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Summary of Contents for Powermatic PM1500T
- Page 1 Operating Instructions and Parts Manual 15-inch Woodworking Band Saw Models: PM1500 & PM1500T Powermatic 427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-1791500 Ph.: 800-274-6848 Edition 10 04/2023 www.powermatic.com Copyright © 2022 Powermatic...
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Page 2: Warranty And Service
2 Year – Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the Powermatic brand. -
Page 3: Table Of Contents
2.0 Table of Contents Section Page 1.0 Warranty and Service ............................ 2 2.0 Table of Contents ............................3 3.0 Safety Warnings ............................. 5 4.0 About this Manual ............................6 5.0 Features and Terminology ..........................7 6.0 Specifications ..............................8 6.1 Base Hole Centers ............................. 9 7.0 Setup and Assembly ............................ - Page 4 15.10.1 Miter Gauge Assembly – PM1500 Exploded View ................45 15.10.2 Miter Gauge Assembly – PM1500 Parts List ..................45 15.10.3 Miter Gauge Assembly – PM1500T Exploded View ................. 46 15.10.4 Miter Gauge Assembly – PM1500T Parts List .................. 46...
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Page 5: Safety Warnings
21. Make certain switch is in OFF position before 6. Model PM1500T has an industrial-grade low- connecting machine to power supply. friction corrosion-resistant table coating. While 22. Make certain machine is properly grounded. -
Page 6: About This Manual
4.0 About this Manual This manual is provided by Powermatic covering the safe operation and maintenance procedures for Powermatic model PM1500 & PM1500T Band Saws. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document. -
Page 7: Features And Terminology
21. Blade tension window The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, Powermatic reserves the right to change specifications at any time and without prior notice, without incurring obligations. -
Page 8: Specifications
Overall dimensions, assembled ........30-1/4”L x 34-3/8”W x 80-1/4”H (768 x 873 x 2038mm) Miter gauge positive stops (model PM1500) ..................45°, 90° Miter gauge positive stops (model PM1500T) ..........0°, 15, 22.5°, 30°, 45°, 60°, 67.5° Materials: Table (PM1500) ........................ground cast iron Tabel (PM1500T) ....... -
Page 9: Base Hole Centers
Dust port outside diameter ....................two at 4” (100mm) Minimum extraction volume required ....................600 CFM Weights: Net weight (fully assembled) ...................... 394 lb (179 kg) Shipping weight .......................... 502 lb (228 kg) 6.1 Base Hole Centers (PM1500 / PM1500T Band Saws) Figure 2... -
Page 10: Setup And Assembly
Do not get solvents near plastic or rubber parts; and do not use an abrasive pad as it may scratch exposed surfaces. Note: Model PM1500T has an industial-grade low-friction corrosion-resistant table coating and will not require cleaning. -
Page 11: Dust Collection
Powermatic has a line of dust collection systems qualified service personnel; and after reconnection, available; see your dealer or visit our website listed the tool should comply with all local codes and on the cover. -
Page 12: Install Handwheel
8.0 Adjustments wrench. 2. Install the guide rail to the bottom holes in the Model PM1500T front rail, using three (3) M6x16 socket head industrial-grade low-friction corrosion-resistant button screws (HP-1), with M6 lock washers table coating. While the coating is durable, it can (HP-4) and M6 flat washers (HP-3). -
Page 13: Fence To Table Clearance
The aluminum fence plate can be installed in one of blade. (Do not deflect blade by pushing into it.) two positions; vertically (resaw position), as shown See Figure 9. in Figure 6; or horizontally as shown in Figure 7. Horizontal position is useful for smaller workpieces. (The zero setting of the cursor cannot be used with horizontal fence position.) Figure 9... -
Page 14: Setting Cursor (Zero) Position
Also, blade should be square with table and fence (sect. 8.4 and 8.5). 2. Slide fence flush against flat of blade, as shown. (Do not force fence into blade so that blade deflects.) 3. If cursor is not at zero, loosen two screws (D, Figure 14) and shift cursor as needed. -
Page 15: 90° Table Stop
6. Tighten lock nut (D) to secure table stop in position. 7. Tighten lock handle (A, Figure 15). 8. Check that scale pointer (E, Figure 15) is at zero. If necessary, loosen screw on pointer and shift pointer to zero. Re-tighten screw. 8.10 Installing/Changing Blades Always wear gloves when handling blades. -
Page 16: Blade Tension
11. Before operating band saw, the new blade must be tensioned and tracked, in that order. Find instructions for tensioning and tracking the blade in sections 8.11 and 8.12. The blade guides must also be set properly according to instructions in sections 8.13 through 8.16. 8.11 Blade Tension Refer to Figure 19. -
Page 17: Upper Blade Guides
4. Set quick tension lever initially to “Partial 2. Blade must already be tensioned and tracking Tension-Idle/Tracking” position, as shown in correctly. Place quick tension lever in “Full Figure 21. Tension” position. 5. Open upper door to expose wheel. 3. Lower guide post until upper guide bearings are a few inches off the table. -
Page 18: Upper Thrust Bearing
2. Open lower door and lower blade guard. 3. Adjust lower guide bearings and lower thrust bearing below table, using same procedure and measurements as for upper guide bearings and thrust bearing described above. Movement summary: Loosen lock knob (L) to move guide bracket. -
Page 19: Guide Post Parallelism
Before operating, however, the 90° setting (model PM1500) The resaw pin provides a single contact point while or 0° setting (model PM1500T) of miter gauge ripping a workpiece into thinner boards. should be checked in relation to blade, as follows. - Page 20 Adjusting Miter Gauge Angle for Operations (model PM1500T, refer to figure 32C): 1. Unscrew handle (D) just enough to loosen it. 2. Press black tab (E) to release it from stop 0°. 3. Rotate gauge body until red pointer (C) lines up Figure 32 with desired angle on scale.
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Page 21: Drive Belt Replacement And Tensioning
8.20 Drive Belt Replacement and pushing with moderate pressure on the belt Tensioning halfway between the pulleys. An adequately tensioned belt will deflect about 1/2”. If tension The drive belt and pulleys are properly adjusted at isn’t strong enough, push down on motor. the factory. -
Page 22: Safety Key
(The following figures may or may not show your specific model, but procedures are the same.) Figure 36 Model PM1500T 9.2 Safety Key industrial-grade low-friction corrosion-resistant table coating. While the coating is durable, it can The start/stop switch on the Band Saw comes be damaged if metal or other hard and/or sharp equipped with a magnetic safety key (C, Figure 36). -
Page 23: Ripping
helps prevent pinching of the back edge of the blade in the cut. When cutting, do not overfeed blade; overfeeding will reduce blade life, and may cause blade to break. When cutting long stock, the operator should use roller stands, support tables, or an assistant to help stabilize the workpiece. -
Page 24: Blade Lead
Inspect the band saw for the following: Model PM1500T industrial-grade low-friction corrosion-resistant • Fence not parallel to miter slot and blade. table coating. While the coating is durable, it can •... -
Page 25: Lubrication Points
11.1 Lubrication Points productivity. Thus, it is important to follow certain guidelines when selecting a saw blade. 1. Periodically apply a light, non-hardening grease Here are factors to consider during selection: to rack and pinion system of guide post (Figure 43). - Page 26 Shape Figure 47 shows common types of tooth shape, or form. Tooth shape has an effect on cutting rate. The Regular, or standard blade, has evenly spaced teeth that are the same size as the gullets, and a zero-degree rake (i.e. cutting angle). These offer precise, clean cuts at slower rates.
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Page 27: Blade Selection Guide
13.0 Blade Selection Guide Identify the material and thickness of your workpiece. The chart will show recommended PITCH, blade TYPE, and FEED RATE. Key: H – Hook L – Low S – Skip M – Medium R – Regular H – High Example: 10/H/M means 10 teeth per inch / Hook Type Blade / Medium Feed Tables 3 and 4 For Radius Cutting... -
Page 28: Troubleshooting
14.0 Troubleshooting 14.1 Operational Problems Table 5 Trouble Probable Cause Remedy Table tilt does not hold Lock handle not tight. Tighten lock handle. position under load. Trunnion locking mechanism is broken Replace trunnion locking mechanism. or worn. Table will not tilt. Trunnion not lubricated. - Page 29 Trouble Probable Cause Remedy Band wheels have become misaligned. Contact service representative. Cracks on back edge Reduce feed speed to lessen strain on Workpiece being fed too quickly. of blade. blade. Eliminate welded part, and re-weld Welding on blade not perfectly aligned. properly;...
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Page 30: Mechanical And Electrical Problems
14.2 Mechanical and Electrical Problems Table 6 Trouble Probable Cause Remedy Machine will not Verify machine is connected to power start/restart or No incoming power. source, and safety key is installed on repeatedly trips circuit switch. breaker or blows Cord damaged. Replace cord. -
Page 31: Replacement Parts
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from Powermatic. Some parts are shown for reference only and may not be available individually. -
Page 32: Complete Machine With Accessories - Exploded View
15.1.1 Complete Machine with Accessories – Exploded View... -
Page 34: Complete Machine With Accessories - Parts List
Index No Part No Description Size 1 ....PM2000-105 ....Powermatic Nameplate, Large ..............1 2 ....TS-0254011 ....Socket Head Button Screw ........1/4"-20UNCx3/8"L ..2 3 ....TS-1550041 ....Flat Washer ............. M6 x Ø16 ...... 2 4 .... - Page 35 (for PM1500T) 109 .... PM1500-109 ....Miter Gauge Assembly (for PM1500) ............1 ....PM1500-109T .... Miter Gauge Assembly (for PM1500T) ............1 110 .... PM1500-110 ....Limit Switch ............. KL7141 ......1 111 .... TS-1540021 ....Hex Nut ..............M4 ......... 2...
- Page 36 ....PM1500-WL ....Warning Label (not shown) ........4”H x 5-1/4”W ....1 ....PM1500-ID ....I.D. Label (for PM1500, not shown) ............... 1 ....PM1500-IDT ....I.D. Label (for PM1500T, not shown) ............1 ....PM1500-GS ....Guide Post Scale (not shown) ............... 1 ....
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Page 37: Upper Wheel Sliding Bracket & Tension Mechanism Assembly - Exploded View
15.2.1 Upper Wheel Sliding Bracket & Tension Mechanism Assembly – Exploded View Part Assembly No.: PM1500-010 15.2.2 Upper Wheel Sliding Bracket & Tension Mechanism Assembly – Parts List Index No Part No Description Size 1 ....PM1500-010-01 ..Spring ......................1 2 .... -
Page 38: Upper Wheel Assembly - Exploded View
15.3.1 Upper Wheel Assembly – Exploded View Part Assembly No.: PM1500-019 15.3.2 Upper Wheel Assembly – Parts List Index No Part No Description Size 1 ....PM1500-019-01 ..Upper Wheel ............Dia.15 inches....1 2 ....PM1500-019-02 ..Spacer ......................1 3 .... -
Page 39: Trunnion Support Bracket Assembly - Exploded View
15.5.1 Trunnion Support Bracket Assembly – Exploded View Part Assembly No.: PM1500-085 15.5.2 Trunnion Support Bracket Assembly – Parts List Index No Part No Description Size 1 ....TS-1550061 ....Flat Washer ............. M8 x Ø18 ...... 4 2 ....TS-2361081 ....Lock Washer ............M8 ......... 1 3 .... -
Page 40: Guide Bar Bracket Assembly - Exploded View
15.6.1 Guide Bar Bracket Assembly – Exploded View Part Assembly No.: PM1500-091 15.6.2 Guide Bar Bracket Assembly – Parts List Index No Part No Description Size 1 ....PM1500-091-01 ..Guide Bar ...................... 1 2 ....TS-1540031 ....Hex Nut ..............M5 ......... 2 3 .... -
Page 41: Upper Blade Guide Assembly - Exploded View
15.7.1 Upper Blade Guide Assembly – Exploded View Part Assembly No.: PM1500-095 15.7.2 Upper Blade Guide Assembly – Parts List Index No Part No Description Size 1 ....PM1500-095-01 ..Upper Blade Guide Support ................1 2 ....PM1500-095-02 ..Eccentric Shaft ....................2 3 .... -
Page 42: Lower Blade Guide Assembly - Exploded View
15.8.1 Lower Blade Guide Assembly – Exploded View Part Assembly No.: PM1500-096 15.8.2 Lower Blade Guide Assembly – Parts List Index No Part No Description Size 1 ....PM1500-096-01 ..Lower Blade Guide Support ................1 2 ....PM1500-096-02 ..Eccentric Shaft ....................2 3 .... -
Page 43: Fence Assembly - Exploded View
15.9.1 Fence Assembly – Exploded View Part Assembly No.: PM1500-107 15.9.2 Fence Assembly – Parts List Index No Part No Description Size 1 ....PM1500-107-01 ..Fence Body ....................1 2 ....PM1500-107-02 ..Lock Knob .............. M8x52 ......2 3 .... - Page 44 Index No Part No Description Size 23 ....PM1900-108-6 ... Phillips Pan Head Machine Screw ......M5x8 ......2 24 ....TS-1550031 ....Flat Washer ............. M5 x Ø12 ...... 2 25 ....PM1500-107-25 ..Cursor Bracket ....................1 26 ....
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Page 45: Miter Gauge Assembly - Pm1500 Exploded View
15.10.1 Miter Gauge Assembly – PM1500 Exploded View Part Assembly No.: PM1500-109 15.10.2 Miter Gauge Assembly – PM1500 Parts List Index No Part No Description Size 1 ....6295167 ..... Miter Gauge Body ..................1 2 ....TS-1533062 ....Pan Head Screw ............ M5 x 0.8 x 20 ....3 3 .... -
Page 46: Miter Gauge Assembly - Pm1500T Exploded View
15.10.3 Miter Gauge Assembly – PM1500T Exploded View Part Assembly PM1500-109T 15.10.4 Miter Gauge Assembly – PM1500T Parts List Index No Part No Description Size 1 ....PM1500-109T-01 ..Gauge Plate Locking Handle ................. 1 2 ....TS-1550061 ....Flat Washer ............. 8.5 x 23 x 2T ....1 3 .... -
Page 47: Electrical Connections - 3Hp 1Ph 230V
16.0 Electrical Connections – 3HP 1PH 230V... - Page 48 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.powermatic.com...