Endress+Hauser Dosimag Operating Instructions Manual
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Endress+Hauser Dosimag Operating Instructions Manual

Endress+Hauser Dosimag Operating Instructions Manual

Electromagnetic flow measuring system for filling applications
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Operating Instructions
Dosimag
Electromagnetic Flow Measuring System
For filling applications
BA098D/06/en/05.06
71026629
Valid as of version
2.02.XX (device software)

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  • Page 1 Operating Instructions Dosimag Electromagnetic Flow Measuring System For filling applications BA098D/06/en/05.06 71026629 Valid as of version 2.02.XX (device software)
  • Page 2 Dosimag Brief Operating Instructions Dosimag Dosimag Brief Operating Instructions You can commission your device quickly and easily with the following brief operating instructions: → Page 4 ff. Safety instructions Æ → Page 7 ff. Installation Æ → Page 14 ff.

  • Page 3: Table Of Contents

    Dosimag Table of contents Table of contents Safety instructions ....4 Technical data ....31 Designated use .

  • Page 4: Safety Instructions

    • The measuring device complies with the general safety requirements in accordance with EN 61010 and the EMC requirements of EN 61326/A1. For Canada, the Dosimag has been inspected and approved both to the safety requirements as per CSA-C22.2 No. 142-M1987 and to CAN/CSA-C22.2 No. 1010.1-92.

  • Page 5: Notes On Safety Conventions And Icons

    Dosimag Safety instructions Note! You will find a "Declaration of contamination" form at the back of these Operating Instructions. Warning! • Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic.

  • Page 6: Identification

    Identification Dosimag Identification Device designation The "Dosimag" flow measuring system is a compact measuring device and is supplied as a mechanical unit. 2.1.1 Nameplate DOSIMAG 5BH08-XXXXXXXXXXXX IP67 / NEMA/Type 4X Order Code: 12345678901 Ser.No.: Pat. US 6,658,720 TAG No.: Pat. US 6,595,069 24VDC nominal (20...30VDC)

  • Page 7: Installation

    Dosimag Installation Installation Incoming acceptance, transport, storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 8: Installation Conditions

    ✘ ✔ a0003768 Fig. 2: Installation near valves 1 = Dosimag 2 = Filler valve 3 = Container 3.2.3 Orientation An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube.
  • Page 9 Horizontal orientation The measuring electrode plane should be horizontal. This prevents brief insulation of the two electrodes by entrained air bubbles. a0003829 Fig. 4: Horizontal installation with Dosimag Measuring electrodes for signal acquisition Measuring tube liner " Caution! In the event of extreme heating (e.g. for CIP or SIP cleaning processes), we recommend you install the measuring device in such a way that the transmitter part is pointing downwards.
  • Page 10 Installation Dosimag 3.2.5 Vibrations Secure and fix the piping if vibration is severe. Information on the permitted resistance to vibration and shock can be found on Page 33. a0003831 Fig. 7: Measures to prevent vibration of the measuring device 3.2.6...
  • Page 11 [mbar] 8 m/s 7 m/s 6 m/s 5 m/s 4 m/s max. 8° 3 m/s 2 m/s 1 m/s d / D a0003832 Fig. 8: Pressure loss due to adapters (for pressure losses in US units, please contact Endress+Hauser). Endress+Hauser...
  • Page 12 • v > 2 m/s (6.56 ft/s): for fluids producing buildup such as liquids containing oil and sugar Note! Flow velocity can be increased, if necessary, by reducing the nominal diameter of the sensor . Flow rate characteristic values - Dosimag (SI units) Nominal diameter Recommended flow rate...

  • Page 13: Pre-Installation And Post-Installation Check

    Dosimag Installation Pre-installation and post-installation check Perform the following checks before installing the measuring device in the pipe: Device condition and specifications Notes Is the device damaged (visual inspection)? Does the device correspond to specifications at the measuring point, including Page 31 ff.

  • Page 14: Wiring

    Wiring Dosimag Wiring Connecting the measuring unit Warning! • The measuring device may only be connected to SELV, PELV or CLASS 2 circuits. This applies to both the power supply and the outputs. • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply.
  • Page 15 Dosimag Wiring Connection with an 8-pole → 8-pole adapter 4.1.2 (power supply, pulse output, status output) → The device is electrically connected (via an 8-pole 8-pole adapter) with the aid of a Lumberg connector (type RSE8, M12x1). RSE8 a0003834 Connection with an 8-pole → 8-pole adapter Fig.
  • Page 16 Wiring Dosimag Connection with an 8-pole → 5-pole adapter 4.1.3 (power supply, pulse output, status output) → The device is electrically connected (via an 8-pole 5-pole adapter) with the aid of a Lumberg connector (type RSE5, M12x1). RSE5 a0004804 Connection with an 8-pole → 5-pole adapter Fig.
  • Page 17 Dosimag Wiring Connection with an 8-pole → 4-pole adapter 4.1.4 (power supply, pulse output) → The device is electrically connected (via an 8-pole 4-pole adapter) with the aid of a Lumberg connector (type RSE8, M12x1). RSE4 a0003836 Connection with an 8-pole → 4-pole adapter Fig.

  • Page 18: Potential Equalization

    Ground connection The ground connection is established via a cable lug. a0003838 Fig. 16: Dosimag ground connection 4.1.6 Cable specifications Use connecting cables with a cross-section of at least 0.25 mm² (0.0004 in²) (e.g. AWG23). The temperature specification of the cable must be at least 20 °C (68 °F) higher than the maximum ambient temperature in the application.

  • Page 19: Pre-Connection And Post-Connection Check

    Dosimag Wiring Pre-connection and post-connection check Perform the following checks before completing electrical installation of the measuring device: Device condition and specifications Notes Is the device damaged (visual inspection)? Is the transmitter installed and are the fixing screws firmly tightened?

  • Page 20: Operation

    5.1.1 Customized configuration with the ToF Tool - Fieldtool Package The Dosimag is operated via the "Fieldtool" operating program. Fieldtool is a universal service and configuration software package from Endress+Hauser. Connection is by means of the service adapter with an FXA193 service interface.

  • Page 21: Structure Of The Function Matrix

    Where to obtain device descriptions: www.tof-fieldtool.endress.com (→ Download → Software → Device driver) ToF-Tool - FieldTool Package CD-ROM (Endress+Hauser order number 50097200) Structure of the function matrix More detailed information on the structure of the function matrix is provided on Page 39.

  • Page 22: Commissioning

    6.3.1 HistoROM/M-DAT The M-DAT is a replaceable memory in which all the characteristics of the Dosimag are saved, e.g. nominal diameter, serial number, calibration factor, zero point, pulse value, pulse width. Endress+Hauser...

  • Page 23: Maintenance

    Dosimag Maintenance Maintenance No special maintenance work is required. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. Seals The seals should be replaced periodically. The intervals between replacing the seals depends on the frequency of the cleaning cycles and on the fluid and cleaning temperatures.

  • Page 24: Troubleshooting

    Dosimag Troubleshooting Troubleshooting instructions Fault conditions that arise during operation are identified by Dosimag and signaled and output in different ways: • Via the status output → Page 27 • Via error messages in the "FieldTool" operating program → Page 25 ff.

  • Page 25: System Error Messages (Fieldtool)

    In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. The procedures on → Page 4 must be carried out before you return the device to Endress+Hauser. Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted form at the back of these Operating Instructions.

  • Page 26: Process Error Messages (Fieldtool)

    Returning devices to Endress+Hauser The procedures on Page 4 must be carried out before you return a flowmeter requiring repair or calibration to Endress+Hauser. Always enclose a duly completed "Declaration of contamination" form with the flowmeter. You will find a preprinted "Declaration of contamination" form at the back of these Operating Instructions.

  • Page 27: Response Of Outputs To Errors

    Dosimag Troubleshooting Response of outputs to errors Note! The failsafe mode of the pulse output and status output can be configured differently by means of the ToF-Tool / FieldTool Package operating program. (→ Page 20) " Caution! System or process errors defined as "Notice messages" have no effect whatsoever on the pulse output.

  • Page 28: Accessories/Spare Parts

    Troubleshooting Dosimag Accessories/spare parts Various accessories and spare parts, which can be ordered separately from Endress+Hauser, are available for the transmitter and sensor. The Endress+Hauser service organization can provide detailed information on the specific order codes on request. Accessories Description...

  • Page 29: Installing And Removing The Electronics

    Use a workplace with a grounded working surface purposely built for electrostatically sensitive devices! " Caution! Use only original Endress+Hauser parts. When the electronics are replaced, the complete transmitter (housing, electronics module and seal) is changed. Switch off power supply.

  • Page 30: Software History

    Troubleshooting Dosimag Software history Date Software version Changes to software Operating Instructions 01.05.2006 2.02.00 New functionality: 71026629/05.06 – Automatic pulse width – On-value and off-value status output 15.07.2005 2.01.00 Additional "symmetry" option for pulse 50107137/10.05 output 01.12.2003 1.00.00 – Original software –...

  • Page 31: Technical Data

    Dosimag Technical data Technical data Technical data at a glance 9.1.1 Application The measuring device is used to measure the flow rate of liquids in closed piping systems. A minimum conductivity of 5 S/cm is required for measuring; the minimum conductivity required in the case of demineralized water is 20 S/cm.
  • Page 32 Supply voltage 24 VDC nominal voltage (20 to 30 VDC), PELV or SELV When installing the Dosimag based on the CAN/CSA-C22.2 No. 1010.1-92 safety standard for Canada, the power must be supplied via a SELV power supply with maximum 30 VDC.
  • Page 33 Dosimag Technical data 9.1.7 Operating conditions: Installation Installation instructions See Page 8 ff. • Inlet run: typ. ≥ 5 x DN Inlet and outlet runs • Outlet run: typ. ≥ 2 x DN 9.1.8 Operating conditions: Environment Ambient temperature range –20 to +60 °C (–4 to +140 °F) (sensor, transmitter)
  • Page 34 User interface Display elements Dosimag does not have a display or display elements. Remote operation Operation takes place via the ToF Tool - Fieldtool package from Endress+Hauser. This can be used to configure functions and read off measured values. Endress+Hauser...
  • Page 35 Sanitary compatibility EHEDG Seals in conformity with FDA Pressure measuring device All Dosimag devices correspond to Article 3(3) of the EC Directive 97/23/EC (Pressure Equipment approval Directive) and have been designed and manufactured according to good engineering practice. CE mark The measuring system is in conformity with the statutory requirements of the EC Directives.

  • Page 36: Dimensions

    Technical data Dosimag Dimensions 9.2.1 Housing dimensions 33.4 (1.31) 100 (3.94) 12 (0.47) M6x4 80 (3.15) 86 (3.39) 42 (1.65) 133 (5.24) mm (inch) a0003864 Fig. 20: Dosimag dimensions Endress+Hauser...
  • Page 37 Dosimag Technical data 9.2.2 Measuring tube dimensions a0004874 inch (inch) (inch) (inch) (inch) 5/32 (1.73) (3.54) (0.35) (0.18) 5/16 – (3.54) (0.35) (0.35) 1/2* (0.79) (3.54) (0.63) (0.47) – (3.54) (0.63) (0.63) Fitting length depends on process connections * = Conical version 9.2.3...
  • Page 38 Technical data Dosimag Weld nipple ODT/SMS Sensor Suits pipe H x B 1.4404 / 316L OD/SMS **H**-V*********** (inch) (inch) (inch) (inch) (inch) 4 (0.16) 12.7 x 1.65 12,7 16,1 60 x 42 8 (0.31) (0.35) (0.50) (0.63) (2.36 x 1.65) 15 (0.59)

  • Page 39: Appendix - Function Description

    Appendix – function description This Appendix provides you with a detailed description of, and information on, the individual device functions of Dosimag. All the device functions can be selected and configured via the "FieldTool" operating program from Endress+Hauser (→ Page 20).

  • Page 40: Function Group Measured Values

    Such parameters normally cannot be altered and are thus protected. Please contact your Endress+Hauser representative if you have any questions. Note! • The transmitter continues to measure while data entry is in progress, i.e. the current measured values are output via the signal outputs in the normal way.

  • Page 41: Function Group System Units

    Dosimag Appendix – function description 10.3 Function group SYSTEM UNITS Function description Function group SYSTEM UNITS UNIT OF VOLUME Use this function to select the unit for displaying the volume flow. FLOW The unit you select here is valid for: •...

  • Page 42: Function Group Pulse Output

    Appendix – function description Dosimag 10.4 Function group PULSE OUTPUT Function description Function group PULSE OUTPUT PULSE VALUE Use this function to define the flow at which a pulse is triggered. These pulses can be totaled by an external totalizer, and the total flow quantity since measuring started can be registered in this way.
  • Page 43 Dosimag Appendix – function description Function description Function group PULSE OUTPUT MEASURING MODE Use this function to define the measuring mode for the pulse output. Options: STANDARD Only positive flow values are totaled. "Negative" values are not taken into account.
  • Page 44 Appendix – function description Dosimag Function description Function group PULSE OUTPUT OUTPUT SIGNAL Example for PASSIVE-POSITIVE option: continued Output configuration with an external pull-down resistor. At the quiescent state (at zero flow), a positive voltage level is measured via the pull- down resistor.
  • Page 45 Dosimag Appendix – function description Function description Function group PULSE OUTPUT OUTPUT SIGNAL Example for AUTO. PULSEWIDTH option: continued Output configuration with an external pull-down resistor. In the quiescent state (at zero flow), the output signal level at the connections is 0 Volt.

  • Page 46: Function Group Status Output

    Appendix – function description Dosimag 10.5 Function group STATUS OUTPUT Function description Function group STATUS OUTPUT ASSIGN STATUS Use this function to assign a switching function to the status output. Options: NON CONDUCTIVE (transistor not conductive) CONDUCTIVE (transistor conductive) FAULT MESSAGE FAULT MESSAGE or NOTICE MESSAGE LIMIT VOL.
  • Page 47 Dosimag Appendix – function description 10.5.1 Switching response of the status output Status Open emitter behavior Function System OK not conductive System or process error: not conductive NOT CONDUCTIVE Notice message (SN or PN) System or process error: not conductive...

  • Page 48: Function Group Communication

    Appendix – function description Dosimag 10.6 Function group COMMUNICATION Function description Function group COMMUNICATION TAG NAME Use this function to assign a tag name to the measuring device. User input: Max. 8-character text, permissible: A-Z, 0-9, +, –, punctuation marks Factory setting: "_ _ _ _ _ _ _ _"...
  • Page 49 Dosimag Appendix – function description Function description Function group PROCESS PARAMETER PRESSURE SHOCK Severe liquid movement can occur briefly in the pipeline when a valve is closed. This is SUPPRESSION recorded by the measuring system. For this reason, the device is equipped with pressure shock suppression (= time-based signal suppression) which can eliminate "faults"...

  • Page 50: Function Group System Parameter

    Appendix – function description Dosimag 10.8 Function group SYSTEM PARAMETER Function description Function group SYSTEM PARAMETER INSTALLATION Use this function to reverse the sign of the measured variable, if necessary. DIRECTION SENSOR Note! Ascertain the actual direction of fluid flow with reference to the direction indicated by the arrow on the sensor nameplate.

  • Page 51: Function Group Sensor Parameter

    Dosimag Appendix – function description 10.9 Function group SENSOR PARAMETER Function description Function group SENSOR PARAMETER All sensor data, including calibration factor, zero point, nominal diameter, etc. are set at the factory. All the sensor's parameter settings are saved on the M-DAT memory chip.

  • Page 52: 10.10 Function Group Supervision

    Appendix – function description Dosimag 10.10 Function group SUPERVISION Function description Function group SUPERVISION ACTUAL SYSTEM Use this function to display the current system status. CONDITION Display: "SYSTEM OK" or the fault/notice message with the highest priority. ALARM DELAY Use this function to define a time span for which the criteria for an error have to be satisfied without interruption before an error or notice message is generated.

  • Page 53: 10.11 Function Group Simulation

    Dosimag Appendix – function description 10.11 Function group SIMULATION Function description Function group SIMULATION SIMULATION Use this function to set all outputs to their defined flow-response modes, in order to MEASURAND check whether they respond correctly. During this time, the words "SIMULATION MEASURAND"...

  • Page 54: Index

    Dosimag Index Index Electronics (installing/removing)....29 Error types (system and process errors) ....24 Accessories.
  • Page 55 Dosimag Index MEASURED VALUES (function group) ....40 Process errors (without message) ....26 Measured variable .
  • Page 56 Dosimag Index UNIT OF VOLUME......41 UNIT OF VOLUME FLOW ......41 VALUE SIM.
  • Page 57 Dosimag Index Endress+Hauser...
  • Page 58 Index Dosimag Endress+Hauser...
  • Page 59 Declaration of Contamination Erklärung zur Kontamination Because of legal regulations and for the safety of our employees and operating equipment, we need the "declaration of contamination", with your signature, before your order can be handled. Please make absolutely sure to include it with the shipping documents, or - even better - attach it to the outside of the packaging.
  • Page 60 www.endress.com/worldwide BA098D/06/en/05.06 71026629 FM+SGML6.0 ProMoDo...

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