 Figure 114 PWB top side component placement..................... 6–19 Figure 115 PWB bottom side component placement..................6–19 Page 6 –4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 149: System Module Block Diagram
UI side, which is on the opposite side of the engine board. The 2CP is the engine module of the mobile device, and the 2CQ is the UI module of module of the mobile device. Figure 106 Module block diagram Issue 1 COMPANY CONFIDENTIAL Page 6 –5 Copyright © 2008 Nokia. All rights reserved.
Page 150: Baseband Description
DLIGHT, which add external pull up using a digital transistor and one resistor. The schematics also combined the UEMIO (5) to control DC/DC enable as another optional using two jumper. Page 6 –6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 151: Energy Management
All connectors going to the “outside world” have filter components, ESD protection and EMC reduction. The Digital/Data lines on SIM have special dedicated filter ASIP. The below figure show the SIM filtering. Figure 108 SIM filtering Issue 1 COMPANY CONFIDENTIAL Page 6 –7 Copyright © 2008 Nokia. All rights reserved.
Page 152: Modes Of Operation
MIN! Audio function description The basic audio structure and communication between HW-audio modules and the audio ASIC's is illustrated in the block diagram below. Page 6 –8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 153: External Audio Connector
Jack plug, which is integrated in the system connector, contains a mechanical switch, which is used to detect the connection of the accessories. The configuration for the 4-pole Jack-plug is shown in the following figure. Figure 110 4-pole jack plug for audio accessory Issue 1 COMPANY CONFIDENTIAL Page 6 –9 Copyright © 2008 Nokia. All rights reserved.
Page 154: Interfaces
Load Resistance Load Capacitanc Timing ¼ symbo Accuracy TXP2 RF-IC 1.38 1.88 Depends of the RF design (GenIO6 Load Resistance Load Capacitanc Timing ¼ symbo Accuracy Page 6 –10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 155 Load resistance Load capacitanc Data frequency GENIO3 UEMCLit RF IC 2.78 RF Control * Depends of the RF design Load resistance Output current Issue 1 COMPANY CONFIDENTIAL Page 6 –11 Copyright © 2008 Nokia. All rights reserved.
Page 156: Analogue Signals
Capacitanc Harmonic Content Clear signal mVpp window (no glitch) Duty Cycle RFCLKGnd VCTCXO DC Level System Clock slicer Ref GND, not separated from pwb GND layer Page 6 –12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 157 Impedance Output Path powered down impedance UEMCLit RF-IC Voltage Min Transmitter power level and ramping control, Ref UEMCLite (AUXOUT RF converter specification Source Impedance Resolution bits Issue 1 COMPANY CONFIDENTIAL Page 6 –13 Copyright © 2008 Nokia. All rights reserved.
Page 158: Lcd Interface
A 5 X 5 matrix keyboad consists of 21 keys, one 10-channel integrated passive filter arrays with downstream ESD protection of >8KV connect the matrix keyboard to UPP. Page 6 –14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 159: Sim Interface
The threshold voltage is calculated from the battery size specifications. The SIM interface is powered up when the SIMCardDet signal indicates ”card in”. This signal is derived from the BSI signal. Issue 1 COMPANY CONFIDENTIAL Page 6 –15 Copyright © 2008 Nokia. All rights reserved.
Page 160 Trise/Tfall max 3V Vil 0.7xVSI VSIM 3V Vil 0.15xVSIM Not connected Ground VSIM specified in regulator section in this document Figure 112 SIM interface block diagram Page 6 –16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 161: External Signals And Connections
VRMS 850 mA GND from/to Charger connector Battery connector Table 12 Battery IF Signal From Note Global Batt (-) Global GND VBAT Batt (+) Battery Voltage Issue 1 COMPANY CONFIDENTIAL Page 6 –17 Copyright © 2008 Nokia. All rights reserved.
Page 162: Battery Interface
Table 13 Pin numbering of battery pack Signal name Pin number Function Negative/common battery terminal Battery capacity measurement (fixed resistor inside the battery pack) VBAT Positive battery terminal Page 6 –18 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 163: Pwb Outline
Figure 114 PWB top side component placement Figure 115 PWB bottom side component placement RF description Frequency band, power and multi-slot class The requirement leads to the specification in the table below: Issue 1 COMPANY CONFIDENTIAL Page 6 –19 Copyright © 2008 Nokia. All rights reserved.
Page 164: Transmitter - General Description
Receiver - general description The receiver is a direct conversion linear receiver. It is a dual-band receiver with receiver paths for either GSM850/1900 or GSM900/1800 configuration. Page 6 –20 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 165: Vcxo And Pll
The PLL is located in PMB3258 and it is controlled via the RFBUS. Technical specifications General specifications Unit Dimension LxWxT (mm) Weight (g) Volume (cc) Transceiver with BL-4B 98x44x9.9 700mAh Li-Ion battery pack Issue 1 COMPANY CONFIDENTIAL Page 6 –21 Copyright © 2008 Nokia. All rights reserved.
Page 166: Battery Endurance
RM-362; RM-363 System Module Battery endurance Nokia measurements of operation times in GSM900/1800 Talk time Battery: BL-4B 700mAh 400 mins Standby time Battery: BL-4B 700mAh 350 hours Note: Variation in operation times will occur depending on SIM card, network settings and usage.
Page 167 The minimum battery cell voltage required for the reset circuitry to turn on. This is not confirmed by measures at pt. Table 17 Current consumption Condition Typical Unit Call (MoU) (E)GSM 900 GSM 1800 GSM 1900 Idle (MoU) Power off Issue 1 COMPANY CONFIDENTIAL Page 6 –23 Copyright © 2008 Nokia. All rights reserved.
Page 171 Clock Timing Sleep and interrupt block of Tiku Continuous wave D/A-converter Digital-to-analogue converter Digital-to-analogue converter Digital Battery Interface DBus DSP controlled serial bus connected between UPP_WD2 and Helgo DCT-4 Digital Core Technology Issue 1 COMPANY CONFIDENTIAL Page Glossary–3 Copyright © 2008 Nokia. All rights reserved.
Page 172 High speed circuit switched data (data transmission connection faster than GSM) Hardware Input/Output IBAT Battery current Integrated circuit ICHAR Charger current Interface Integrated hands free IMEI International Mobile Equipment Identity Infrared IrDA Infrared Data Association Page Glossary–4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 173 General Purpose IO (PIO), USARTS and Pulse Width Modulators PURX Power-up reset Printed Wiring Board Pulse width modulation RC-filter Resistance-Capacitance filter Radio Frequency RF PopPort™ Reduced function PopPort™ interface Issue 1 COMPANY CONFIDENTIAL Page Glossary–5 Copyright © 2008 Nokia. All rights reserved.
Page 174 Universal Phone Processor UPP_WD2 Communicator version of DCT4 system ASIC Universal Serial Bus VBAT Battery voltage VCHAR Charger voltage Voltage controlled oscillator VCTCXO Voltage Controlled Temperature Compensated Crystal Oscillator Page Glossary–6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 175 Wideband code division multiple access Watchdog WLAN Wireless local area network XHTML Extensible hypertext markup language Zocus Current sensor (used to monitor the current flow to and from the battery) Issue 1 COMPANY CONFIDENTIAL Page Glossary–7 Copyright © 2008 Nokia. All rights reserved.

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