KTM 150 EXC TPI 2021 Owner's Manual page 6

TABLE OF CONTENTS
12.35 Checking the chain, rear sprocket,
12.36 Checking the frame
12.37 Checking the link fork
12.38 Checking throttle cable routing.......... 86
12.39 Checking the rubber grip .................. 87
12.40 Adjusting the basic position of the
12.41 Checking/correcting the fluid level of
12.42 Changing the hydraulic clutch
12.43 Removing engine guard .................... 90
12.44 Installing the engine guard ............... 90
13 BRAKE SYSTEM ......................................... 91
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
13.10 Adjusting the basic position of the
13.11 Checking the rear brake fluid level..... 98
13.12 Adding rear brake fluid
13.13 Checking the brake linings of the
13.14 Changing the brake linings of the
14 WHEELS, TIRES ....................................... 103
14.1
14.2
14.3
14.4
14.5
14.6
14.7
15 ELECTRICAL SYSTEM ............................... 109
15.1
15.2
15.3
15.4
15.5
4
engine sprocket, and chain guide ...... 83
...................... 86
................... 86
clutch lever ..................................... 87
the hydraulic clutch ......................... 88
fluid ............................................ 89
Checking the free travel of the hand
brake lever ...................................... 91
Adjusting the free travel of the
handbrake lever (150 EXC TPI EU) .... 91
Adjusting the basic position of the
hand brake lever (150 XC-W
TPI US) .......................................... 92
Checking the brake discs .................. 92
Checking the front brake fluid level ... 93
Adding front brake fluid ................ 93
Checking the front brake linings ........ 94
Changing the brake linings of the
front brake ................................... 95
Checking the free travel of foot brake
lever ............................................... 97
foot brake lever ............................ 97
................. 99
rear brake...................................... 100
rear brake .................................. 100
Removing the front wheel ............ 103
Installing the front wheel ............ 104
Removing the rear wheel ............. 104
Installing the rear wheel .............. 105
Checking the tire condition ............. 107
Checking tire pressure .................... 107
Checking spoke tension .................. 108
Removing the 12-V battery
Installing the 12-V battery
Charging the 12-V battery
Changing main fuse ....................... 114
Changing the fuses of individual
power consumers ........................... 115
15.6
15.7
15.8
15.9
15.10 Checking the headlight setting ........ 119
15.11 Adjusting the headlight range.......... 120
15.12 Changing the combination
15.13 Diagnostics connector .................... 121
16 COOLING SYSTEM .................................... 122
16.1
16.2
16.3
16.4
16.5
16.6
17 TUNING THE ENGINE............................... 128
17.1
17.2
17.3
17.4
17.5
17.6
17.7
17.8
17.9
18 SERVICE WORK ON THE ENGINE .............. 134
18.1
18.2
18.3
18.4
18.5
18.6
18.7
19 CLEANING, CARE ..................................... 143
19.1
.......... 109
19.2
........... 111
........... 112
20 STORAGE ................................................. 145
20.1
20.2
Removing the headlight mask with
the headlight ................................. 117
Installing the headlight mask with
the headlight ................................. 117
Changing the headlight bulb ........... 118
Changing the turn signal bulb
(150 EXC TPI EU).......................... 119
instrument battery.......................... 120
Cooling system .............................. 122
Checking the antifreeze and
coolant level .................................. 122
Checking the coolant level .............. 123
Draining the coolant ................... 123
Refilling with coolant .................. 124
Changing the coolant .................. 126
Checking the throttle cable play ...... 128
Adjusting the throttle cable
play .......................................... 128
Setting the characteristic map of
the throttle response ................... 129
Adjusting the idle speed .............. 130
Programming ambient air
pressure........................................ 131
Ignition curve plug-in connector ...... 132
Changing the ignition timing map .... 132
Checking the basic position of the
shift lever...................................... 133
Adjusting the basic position of the
shift lever .................................. 133
Changing the fuel screen ............. 134
Checking 2-stroke oil level .............. 135
Priming oil pump ....................... 135
Cleaning the oil screen in the oil
tank .......................................... 137
Checking the gear oil level .............. 140
Changing the gear oil .................. 140
Adding the gear oil ..................... 142
Cleaning the motorcycle ................. 143
Checks and maintenance steps for
winter operation............................. 144
Storage ......................................... 145
Preparing for use after storage......... 146