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MODEL 463272108 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-888-430-7870
.
463272108 • 80016258 • 03-20-08

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Summary of Contents for Char-Broil 463272108

  • Page 1 MODEL 463272108 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook.
  • Page 2 CAUTION CAUTION CAUTION: Indicates a potentially hazardous situation or For residential use only. Do not use for commercial unsafe practice which, if not avoided, may result in minor cooking. or moderate injury. 2 • 463272108...
  • Page 3: Table Of Contents

    Registration Card ........30 463272108 • 3...
  • Page 4 • Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice. • To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers. 4 • 463272108...
  • Page 5: For Your Safety

    Nipple has to be centered into the LP cylinder valve. WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! 463272108 • 5...
  • Page 6: Grill Service Center

    • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! 6 • 463272108...
  • Page 7 IGNITION BURNER first. If ignition still does not occur, follow match-lighting • Always close LP cylinder valve and remove instructions. coupling nut before moving LP cylinder from Lighting instructions continued on next page. 463272108 • 7...
  • Page 8 • Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. 8 • 463272108...
  • Page 9 • Store grill indoors ONLY if LP cylinder is turned off and Firebox disconnected, removed from grill and stored outdoors. Electrode burner • When removing grill from storage, follow “Cleaning the Burner bracket Assembly” instructions before starting grill. 463272108 • 9...
  • Page 10 ④ will light up when the gas capacity is approximately 25%. ⑤ will light up when the gas capacity is less than 20%, it is time to refill the tank. 4. The scale operates on 2 AA Batteries which are included. 10 • 463272108...
  • Page 11 The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.
  • Page 12: Parts List

    Key Qty Description Part # PARTS LIST – Model No. 463272108 Door Handle ..... 80010447 Key Qty Description Part # Right Door Assembly .
  • Page 13: Parts Diagram

    PARTS DIAGRAM – Model No. 463272108 Mm1 463272108 • 13...
  • Page 14: Assembly

    ASSEMBLY – Model No. 463272108 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Fixed caster Locking caster Front Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
  • Page 15 Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Grill head Regulator hose 463272108 • 15...
  • Page 16 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 1/4-20x1½” 7mm lock 7mm flat screw washer washer Rear upper panel 16 • 463272108...
  • Page 17 Now you may fully tighten lower screws on upper back panel. 7mm flat washer 1/4-20x1/2” 7mm lock screw washer 7mm lock washer 7mm flat Tabs washer into 1/4-20x1½” screw holes Left sideburner shelf 7mm flat 7mm lock washer washer Fascia, left sideburner shelf 1/4-20x1/2” screw 463272108 • 17...
  • Page 18 See illustration C for proper burner-to-valve engagement. Secure burner to bracket using two #10-24x3/8” screws, 5mm lock washers, and 5mm silicone washers (B). Sideburner burner 5mm silicone washer 5mm lock washer #10-24x3/8” screw 18 • 463272108...
  • Page 19 #8-32x3/8” Tank heat shield extension Screw Tank heat shield 4mm Flat washer 4mm Lock washer #8-32 Hex nut Some components not shown for illustration purposes. #8x3/8” self- Left grease Right grease tapping screw tray rail tray rail 463272108 • 19...
  • Page 20 Get electronic wire of the tank gauge from the hole on the bottom shelf to the cart inside and get it out the left side panel hole show (A).Connect the wire to the tank gauge display at the rear of the left side fascia show (B). Tank gauge display Left side fascia Tank gauge Electronic Wire Electronic Wire Bottom Shelf 20 • 463272108...
  • Page 21 Left door Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Flame tamer Front of firebox Back of firebox 463272108 • 21...
  • Page 22 Cylinder screw at rear of cart Regulator Tank valve LP Cylinder facing front (not included) Always keep LP cylinders in upright position during use, transport, and storage. 22 • 463272108...
  • Page 23 Open cover of the battery box of the tank gauge, insert two AA batteries into battery box show (B).Make sure positioned them in the right directions. Tank Gauge AA Battery AA Battery Electronic Ignition Button Battery Box 463272108 • 23...
  • Page 24: Troubleshooting

    • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. • Dead battery. • Replace with a new AA-size alkaline battery. 24 • 463272108...
  • Page 25 • The worn nozzles don’t have enough “bite” to engage the valve. Try cylinder. with worn threads. a second LP dealer. One burner does not • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. light from other end(s) of carryover tube(s). burner(s). 463272108 • 25...
  • Page 26 Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™...
  • Page 27 Page Blank Intentionally 463272108 • 27...
  • Page 28: Limited Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-888-430-7870 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 28 • 463272108...
  • Page 29 Page Blank Intentionally 463272108 • 29...
  • Page 30 Merci d’avoir bien voulu remplir ce questionnaire. Vos réponses nous aideront et aideront d’autres compagnies à vous communiquer des offres spéciales susceptibles de vous intéresser. Si vous préférez ne pas recevoir d’informations concernant ces offres spéciales, veuillez cocher ici 30 • 463272108...
  • Page 31 Page Blank Intentionally 463272108 • 31...
  • Page 32 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...