Related Manuals for Cornelius QUANTUM SERIES
Summary of Contents for Cornelius QUANTUM SERIES
- Page 1 INSTALLATION & SERVICE MANUAL QUANTUM SERIES IMI CORNELIUS INC. www.cornelius.com Part Number- 720901120 Revision B - November 23, 2004...
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Page 2: Table Of Contents
TABLE OF CONTENTS UNIT SPECIFICATIONS... 1 PREINSTALLATION ...2 Receiving ...2 Unpacking ... 2 Counter Location ... 2 installation specifications ... 3 Water Supply ... 3 Electrical ...3 Space ... 3 Connecting Water Supply ...3 Filling Unit with Water ... 3 Flushing and Sanitizing on Start Up ... -
Page 3: Unit Specifications
Quantum Series Installation and Service Manual UNIT SPECIFICATIONS Clearance Recommended: 12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circula- tion if sides are blocked off. If sides are open only 2” (5.08) are required in back. Space between bottom of unit and counter cannot be obstructed in foot print area. -
Page 4: Preinstallation
Transport it on the pallet to the installation site. OUNTER OCATION • Select location in well ventilated area, close to grounded electrical outlet. If possible do not place the unit close to hot and/or steaming machines. 720901120 Quantum Series Installation and Service Manual... -
Page 5: Installation Specifications
Quantum Series Installation and Service Manual ATER UPPLY The Quantum Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very important that the incoming water line is dedicated for the unit, or at least does not have other machines connected which could cause a water surge;... -
Page 6: Flushing And Sanitizing On Start Up
The portion control has a full memory retention in case of a power failure. ANCEL UTTON • Push and release the cancel/pour button to stop the valve from dispensing. • Push and hold for a continuous pour. 720901120 Quantum Series Installation and Service Manual TART ONTROL OPTIONAL... -
Page 7: Concentrate Loading And Brixing
Quantum Series Installation and Service Manual LOADING AND BRIXING LACING ONCENTRATE To engage the concentrate container, place it in the desired position and press down into bottle adapter opening on dispensing platform tray (inside the cabinet). NOTE: Make sure o-ring seal on the container adapter is lubricated; otherwise, you may experience difficulties with container replacement. -
Page 8: Cleaning And Sanitizing Procedures
7. Clean valve mixing chambers with brush and sanitizing solution. (This is the cavity from which the nozzle is removed). 8. Replace nozzles and static mixers into proper location. 720901120 Quantum Series Installation and Service Manual CLEANING AND SANITIZING PROCEDURES... -
Page 9: Weekly: Check Brix Setting
Quantum Series Installation and Service Manual 9. Fill a clean empty concentrate container with 2 quarts (1.9 liters) of sanitizing solution, place on dispensing platform, and insert bottle fitting into bottle adapter. NOTE: Do not reuse the same sanitizing solution used to clean nozzles, static mix- ers, etc. - Page 10 8. Insert the two stainless tubes into the hose ends and fasten them with new clamps using pliers to tighten the clamps. Replace platform in unit, reinstall nozzles and static mixers, connect water, install product shelf and concentrate, and reconnect power to unit. 720901120 Quantum Series Installation and Service Manual...
- Page 11 Quantum Series Installation and Service Manual - 9 - 720901120...
- Page 12 Quantum Series Installation and Service Manual 720901120 10 -...
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Page 13: Trouble-Shooting Guide
Quantum Series Installation and Service Manual TROUBLE-SHOOTING The following pages contain trouble-shooting charts designed to aid an experienced serviceman in diagnosing any operating problems that may be experienced. In order to gain maximum benefit from the charts, please note: 1. Start at the beginning of the chart and supply the appropriate answer to each question. - Page 14 Water supply line inside Water solenoid located on Main water solenoid/ Water supply pressure is 720901120 Quantum Series Installation and Service Manual There should be line voltage on the on upper rear shelf black wire of the relay when inside dispenser there is line voltage present on the orange OR yellow wire.
- Page 15 Quantum Series Installation and Service Manual No water dispensed, Freeze-up of water coil or concentrate only (con’t). No water and no con- Service switch located centrate, refrigeration is working Door switch open No water and no con- 6.25 amp Fuse inside front...
- Page 16 Concentrate refill light Pump improperly locked or does not come on at Run/flush switch is in the 720901120 Quantum Series Installation and Service Manual Refer to Concentrate Loading sec- engaged into recepta- tion of this manual cle on concentrate pouch...
- Page 17 Quantum Series Installation and Service Manual Concentrate refill light Improperly loaded tube does not come on at all (con’t) Bad VRB board Bad portion control Warm Drink Incoming water supply too Ambient air too warm Excessive demand on dis- Dirty condenser coil...
- Page 18 Pump motor defective No power to transformer or Defective voltage regulator Defective portion control 720901120 Quantum Series Installation and Service Manual Repair leak and recharge system due to leak in system Correct water supply problem to low, less than 20 psi (1.4...
- Page 19 Quantum Series Installation and Service Manual Machine continues to Portion control pad stuck in dispense after dis- pense button is released or dis- penses without operator input Relay on voltage regulator Sold Out light illumi- The concentrate is improp- nates when concen-...
- Page 20 (Sold Out light stays illumi- nated) 720901120 Quantum Series Installation and Service Manual Check that the pouch of juice is dures will usually result properly loaded in the pouch in low brix conditions holder. Tube fitting should be...
- Page 21 IMI Cornelius Inc. One Cornelius Place Anoka, MN 55303-1592 U.S.A. Total Systems Commitment...
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Page 22: Illustrated Parts List
ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER MODEL NO. 45200001 45200002 45200003 45200004 45200101 45200102 45200103 45200104 45400001 45400002 45400101 45400102 45400103 45400104 45500001 45500002 45500101 45500102 45650001 45650003 45650101 45650103 45650104 45650105 QUANTUM SERIES 1 of 16 Rev A IMI CORNELIUS INC. - Page 23 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Manual Part No. 720901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001 FIGURE 1. GENERAL ASSEMBLY 2 of 16 Rev A IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com...
- Page 24 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item Part No. Name 0720405 Nut 1/4-20 0730202 Washer No. 10 Split Lock 0706903 Screw No. 10-32 x 1/2” TH SS 115V 60HZ 07061002 Screw No. 10 x 5/8” HHWF 230V 50HZ 07344...
- Page 25 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER FIGURE 2. REFRIGERATION AND FRAME ASSEMBLY Manual Part No. 720901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001 4 of 16 Rev A IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com...
- Page 26 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item Part No. Name Refrigeration and Frame Ass’y 729011105 Kit Compressor, 120V 60HZ 729011106 Kit Compressor, 230V 50HZ 08474 Clip Spring 07301046 Washer Ft .468 I.D. 08467 Grommet Compressor 45163001 Mtr Asy and Cond 115V 60HZ (See...
- Page 27 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER FIGURE 3. UPPER CABINET ASSEMBLY Manual Part No. 720901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001 6 of 16 Rev A IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com...
- Page 28 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item Part No. Name Upper Cabinet Asy 45051 Stud Latch No. 10-32 45119 Gasket Liner (1000 and 2000 Series) 45662 Gasket Liner (3000 Series) 45419 Gasket Liner (4000 Series) 45141 Wrap Front (1000 and 2000 Series)
- Page 29 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER FIGURE 4. PLATFORM ASSEMBLY Manual Part No. 720901120IPL 4-25-2001 Rev: 12-3-01 IMI Cornelius Co., 2001 8 of 16 Rev A IMI CORNELIUS INC. One Cornelius Place Anoka, MN. 55303–6234 Telephone 1-800-238-3600 Facsimile 1-800-258-0255 www.cornelius.com...
- Page 30 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item Part No. Name 45115 Platform Asy (1000 Series) 45215 Platform Asy (2000 and 4000 Series) 45315 Platform Asy (3000 Series) 0704101 Screw MA 8-32 TRPH 12 71822081 Washer Holdown 309852000 Clamp 45026...
- Page 31 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER FIGURE 5. VALVE BLOCK ASSEMBLY Item Part No. Name 45045 Block Valve Asy 45177 Holder Poppet Seal 0720406 Nut No. 10-32 71815321 Ring Retaining 7215323 Armature 18070002 Gasket Rubber Valve Block 18367 Spring Armature...
- Page 32 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item Part No. Name 45026 Adapter Bottle Asy 45060001 Adapter Caddy Top 45060002 Adapter Caddy Run and Flush 45060003 Adapter Caddy Bottom 31525062 O-Ring .118 I.D. 31525014 O-Ring .489 I.D. 31525061 O-Ring 1.489 I.D.
- Page 33 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item Part No. Name 45241 Door Asy Back (1000 and 2000 Series) 45390 Door Asy Back (3000 Series) 45470 Door Asy Back (4000 Series) 45281 Panel Rear Door (1000 and 2000 Series) 45386...
- Page 34 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER FIGURE 10. DOOR COVER ASSEMBLY Item Part No. Name 45296006 Cover Asy Merchndsr Push Button (2000 Series) 45296007 Cover Asy Merchndsr Portion Control (2000 Series) 45296009 Cover Asy Merchndsr Portion Control, Illuminated (2000 Series)
- Page 35 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER FIGURE 11. ELECTRICAL BOX (DC) ASSEMBLY Item Part No. Name Box Elec Asy 07061001 Screw No. 10 x 3/8” 0733903 Bushing Snap 07115001 Screw TF 8-32 TRPH 12 0734801 Rivet Pop 59328001 Fuse 6.25 Amp...
- Page 36 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item Part No. Name Box Elec Asy 45110 Box Elec (1000 and 2000 Series) 45668 Box Elec (3000 Series) 45410 Box Elec (4000 Series) 07061001 Screw No. 10 x 3/8” 49273 Block Term...
- Page 37 ILLUSTRATED PARTS LIST QUANTUM SERIES JUICE DISPENSER Item Part No. Name 45138 Reg Voltage Asy (1000 Series) 45238 Reg Voltage Asy (2000 and 4000 Series) 45338 Reg Voltage Asy (3000 Series) 45162 Brkt Voltage Regulator 45675 Brkt Voltage Regulator (3000 Series) 45056 Support P.C.