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Char-Broil 463270610 Product Manual

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PRODUCT
GUIDE
MODEL
463270610
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
See ratinglabel on grill for serialnumber,
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroii.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-888-430-7870.
Estimated assembly time: 30 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera@; Charcoal2Go@; Char-Broil@; America's
Legendary
Barbeque
Company@; American
Gourmet@; Bandera@; Brush Hawg@; CB 940@; Char-Diamonds@;
Char-Broil Charcoal/Gas@;
Everybody Grills@; Everybody
Outside@; FastStart@; Grill 2 Go@; Grill 2 Go@ Express@; Grill Lovers@; infrared Grilling That's All About U@; Keepers of the Flame@; New Braunfeis Smoker
Company@; Patio Bistro@; Patio Caddie@; Patio Kitchen@; Pro-Sear@; RED@; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature Series@; Sure2Burn@;
The Big Easy@; Trentino@; U@; Wild West Tradition@; and the following marks:
_
AUT®-CLEAN'_
The following a re trademarks of W.C. Bradley Co.: Advantage Series TM; A uto-Clean TM ;Chef Tested
TM;
Corn mercial Series TM;Designer Series TM;;Diamond Flame TM;
Double CheffM; Fireball TM;FirenzyTM; FlavorMasteWM ;FrontAvenueTM; Grill 2 Go@AdvantageTM; Hog and Yard Bird TM;H20 SmokerTM; Infrared. Grilling's Juicy Little
SecretTM; Incredible
Taste. Infallible ResultsTM; Infrared InsideTM; InsureTM; Let's Grill Something
TogetherTM; Lev-AlertTM; LonghornTM; MagnetoTM; Precision
FlameTM; Quick2BurnTM; QuickSetTM; Ready When You AreTM; Season, Set, And SavorTM; Sizzle On The GrilITM; Signature
SeriesTM; SureFireTM; The Minute
Grill
TM
;TorchforkTM; Universal Grill PartsTM; You Bring the Party
TM
TEC
TM
is a trademark of Tec Infrared Grills.
Protected underone or more of the following US. Patents: 5,421,3t9; 5,458,309;5,579,755; 5,996,573; 5,t35,104; 6,279,566;6,331,108; 5,484,900; 6,526,875;6,595,197; 5,640,799;6,640,803; 6,729,873; 5,739,473;6,749,424; 6,792,935;5,951,213; 7,047,590;
7,515,693; D354,535;D372,637; D373,701; D377,735;D383,035; D397,91g; D405,643;D406,005; D405,009; D413,043;D413,229; D414,982; D415,388;D415,164; D415,44I; D417,587;D417,588; D422,515; D423,274;D423,876; D428,303; D430,772;D435,395;
D436,go4; D438,O59;D438,g6g; D438,427;D439,110: D442,505: D443,179;D443,354; D443,464; D447 384:D447 385:D447,909: D448,610:D448 614; D448 615;D448 616:D448 975; D449 492; D450 544:D451 759: D454,g28:D454 g31:D455 205:D455 206;
D456,202; D456,222; D455 223; D457 789;D458 520: D458,750; D458,802; D459 088; D459 148 D459,149; D459,I61 ; D459 I63; D459,586iD459 943: D45gI312; D46gi313i D4601318;D46t1359:D45511231 D45516931 D466,307i D4661439iD46617521 D 4731414;
D474,371; D477A98; D47€,501; D477,504; D477,506; D477,746; D478A71; D4€8,472; D48g,914; D491,41g; D494,g09; D_.94,4t3; D49&523; D5gg,359; D504,048; D53g,g98; D535,0g0; Canada:D97,50_6D99,355;D102,037; D104,2g0;D108,377; 2,3151567;
France:D010,231;D01O,422;DO10,590;D010,849; 1,089,545;SouthKorea:384,565; UnitedKingdom:2,099,402 OtherPatentsPending ©2009W.C BradleyCompany
© 2009 Char-Broil,LLC Columbus,GA 31902
Printed in China
Assemblyinstructions © 2009
10/19/09 * G351-001-020801

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Summary of Contents for Char-Broil 463270610

  • Page 1 If you havequestionsor need assistanceduringassembly, pleasecall 1-888-430-7870. Estimated assembly time: 30 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera@; Charcoal2Go@; Char-Broil@; America's Legendary Barbeque Company@; American Gourmet@; Bandera@; Brush Hawg@; CB 940@; Char-Diamonds@;...
  • Page 2 For Your Safety ........If you smell gas: Use and Care ........Limited Warranty ........1. Shut off gas to the appliance. Parts List .......... 2. Extinguish any open flame. 3. Open lid. Parts Diagram ........4. If odor continues, keep away from the Assembly ........

  • Page 3: California Proposition

    CAUTION CALIFORNIA P ROPOSITION 65 Using pots larger than 6 quarts in capacity could 1.Combustion by-products produced whenusing exceed weight limit of the side burner shelf this productcontainchemicalsknownto the Stateof California to causecancer, b irth defects,andother or side shelf, reproductive harm. resulting in failure 2.This productcontainschemicals, including lead...
  • Page 4 LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area.
  • Page 5 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. A Never move grill while in operation or still hot.
  • Page 8 Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from Hi to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on Hi.
  • Page 9 cAuTioN Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration, See different configurations in illustrations below. Carefully lift each burner up and away from valve openings, We suggest three ways to clean the burner tubes, Use the one easiest for you.
  • Page 10 This warranty only applies to units purchased fiom an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this product shall be fiec from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 11 Not Pictured: TOP LID, OUTER INNER INSERT F/TOP LID DOOR MAGNET HANDLE F/TOP LID CASTER WRENCH LOGO PLATE HARDWARE PACK RUBBER BUMPER, RECTANGLE, F/TOP ASSEMBLY MANUAL, ENGLISH FIREBOX COOKING GRATE COOKING GRATE, TRAY WARMING RACK FLAME CARRYOVER TUBE W/COTTER MAIN BURNER, F/FIREBOX FLAME TAMER ELECTRODE W/WIRE/COLLECTOR, MAIN BURNER...
  • Page 12 •...
  • Page 13 Attach the two locking casters at the rear of the bottom shelf and the two Non-lock casters at the front. ,/./Non-lock caster Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20xl/2" 1/4-20x112" screws, 7ram lock washers, and 7ram flat washers per panel.
  • Page 14 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging inside the cart.
  • Page 15 Pull out the two knobs from control panel. Insert temperature gauge stem into the bigger hole above knob bezel, shown A. Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, shown B/C. Re-install the two knobs.
  • Page 16 Attach foldable side shelf brackets to the tracks under right side shelf using one shoulder screw, 7ram flat washer, 7ram lock washer and 114"nut each side, shown A/B. Pull foldable side shelf outward and press it down, shown C. Push foldable side shelf toward right side shelf untill they gather up, shown D. Only right side shelf shown for assembly, repeat above steps to Install left side shelf with foldable side shelf.
  • Page 17 Insert flange on right side shelf into side shelf brackets on side of firebox, shown A. Attach right side shelf using three 1/4"-20x3/4" screws, 7ram flat washers, 7ram lock washers and 1/4" nuts, shown B. Attach rear of shelf using one 114.20x11/2 '' screw, 7ram lock washer, and 7ram flat washer in lower hole, shown C. Attach front of shelf and fascia using one #8x3/8"...
  • Page 18 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 114-20x11/z" s crews, 7ram lock washers, and 7ram flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE iS MOUNTED iN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.
  • Page 19 Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. ® loor Hinge pin on bottom of door Release the cap and nut from electronic ignition module.
  • Page 20 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Flame tamers Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox.
  • Page 21 On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage, Greasetray Unscrew electronic ignition cap on cart right side panel, insert AA battery into ignitor, negative (--) end first. Replace the cap.
  • Page 22 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of griE Secure cylinder with cylinder screw under bottom shelf.
  • Page 23 EIVlERGENCIIES= if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damagedhose. , Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.

  • Page 24: Electronic Ignition

    Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. , Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See"GAS ISSUES:"on previouspage. matchlight.

  • Page 25: Section Ill

    Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark , Deadbattery. , Has batterybeen used •...
  • Page 27 Please registeryourproductonline at: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN t0 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALA DENTRODE LOS 10 DIAS DE LACOMPRA.
  • Page 28 In addition to the online store, charbroil.com offers you a wealth of information regarding Char-Broil ® gas, charcoal, electric, and new infrared grills and cookers. Be sure to check out our many grilling recipes and don't forget to sign up for our exciting...