Char-Broil 463272509 Product Manual

Char-broil charcoal grill user manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®;
American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®;
FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker
Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature
Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™;
Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424;
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876;
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307;
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355;
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463272509
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-888-430-7870.
Estimated assembly time: 15 - 20 minutes
®
®
Printed in China
See rating label on grill for serial number.
09/09/08 • 80017952
Assembly instructions © 2008
TM REVISION 00

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Summary of Contents for Char-Broil 463272509

  • Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker Company®;...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2-3 Use and Care .
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 4: Use And Care

    USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • If the information in two points above is not followed exactly, a fire causing death or serious injury may occur.
  • Page 5: For Your Safety

    LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
  • Page 6 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
  • Page 7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. •...
  • Page 8 WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
  • Page 9: Spider Alert

    CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. CONTROL PANEL VALVE In some areas of the country, spiders or small insects have been...
  • Page 10: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 11: Parts List

    PARTS LIST Qty Description TOP LID, CENTER TOP LID, LEFT TOP LID, RIGHT TOP LID, INNER LOGO PLATE ASSEMBLY BEZEL, F/ TEMPERATURE GAUGE HANDLE END, F/ TOP LID HANDLE, F/ TOP LID RUBBER BUMPER A RUBBER BUMPER B HARDWARE F/ TOP LID ASSEMBLY FIREBOX LEFT SIDE UPPER PANEL RIGHT SIDE UPPER PANEL...
  • Page 12: Parts Diagram

    PARTS DIAGRAM...
  • Page 13: Assembly

    ASSEMBLY Right and Left Shelf Assembly Attach two 1/4-20x3/4” screws, 7mm flat washers and 7mm lock washers through side shelf holes (right shelf ONLY) into towel bar shown A. Insert side shelf over screws and washers through bracket shown B. Attach one 1/4-20x1-1/2”...
  • Page 14 Sideburner Assembly First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws and lock washers that were removed from bracket, shown A.
  • Page 15 Insert sideburner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan, shown A. Secure burner to sideburner drip pan with Wing nut, shown B. Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown B. Sideburner Sideburner drip pan Burner tube...
  • Page 16 Sideburner Grate Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf. Sideburner Grate Electrode...
  • Page 17 Trough Install Place Trough Middle onto firebox, shown A. Place Trough A and Trough B onto firebox. Make sure Troughs are put in the right direction, shown B Trough Middle Trough B Rear Rear Front Front Trough A Trough Middle...
  • Page 18 Cooking Grate and Warming Rack Place cooking grates onto the firebox as shown. Place the Warming Rack onto the the firebox.Make sure insert the Warming Rack ends into the holes properly shown as below. Warming Rack Cooking Grate...
  • Page 19 Condiment Basket Assembly Open the door and place the Condiment Basket on the left door inside, make sure insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below. bracket Condiment basket...
  • Page 20 Electronic Ignition Unscrew battery cap on left side panel of cart. Insert AA battery into ignitor, negative (—) end first . Replace battery cap. Battery Cap Battery Positive(+) side up towards Cap...
  • Page 21 LP Tank LP TANK IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and regulator (see Use & Care section). Once tank has been filled and leak checked, place cylinder into cut-out in bottom shelf. Make sure tank valve is facing front of grill.
  • Page 22: Troubleshooting

    Troubleshooting EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from •Damaged hose. cracked/cut/burned hose. Gas leaking from LP •Mechanical failure due to rusting or cylinder.
  • Page 23 Troubleshooting (continued) Problem Possible Cause Burner(s) will not light •Faulty electronic ignition circuit. using ignitor. •Sparking somewhere other than between burner and electrode. Burner(s) will not •See “GAS ISSUES:” on previous page. match light. •Improper method of match-lighting. Sudden drop in gas •Out of gas.
  • Page 24 Troubleshooting - Integrated Electronic Ignition Problem (Ignition) Possible Cause SECTION I No sparks appear at •Battery not installed properly. any electrodes when burner control knobs are turned to ; no noise can be heard •Dead battery. from spark module. •Battery cap not installed properly.
  • Page 25 NOTES...
  • Page 26 NOTES...
  • Page 27: Registration Card

    REGTEMP REV00...

This manual is also suitable for:

Red463250109

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