Endress+Hauser dosimass Operating Instructions Manual
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Endress+Hauser dosimass Operating Instructions Manual

Endress+Hauser dosimass Operating Instructions Manual

Coriolis mass flow measuring system
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Download this manual See also: Technical Information, Operating Instructions Manual
BA 097D/06/en/12.03
50106488
valid as of software version
Version 1.00.XX
dosimass
Coriolis mass flow measuring
system
For filling applications
Operating Instructions

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Summary of Contents for Endress+Hauser dosimass

  • Page 1 BA 097D/06/en/12.03 50106488 valid as of software version Coriolis mass flow measuring Version 1.00.XX system For filling applications Operating Instructions...
  • Page 2 Dosimass Dosimass brief operating instructions You can commission your device quickly and easily with the following brief operating instructions: Safety instructions Page 5 ff. ▼ Installation Page 8 ff. ▼ Wiring Page 13 ff. ▼ Operation Page 17 ff. ▼...

  • Page 3: Table Of Contents

    Commissioning ....20 10.2.3 Dosimass dimensions : Function check ..... . . 20 DIN 11864-1 Form A (threaded joint) .
  • Page 4 Dosimass Endress+Hauser Appendix - Function description . . 46 11.1 Function group "MEASURING VALUES" ..46 11.2 Function group "SYSTEM UNITS" ..47 11.3 Function group "PULSE OUTPUT" ..49 11.4 Function group "STATUS OUTPUT"...

  • Page 5: Safety Instructions

    Strict compliance with the instructions in the Operating Instructions is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However the user is responsible for the choice of fluid wetted materials for their in- process resistance to corrosion.

  • Page 6: Return

    Endress+Hauser: • Always enclose a duly completed “Declaration of contamination” form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC.

  • Page 7: Identification

    Dosimass Identification Identification Device designation The “Dosimass” flow measuring system consists of a compact measuring device and is supplied as a mechanical unit. 2.1.1 Nameplate ENDRESS+HAUSER DOSIMASS Order Code: XXXXX-XXXXXXX IP67 / NEMA/Type4X Ser.No.: 12345678901 TAG No.: ABCDEFGHJKLMNP 24 VDC nominal (20...30VDC) 4.3W...

  • Page 8: Installation

    Installation Dosimass Installation Incoming acceptance, transport, storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 9: Mounting Location

    F06-8BExxxxx-11-00-00-xx-002 Fig. 3: Installation in a down pipe (e.g. for batching applications) Supply tank Sensor Orifice plate, pipe restriction Valve Batching tank Dosimass / DN ∅ Orifice plate, pipe restriction 6 mm 10 mm 14 mm Endress+Hauser...
  • Page 10 Installation Dosimass System pressure It is important to ensure that cavitation does not occur because it would influence the oscillation of the measuring tube. No special measures need to be taken for fluids which have properties similar to water under normal conditions.

  • Page 11: Orientation

    Dosimass orientation Horizontal: The measuring tubes of Dosimass must be horizontal and beside each other. When installation is correct, the transmitter housing is above or below the pipe (View 2, 3). Always avoid having the transmitter housing in a lateral position.

  • Page 12: Heating, Heating Insulation

    Installation Dosimass 3.2.4 Heating, heating insulation Some fluids require suitable measures to avoid loss of heat or heat supply at the sensor. A wide range of materials can be used to provide the required thermal insulation. Heating can be electric, e.g. with electric band heaters, or by means of hot water or steam pipes made of copper.

  • Page 13: Wiring

    Dosimass Wiring Wiring Warning! When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your E+H sales office if you have any questions. Connecting the measuring unit Warning! The device may only be connected to SELV, PELV or CLASS 2 circuits.

  • Page 14: Ground Connection

    Ground connection The ground connection is established via a cable lug. F06-xBxxxxxx-04-xx-xx-xx-001 Fig. 7: Dosimass ground connection 4.1.3 Cable specification Every suitable cable with a temperature specification at least 20 °C higher than the ambient temperature in the application. We recommend you use a cable with a temperature specification of +80 °C.

  • Page 15: Connection Examples

    Dosimass Wiring 4.1.4 Connection examples Eight-pin version F06-8BExxxxx-04-xx-xx-xx-001 Fig. 8: Connection example (eight-pin version) PELV or SELV power supply Housing Four-pin version F06-8BExxxxx-04-xx-xx-xx-000 Fig. 9: Connection example (four-pin version) PELV or SELV power supply Housing Endress+Hauser...

  • Page 16: Potential Equalisation

    Wiring Dosimass Potential equalisation No special measures are necessary for potential equalisation. Note! For devices for the Ex area, see the notes in the Ex-specific supplement to these Operating Instructions. Degree of protection The devices fulfil all the requirements for IP 67.

  • Page 17: Operation

    Operation Operation FieldTool operating program The Dosimass flow measuring device is operated via the “FieldTool” operating program. FieldTool is a universal service and configuration software package from Endress+Hauser. Connection is by means of the PROline service interface (service connector) with a Commubox FXA 193.

  • Page 18: Structure Of The Function Matrix

    Operation Dosimass Structure of the function matrix Function group Function MEASURING MASS FLOW VOLUME FLOW DENSITY TEMPERATURE VALUES (Page 46) (Page 46) (Page 46) (Page 46) (Page 46) SYSTEM UNITS UNIT MASS FLOW UNIT MASS UNIT VOL. FLOW UNIT VOLUME...

  • Page 19: General Notes

    Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy. Such parameters normally may not be altered and are thus protected. Please contact Endress+Hauser if you have any questions. Endress+Hauser...

  • Page 20: Commissioning

    If start-up fails, an error message indicating the cause is displayed in the FieldTool operating program. Zero point adjustment All Dosimass measuring devices are calibrated with state-of-the-art technology. The zero point obtained in this way is printed on the nameplate. Calibration takes place under reference operating conditions (→ Page 35). Consequently, zero point...

  • Page 21: Preconditions For A Zero Point Adjustment

    Dosimass Commissioning 6.3.1 Preconditions for a zero point adjustment Note the following before you perform a zero point adjustment: • A zero point adjustment can be performed only with fluids that contain no gas or solid contents. • A zero point adjustment is performed with the measuring tubes completely filled and at zero flow (v = 0 m/s).

  • Page 22: Maintenance

    Maintenance Dosimass Maintenance No special maintenance work is required. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. Seals The seals should be replaced periodically especially if moulded seals are used (aseptic version)! The period between changes depends on the frequency of the cleaning cycles and the fluid and cleaning temperature.

  • Page 23: Accessories/Spare Parts

    Accessories/spare parts Accessories/spare parts Various accessories and spare parts, which can be ordered separately from Endress+Hauser, are available for the transmitter and sensor. Detailed information on the order code in question can be obtained from your E+H service organisation. Accessories...

  • Page 24: Trouble-Shooting

    Dosimass Trouble-shooting Trouble-shooting instructions Fault conditions that arise during operation are immediately identified by Dosimass and signalled and output in different ways: • Via a light-emitting diode (LED) on the electronics (→ Page 25) • Via the status output (→ Page 30) •...

  • Page 25: Fault Diagnosis Via The Light Emitting Diode (Led)

    This kind of fault diagnosis is not possible in Ex-areas since the electronics compartment can only be opened if no voltage is being supplied to the device. F06-8BExxxxx-16-xx-xx-xx-000 Fig. 11: Fault diagnosis with Dosimass using light emitting diode (LED) Status of light-emitting diode (LED) Status of measuring system LED lights up green...

  • Page 26: System Error Messages (Fieldtool)

    In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. The procedures on Page 6 must be carried out before you return the device to Endress+Hauser. Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted form at the back of this manual.
  • Page 27 Dosimass Trouble-shooting Type No./error message Cause Remedy / spare part # 380 The measuring tube oscillation Contact your E+H service UPPER frequency is above the permitted organisation. FREQUENCY-LIMIT range. Causes: – Damaged measuring tube – Sensor defective or damaged # 381...

  • Page 28: Process Error Messages (Fieldtool)

    Trouble-shooting Dosimass Process error messages (FieldTool) Type No./error message Cause Remedy / spare part P = Process error F = Fault message (with an impact on the pulse output) N = Notice (without an impact on the pulse output) Process error - fault messages (LED = red, flashes quickly)

  • Page 29: Process Errors Without Message

    Returning devices to E+H The procedures on Page 6 must be carried out before you return a flowmeter requiring repair or calibration to Endress+Hauser. Always enclose a duly completed “Declaration of contamination” form with the flowmeter. You will find a preprinted “Declaration of contamination”...

  • Page 30: Response Of Outputs To Errors

    Trouble-shooting Dosimass Response of outputs to errors Failsafe mode of pulse and status output Output Failsafe mode Pulse output Note! The failsafe mode of the pulse output can be configured differently with the aid of the FieldTool operating program (→ Page 50): FALLBACK VALUE Signal output →...

  • Page 31: Installing/Removing The Electronics

    – Plug for power supply and signal outputs (6) Loosen Phillips screws (7) and remove Electronics module (8). Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser parts. F06-8BExxxxx-03-06-06-xx-000 Fig. 12: Installing and removing the electronics Hexagonal-headed bolt (AF 10)

  • Page 32: Replacing The Device Fuse

    Remove the electronics module (→ Page 31). Replace the fuse (1) with a pincers. Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser parts. E+H FLOWTEC AG 321642-0200 A F06-8BExxxxx-03-xx-06-xx-001 Fig. 13: Replacing the device fuse on the electronics.

  • Page 33: Technical Data

    Dosimass Technical data Technical data 10.1 Technical data at a glance 10.1.1 Application The measuring device is for measuring the mass flow and volume flow of liquids in sealed piping systems. Fluids with widely differing properties can be measured, for example: •...

  • Page 34: Output

    Technical data Dosimass 10.1.4 Output Output signal Pulse output: Passive, max. 30VDC/250mA, pulse value and pulse polarity can be selected, pulse width adjustable (0.05 ms ... 1 s). Note! The device may only be connected to SELV, PELV or CLASS 2 circuits.

  • Page 35: Performance Characteristics

    [kg/h] [kg/h] 2000 0.20 6500 0.65 18000 Calculation example: Give that: Dosimass DN 15, flow = 1300 kg/h, measured error: ±0.3% ± [(zero point stability / measured value) x 100]% o.r. Measured error → ± ± ´ ± 1300 Repeatability...

  • Page 36: Operating Conditions: Installation

    Technical data Dosimass 10.1.7 Operating conditions: Installation Installation instructions Page 8 ff. Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs. System pressure Page 10 10.1.8 Operating conditions: Environment Ambient temperature -20...+60 °C (sensor, transmitter) range Install the device at a shady location.

  • Page 37: Operating Conditions: Process

    Dosimass Technical data 10.1.9 Operating conditions: Process Medium temperature Sensor: • -40...+125 °C range Seals: • No internal seals Medium pressure range Max. 100bar, depending on process connection Limiting flow See information on Page 33, ("Measuring range") Select nominal diameter by optimising between required flow range and permissible pressure loss.
  • Page 38 Technical data Dosimass Pressure loss Pressure loss depends on the fluid properties and on its flow rate. The following formulas can be used to approximately calculate the pressure loss: & × Reynolds number × p u × r × Re ≥ 2300 &...

  • Page 39: 10.1.10 Mechanical Construction

    10.1.11 User interface Display elements Dosimass does not have a display or display elements. Remote operation Operation takes place via the "FieldTool" configuration and service program from Endress+Hauser. This can be used to configure functions and read off measured values. Endress+Hauser...

  • Page 40: 10.1.12 Certificates And Approvals

    Sanitary compatibility 3A approval Pressure measuring All Dosimass devices correspond to Article 3(3) of the EC Directive 97/23/EC (Pressure device approval Equipment Directive) and have been designed and manufactured according to good engineering practice.

  • Page 41: Dimensions

    Dosimass Technical data 10.2 Dimensions 10.2.1 Dosimass dimensions: Tri-Clamp connections +1.5 –2.0 F06-8BExxxxx-06-00-xx-xx-003 Fig. 15: Dosimass dimensions: Tri-Clamp connections 1/2" Tri-Clamp: 1.4404/316L Clamp 1/2" 25.0 5.35 1/2" 25.0 8.30 3A version also available (Ra ≤0.8 µm/150 grit) 3/4" Tri-Clamp: 1.4404/316L Clamp 3/4"...

  • Page 42: Dosimass Dimensions: Din 11851 Connections (Sanitary Connection)

    10.2.2 Dosimass dimensions: DIN 11851 connections (sanitary connection) +1.5 –2.0 F06-8BExxxxx-06-00-xx-xx-001 Fig. 16: Dosimass dimensions : DIN 11851 connections (sanitary connection) Sanitary connection DIN 11851: 1.4404/316L Rd 34 x 1/8" 5.35 Rd 34 x 1/8" 8.30 Rd 52 x 1/6"...

  • Page 43: Dosimass Dimensions : Din 11864-1 Form A (Threaded Joint)

    Dosimass dimensions : DIN 11864-1 Form A (threaded joint) +1.5 –2.0 F06-8BExxxxx-06-00-xx-xx-004 Fig. 17: Dosimass dimensions: DIN 11864-1 Form A (threaded joint) Threaded joint DIN 11864-1 Form A: 1.4404/316L Rd 28 x 1/8" 5.35 Rd 34 x 1/8" 8.30 Rd 52 x 1/6"...

  • Page 44: Dosimass Dimensions : Iso 2853 Connections (Threaded Joint)

    Technical data Dosimass 10.2.4 Dosimass dimensions : ISO 2853 connections (threaded joint) +1.5 –2.0 F06-8BExxxxx-06-00-xx-xx-006 Fig. 18: Dosimass dimensions: ISO 2853 connections (threaded joint) Threaded joint ISO 2853: 1.4404/316L 37.13 22.6 5.35 37.13 22.6 8.30 37.13 22.6 12.00 Max. thread diameter to ISO 2853 Annex A, 3A version also available (Ra ≤0.8 µm/150 grit)

  • Page 45: Dosimass Dimensions: Sms 1145 Connections (Sanitary Connection)

    Technical data 10.2.5 Dosimass dimensions: SMS 1145 connections (sanitary connection) +1.5 –2.0 F06-8BExxxxx-06-00-xx-xx-002 Fig. 19: Dosimass dimensions : SMS 1145 connections (sanitary connection) Sanitary connection SMS 1145: 1.4404/316L Rd 40 x 1/6" 22.5 5.35 Rd 40 x 1/6" 22.5 8.30 Rd 40 x 1/6"...

  • Page 46: Appendix - Function Description

    Appendix - Function description This Appendix provides you with a detailed description of, and information on, the individual device functions of Dosimass. All the device functions can be selected and configured via the "FieldTool" configuration program from Endress+Hauser Page 17.

  • Page 47: Function Group "System Units

    Dosimass Appendix - Function description 11.2 Function group "SYSTEM UNITS" Function description Function group "SYSTEM UNITS" UNIT MASS FLOW Use this function to select the unit for displaying the mass flow (mass/time). Options: Metric: gram → g/s; g/min; g/h; g/day kilogram →...
  • Page 48 Appendix - Function description Dosimass Function description Function group "SYSTEM UNITS" UNIT VOLUME Use this function to select the unit for the volume. Options: Metric → cm ; µl; ml; l; hl; Ml ; dm US → cc; af; ft ;...

  • Page 49: Function Group "Pulse Output

    Dosimass Appendix - Function description 11.3 Function group "PULSE OUTPUT" Function description Function group "PULSE OUTPUT" ASSIGN PULSE Use this function to assign a measured variable to the pulse output. Options: MASS FLOW VOLUME FLOW Factory setting: MASS FLOW PULSE VALUE Use this function to define the flow at which a pulse is triggered.
  • Page 50 Appendix - Function description Dosimass Function description Function group "PULSE OUTPUT" OUTPUT SIGNAL Use this function to configure the output in such a way that it for example matches an external totalizer. According to the application, the direction of the pulses can be selected here.

  • Page 51: Function Group "Status Output

    Dosimass Appendix - Function description 11.4 Function group "STATUS OUTPUT" Function description Function group "STATUS OUTPUT" ASSIGN STATUS Use this function to assign a switching function to the status output. Options: NON CONDUCTIVE CONDUCTIVE FAULT MESSAGE FAULT & NOTICE Factory setting:...

  • Page 52: Function Group "Process Parameter

    Appendix - Function description Dosimass 11.6 Function group "PROCESS PARAMETER" Function description Function group "PROCESS PARAMETER" ASSIGN LOW-FLOW Use this function to assign the measured variable for the low flow cutoff. CUTOFF Options: MASS FLOW VOLUME FLOW Factory setting: MASS FLOW ON VALUE LOW- For entering the on-value for low flow cutoff.
  • Page 53 Dosimass Appendix - Function description Function description Function group "PROCESS PARAMETER" PRESSURE SHOCK Severe liquid movement can occur briefly in the pipeline when a valve is SUPPRESSION closed. This is recorded by the measuring system. For this reason, the device is equipped with pressure shock suppression (= time-based signal suppression) which can eliminate "faults"...
  • Page 54 Appendix - Function description Dosimass Function description Function group "PROCESS PARAMETER" EPD RESPONSE TIME Use this function to enter the time span for which the criteria for an "empty" pipe have to be satisfied without interruption before a notice message or fault message is generated.

  • Page 55: Function Group "System Parameter

    Dosimass Appendix - Function description 11.7 Function group "SYSTEM PARAMETER" Function description Function group "SYSTEM PARAMETER" INSTALLATION Use this function to reverse the sign of the measured variable, if necessary. DIRECTION SENSOR Note! Ascertain the actual direction of fluid flow with reference to the direction indicated by the arrow on the sensor nameplate.

  • Page 56: Function Group "Sensor Parameter

    Appendix - Function description Dosimass 11.8 Function group "SENSOR PARAMETER" Function description Function group "SENSOR PARAMETER" All sensor data, including calibration factor, zero point, nominal diameter, etc. are set at the factory. All the sensor's parameter settings are saved on the DAT memory chip.

  • Page 57: Function Group "Supervision

    Dosimass Appendix - Function description 11.9 Function group "SUPERVISION" Function description Function group "SUPERVISION" ACTUAL SYSTEM Use this function to display the current system status. CONDITION Display: "SYSTEM OK"or the fault/notice message with the highest priority. PREVIOUS SYSTEM Use this function to display the 16 most recent fault and notice messages.

  • Page 58: 11.10 Function Group "Simulation

    Appendix - Function description Dosimass 11.10 Function group "SIMULATION" Function description Function group "SIMULATION" SIMULATION Use this function to simulate a measured variable to check that the pulse MEASURAND output behaves correctly, for example. During this time, the words "SIMULATION MEASURAND" appear in the operating program.

  • Page 59: Index

    Dosimass Endress+Hauser Index Potential equalisation ..... . 16 Wiring diagram ......13 Accessories .
  • Page 60 Dosimass Endress+Hauser Max. measured error ......35 MAX. TEMPERATURE MEAS....56 Reference operating conditions.
  • Page 61 Dosimass Endress+Hauser Weight ........39...
  • Page 62 Dosimass Endress+Hauser Endress+Hauser...
  • Page 63 Please note that the issuance of a Return Authorization number does not automatically mean that credit will be issued, or that the return is covered by our warranty. An Endress+Hauser associate will contact you regarding the disposition of your returned equipment.
  • Page 64 Poland – Wroclaw Costa Rica – San Jose ❑ Sakura Endress Co. Ltd. ❑ Endress+Hauser Polska Sp. z o.o. Tel. (01) 88 05 60, Fax (01) 88 05 63 35 Euro-Tec S.A. Tel. (0422) 54 06 11, Fax (0422) 55 02 75 Tel.

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