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Endress+Hauser Dosimag Operating Instructions Manual

Electromagnetic flowmeter
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BA00098D/06/EN/13.14
71255167
Valid as of version
03.00.zz (Device firmware)
Products
Operating Instructions
Dosimag
Electromagnetic flowmeter
Solutions
Services

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Summary of Contents for Endress+Hauser Dosimag

  • Page 1 Products Solutions Services BA00098D/06/EN/13.14 71255167 Valid as of version 03.00.zz (Device firmware) Operating Instructions Dosimag Electromagnetic flowmeter...
  • Page 2 • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser Sales Center will supply you with current information and updates to these Instructions. Endress+Hauser...

  • Page 3: Table Of Contents

    Dosimag Table of contents Table of contents Document information ....5 Electrical connection ....22 Document function .
  • Page 4 11.2 Measuring and test equipment ... . 45 11.3 Endress+Hauser services ....45 Repair ......46 12.1 General notes .

  • Page 5: Document Information

    Dosimag Document information Document information Document function These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

  • Page 6: Symbols For Certain Types Of Information

    • The W@M Device Viewer : Enter the serial number from the nameplate (www.endress.com/deviceviewer) • The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate. For a detailed list of the individual documents along with the documentation code...

  • Page 7: Standard Documentation

    Registered trademark of the Microsoft Corporation, Redmond, Washington, USA VITON ® Registered trademark of DuPont Performance Elastomers L.L.C., Wilmington, USA TRI-CLAMP ® Registered trademark of Ladish & Co., Inc., Kenosha, USA Applicator ® , DeviceCare ® , FieldCare ® Registered or registration-pending trademarks of the Endress+Hauser Group Endress+Hauser...

  • Page 8: Basic Safety Instructions

    Verification for borderline cases: ‣ For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.

  • Page 9: Workplace Safety

    It meets general safety standards and legal requirements. It also complies with the EC directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.

  • Page 10: Incoming Acceptance And Product

    • If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center. • Depending on the device version, the CD-ROM might not be part of the delivery! In such cases, the technical documentation is available via the Internet or via the Endress+Hauser Operations App, see the "Product identification"...

  • Page 11: Sensor Nameplate

    "Supplementary device-dependent documentation" (→  7) • The W@M Device Viewer: Enter the serial number from the nameplate (www.endress.com/deviceviewer) • The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate. 3.2.1...

  • Page 12: Symbols On Measuring Device

    Incoming acceptance and product identification Dosimag 3.2.2 Symbols on measuring device Symbol Meaning WARNING!  This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury. Reference to documentation Refers to the corresponding device documentation.

  • Page 13: Storage And Transport

    Dosimag Storage and transport Storage and transport Storage conditions Observe the following notes for storage: • Store in the original packaging to ensure protection from shock. • Do not remove protective covers or protective caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.

  • Page 14: Measuring Devices With Lifting Lugs

    Storage and transport Dosimag 4.2.2 Measuring devices with lifting lugs CAUTION Special transportation instructions for devices with lifting lugs ‣ Only use the lifting lugs fitted on the device or flanges to transport the device. ‣ The device must always be secured at two lifting lugs at least.

  • Page 15: Installation

    Dosimag Installation Installation Installation conditions 5.1.1 Mounting position Mounting location A0023343 Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the next pipe elbow: h ≥ 2 × DN To prevent measuring errors arising from accumulation of gas bubbles in the measuring tube, avoid the following mounting locations in the pipe: •...
  • Page 16 Installation Dosimag A0017063 Orientation The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping). An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube.

  • Page 17: Requirements From Environment And Process

    Dosimag Installation In the event of extreme heating (e.g. for CIP or SIP cleaning processes), we recommend you install the measuring device in such a way that the transmitter part is pointing downwards. This reduces the risk of the electronic components overheating.
  • Page 18 Installation Dosimag US units °F [212 °F] [275 °F] [392 °F] [572 °F] [842 °F] Ambient temperature T Maximum medium temperature T The minimum medium temperature is –20 °C (–4 °F). The minimum ambient temperature is –40 °C (–40 °F).

  • Page 19: Mounting The Measuring Device

    Dosimag Installation The nomogram only applies to liquids with a viscosity similar to that of water. 1. Calculate the ratio of the diameters d/D. 2. From the nomogram read off the pressure loss as a function of flow velocity (downstream from the reduction) and the d/D ratio.

  • Page 20: Cleaning With Pigs

    Installation Dosimag 4. Reinstall the sensor in the pipe, and in doing so make sure that the seal is clean and in the right position. • If thin-walled pipes carrying food are welded correctly, the seal is not damaged by the heat even when mounted.

  • Page 21: Post-Installation Check

    Dosimag Installation Flow characteristic values in US units Recommended Nominal diameter Factory settings flow Low flow cut off Maximum full scale value Pulse value (v ~ 0.13 ft/s) [in] [gal/s] [oz fl] [oz fl/s] ⁵⁄₃₂ 0.035 0.0002 0.02 ⁵⁄₁₆ 0.13 0.001...

  • Page 22: Electrical Connection

    Electrical connection Dosimag Electrical connection Connection conditions WARNING Risk of electric shock. ‣ Have electrical connection work carried out by correspondingly trained specialists only. ‣ Observe applicable federal/national installation codes and regulations. ‣ Comply with local workplace safety regulations. ‣...

  • Page 23: Pin And Socket Assignment

    Dosimag Electrical connection 6.2.1 Pin and socket assignment Pulse/frequency/status output (option 3) A0023685  7 Connection (option 3) Option 3: Pulse/frequency/status output Assignment RSE8 M12 × 1 L+ Supply voltage: 24 V nominal voltage (20 to 30 V ), 4.5 W...
  • Page 24 Electrical connection Dosimag Connection option 3 A0023237  8 8-pin device connection Socket, input Connector, input Supply voltage + Service interface Service interface Supply voltage – (+) pulse/frequency/status output (–) pulse/frequency/status output (–) pulse/frequency/status output Service interface PELV or SELV power supply...

  • Page 25: Cable Specifications

    Dosimag Electrical connection A0003838  9 Ground connection 6.2.3 Cable specifications Use connecting cables with a cross-section of at least 0.25 mm (0.0004 in ) (e.g. AWG23). The temperature specification of the cable must be at least 20 °C (68 °F) higher than the maximum ambient temperature in the application.

  • Page 26: Operation Options

    • DVD (contact Endress+Hauser) To ensure the correct operation of the DeviceCare and FieldCare programs, the computer running the programs must meet certain minimum requirements with regard to hardware and software. The minimum requirements are listed on the Endress+Hauser website www.endress.com. Endress+Hauser...

  • Page 27: Commissioning

    Dosimag Commissioning Commissioning Function check Before commissioning the device, make sure that the post-installation and post- connection checks have been performed. • "Post-installation check" checklist (→  21) • "Post-connection check" checklist (→  25) Switching on the measuring device If the post-installation checks have been performed successfully, switch on the supply voltage.

  • Page 28: Defining The Tag Name

    Commissioning Dosimag 8.3.1 Defining the tag name To enable fast identification of the measuring point within the system, you can enter a unique designation using the Device tag parameter and thus change the factory setting. The number of characters displayed depends on the characters used.
  • Page 29 Dosimag Commissioning Pulse/frequency/switch output 1 to 2 Operating mode Channel 2 Assign pulse output Assign frequency output Switch output function Assign diagnostic behavior Assign limit Assign flow direction check Assign status Value per pulse Pulse width Failure mode Minimum frequency value...
  • Page 30 Commissioning Dosimag Parameter overview with brief description Parameter Description Selection / User entry Factory setting Operating mode Define the output as a pulse, frequency or • 0 = Off 2 = Pulse switch output. • 2 = Pulse • 3 = Automatic pulse •...

  • Page 31: Low Flow Cut Off

    Dosimag Commissioning 8.3.4 Low flow cut off The Low flow cut off submenu contains parameters that must be configured for the configuration of low flow cut off. Navigation "Setup" menu → Low flow cut off Low flow cut off Assign process variable...

  • Page 32: Sensor Adjustment

    Commissioning Dosimag Navigation "Setup" menu → Advanced setup Parameter overview with brief description Parameter Description User entry Factory setting Enter access code Enter access code to disable write protection 0 to 9 999 of parameters. 8.4.2 Sensor adjustment The Sensor adjustment submenu contains parameters that pertain to the functionality of the sensor.

  • Page 33: Resetting The Measuring Device

    Dosimag Commissioning Parameter overview with brief description Parameter Description Selection Factory setting Assign process variable Select process variable for totalizer. • 0 = Off 1 = Volume flow • 1 = Volume flow Volume unit Select volume unit. Unit choose list 2 = m³...
  • Page 34 Commissioning Dosimag Parameter overview with brief description Parameter Prerequsite Description Selection / User Factory setting entry Assign simulation process variable – Select a process variable for • 0 = Off 0 = Off the simulation process that is • 1 = Volume flow activated.

  • Page 35: Operation

    Dosimag Operation Operation Operation The Operation menu with its submenus contains all the parameters needed for operation. Navigation "Operation" menu Operation (→  35) Access status tooling (→  35) Locking status ‣ Totalizer handling (→  36) ‣ Batching 9.1.1...

  • Page 36: Totalizer Operation

    Operation Dosimag Totalizer operation The Totalizer handling submenu contains all the parameters that are needed for the totalizer. 9.2.1 Control totalizer The Totalizer handling submenu contains all the parameters that are needed for totalizer control. Navigation "Operation" menu → Totalizer handling...

  • Page 37: Diagnostics And Troubleshooting

    Dosimag Diagnostics and troubleshooting Diagnostics and troubleshooting 10.1 General troubleshooting 10.1.1 For access Problem Possible causes Remedy No write access to parameters Write protection enabled Check the locking status(→  35). 10.2 Diagnostics information in DeviceCare and FieldCare 10.2.1 Diagnostic options Any faults detected by the measuring device are displayed on the home page of the operating tool once the connection has been established.

  • Page 38: Calling Up Remedy Information

    Diagnostics and troubleshooting Dosimag 10.2.2 Calling up remedy information Remedy information is provided for every diagnostic event to ensure that problems can be rectified quickly: • On the home page Remedy information is displayed in a separate field below the diagnostics information.
  • Page 39 Dosimag Diagnostics and troubleshooting Diagnostic Short text Remedy instructions Status signal Diagnostic number [from the behavior factory] [from the factory] Main electronic failure Change electronic Alarm Electronic initialization Firmware update active, please Alarm wait! Electronic failure 1. Reset device 2. Contact service...

  • Page 40: Process Errors Without Message

    The fault cannot be rectified or The following options are available for tackling problems of this nature: some other fault not described • Request the services of an Endress+Hauser service technician. above has occurred. Be ready with the following information when requesting the services...

  • Page 41: Pending Diagnostic Events

    Dosimag Diagnostics and troubleshooting 10.5 Pending diagnostic events The Diagnostics menu allows the user to view the current diagnostic event and the previous diagnostic event separately. To call up the measures to rectify a diagnostic event: Via DeviceCare and FieldCare operating tool (→  38) Other pending diagnostic events can be displayed in the Diagnostic list submenu(→...

  • Page 42: Filtering The Event Logbook

    Diagnostics and troubleshooting Dosimag 10.7.2 Filtering the event logbook Using the Filter options parameter, you can define which category of event messages is displayed in the Events list submenu. Navigation path "Diagnostics" menu → Event logbook → Filter options Filter categories •...

  • Page 43: Function Scope Of "Device Reset" Parameter

    Dosimag Diagnostics and troubleshooting 10.8.1 Function scope of "Device reset" parameter Options Description Cancel No action is executed and the user exits the parameter. To delivery settings Every parameter for which a customer-specific default setting was ordered is reset to this customer-specific value. All other parameters are reset to the factory setting.

  • Page 44: 10.10 Firmware History

    "Manufacturer' s information" document. The manufacturer' s information is available: • In the Download Area of the Endress+Hauser Internet site: www.endress.com → Download • Specify the following details: –...

  • Page 45: Maintenance

    Replacement seals (accessory) (→  48) 11.2 Measuring and test equipment Endress+Hauser offers a wide variety of measuring and test equipment, such as W@M or device tests. Your Endress+Hauser Sales Center can provide detailed information on the services. For a list of some of the measuring and test equipment, refer to the "Accessories"...

  • Page 46: Repair

    • Spare parts are grouped into logical kits with the associated Installation Instructions. • Repairs are carried out by Endress+Hauser Service or by correspondingly trained customers. • Certified devices can be converted into other certified devices by Endress+Hauser Service or at the factory only. Notes for repair and conversion For repair and modification of a measuring device, observe the following notes: •...

  • Page 47: Disposing Of The Measuring Device

    Dosimag Repair Carry out the mounting and connection steps from the chapters "Mounting the measuring device" and "Connecting the measuring device" in the logically reverse sequence. Observe the safety instructions. 12.5.2 Disposing of the measuring device WARNING Danger to personnel and environment from fluids that are hazardous to health.

  • Page 48: Accessories

    Various accessories, which can be ordered with the device or subsequently from Endress +Hauser, are available for the device. Detailed information on the order code in question is available from your local Endress+Hauser sales center or on the product page of the Endress+Hauser website: www.endress.com.
  • Page 49 The application already contains the data of your Endress+Hauser device. Endress +Hauser also takes care of maintaining and updating the data records.

  • Page 50: Technical Data

    Technical data Dosimag Technical data 14.1 Application Depending on the version ordered, the measuring device can also measure potentially explosive, flammable, poisonous and oxidizing media. To ensure that the device remains in proper operating condition for its service life, use the measuring device only for media against which the process-wetted materials are adequately resistant.

  • Page 51: Output

    Dosimag Technical data Recommended Nominal diameter Factory settings flow Low flow cut off Maximum full scale value Pulse value (v ~ 0.13 ft/s) [in] [gal/s] [oz fl] [oz fl/s] ½K 0.32 0.004 0.25 ½ 0.44 0.004 0.25 Conical version (corresponds to DN 12) Recommended measuring range "Flow limit"...

  • Page 52: Power Supply

    Technical data Dosimag Number of switching Unlimited cycles Assignable functions • Off • On • Diagnostic behavior – Alarm – Alarm and warning – Warning • Limit value: – Off – Volume flow – Flow velocity • Status Low flow cut off...

  • Page 53: Performance Characteristics

    Dosimag Technical data Switch-on current: max. 1 A (< 6 ms) Electrical connection (→  22) Potential equalization (→  25) In the case of devices for hazardous areas, pay attention to the information in the Ex- specific supplementary documentation.

  • Page 54: Installation

    Technical data Dosimag DN 15K (200 ml/s); 400 μS/cm Batch time "t " [s] Relative standard deviation in relation to the batched volume [%] 1.5 s < t < 3 s 0.25 3 s < t < 5 s 0.12 5 s <...

  • Page 55: Process

    Dosimag Technical data 14.9 Process Medium temperature range • Sensor:–20 to +130 °C (–4 to +266 °F) • Cleaning: +150 °C (+302 °F) / 60 min for CIP and SIP processes Seals: • EPDM: –20 to +130 °C (–4 to +266 °F) (max. +150 °C (302 °F) for cleaning •...

  • Page 56: 14.10 Mechanical Construction

    Technical data Dosimag Pressure loss • For DN 8 (5/16") and DN 15 (½") no pressure loss occurs if the sensor is installed in a pipe with the same nominal diameter. • Pressure losses for configurations incorporating adapters according to DIN EN 545 (→...

  • Page 57: 14.11 Operability

    EC Directives. These are listed in the corresponding EC Declaration of Conformity along with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-Tick symbol The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)".

  • Page 58: 14.13 Accessories

    • 3A approval and EHEDG-certified • Seals → in conformity with FDA Pressure Equipment • With the PED/G1/x (x = category) marking on the sensor nameplate, Endress+Hauser Directive confirms compliance with the "Essential Safety Requirements" specified in Annex I of the Pressure Equipment Directive 97/23/EC.
  • Page 59 Dosimag Technical data Standard documentation Brief Operating Instructions Measuring device Documentation code Dosimag KA01175D Technical Information Measuring device Documentation code Dosimag TI00066D Supplementary device- Safety Instructions dependent documentation Contents Documentation code ATEX Ex nA XA01332D cCSAus NI FES0231 Endress+Hauser...

  • Page 60: Appendix

    Appendix Dosimag Appendix 15.1 Overview of the operating menu Operation (→  60) Setup (→  61) Diagnostics (→  64) Expert (→  66) 15.1.1 "Operation" menu Navigation  Operation Operation (→  35) Access status tooling (→  35) Locking status (→...

  • Page 61: Setup" Menu

    Dosimag Appendix Switch output function 1 Switch status 1 Switch output function 2 Switch status 2 Reset overall batching quantity 15.1.2 "Setup" menu Navigation  Setup Setup (→  27) Device tag (→  28) Device tag (→  43) ‣...
  • Page 62 Appendix Dosimag Active level Response time status input ‣ Batch output Batch profile ‣ Settings batch profile 1 to 6 Input selector Batch unit Batch quantity Drip correction mode ‣ Pulse/frequency/switch output 1 (→  28) to 2 Operating mode (→...
  • Page 63 Dosimag Appendix Measuring value at maximum (→  30) frequency Failure mode (→  30) Failure frequency (→  30) Switch-on value (→  30) Switch-off value (→  30) Failure mode (→  30) Invert output signal (→  30) ‣...

  • Page 64: Diagnostics" Menu

    Appendix Dosimag 15.1.3 "Diagnostics" menu Navigation  Diagnostics Diagnostics (→  41) Actual diagnostics (→  41) Timestamp Previous diagnostics (→  41) Timestamp Operating time from restart Operating time ‣ Diagnostic list Diagnostics 1 Timestamp Diagnostics 2 Timestamp Diagnostics 3...
  • Page 65 Dosimag Appendix Serial number (→  43) Firmware version (→  44) Device name (→  44) Order code (→  44) Extended order code 1 (→  44) Extended order code 2 (→  44) Extended order code 3 (→...

  • Page 66: Expert" Menu

    Appendix Dosimag 15.1.4 "Expert" menu The following tables provide an overview of the Expert menu with its submenus and parameters. The direct access code to the parameter is given in brackets. The page reference indicates where a description of the parameter can be found in the manual.
  • Page 67 Dosimag Appendix "Sensor" submenu Navigation  Expert → Sensor Sensor ‣ Measured values ‣ Process variables Volume flow ‣ Totalizer (→  32) Totalizer value 1 to 3 Totalizer overflow 1 to 3 ‣ Input values Value status input ‣...
  • Page 68 Appendix Dosimag ‣ Process parameters Flow override ‣ Low flow cut off (→  31) Assign process variable (→  31) (→  31) On value low flow cutoff Off value low flow cutoff (→  31) Pressure shock suppression (→...
  • Page 69 Dosimag Appendix Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration date/time Calibration factor Calibration factor Calibration factor Calibration factor...
  • Page 70 Appendix Dosimag Calibration factor Calibration factor Calibration factor Calibration factor Calibration factor ‣ Testpoints Flow velocity Raw volume flow Current difference potential ‣ Properties Nominal diameter Tube inner diameter "Current input" submenu Navigation  Expert → Input → Current input Input ‣...
  • Page 71 Dosimag Appendix Channel 2 (→  30) Assign pulse output (→  30) Value per pulse (→  30) Pulse width (→  30) Measuring mode Failure mode (→  30) Pulse output (→  30) Assign frequency output (→  30)
  • Page 72 Appendix Dosimag Switch status Invert output signal (→  30) Communication ‣ Modbus configuration Bus address Baudrate Data transfer mode Parity Byte order Float byte order String byte order Integer byte order Telegram delay Assign diagnostic behavior Failure mode Interpreter mode ‣...
  • Page 73 Dosimag Appendix Scan list register Scan list register Scan list register Scan list register Scan list register Scan list register Scan list register Scan list register Scan list register Scan list register Scan list register Scan list register Application Reset all totalizers (→...
  • Page 74 Appendix Dosimag Preset value 1 to 3 (→  36) Failure mode (→  33) ‣ Batching ‣ Operation (→  35) Batch control Batch counter Quantity last batch Quantity last drip Time last batch Close time last batch Current drip correction quantity Overall batching quantity Overflow number overall batch.
  • Page 75 Dosimag Appendix Measuring time drip quantity Fixed compensation quantity Drip correction mode Filter depth drip median Average drip correction quantity Batch levels Start level 2 Stop level 2 Blow out delay Blow out duration Maximum batch time Maximum flow rate exceeded...
  • Page 76 Appendix Dosimag ‣ Diagnostic list Diagnostics 1 Diagnostics 1 Timestamp Diagnostics 2 Diagnostics 2 Timestamp Diagnostics 3 Diagnostics 3 Timestamp Diagnostics 4 Diagnostics 4 Timestamp Diagnostics 5 Diagnostics 5 Timestamp ‣ Event logbook Filter options Clear event list ‣ Device information (→...
  • Page 77 Dosimag Appendix Extended order code 1 (→  44) Extended order code 2 (→  44) Extended order code 3 (→  44) ENP version (→  44) Configuration counter ‣ Sensor module Hardware revision Module name Serial number ‣...
  • Page 78 Index Dosimag Index Current diagnostic event ....41 Previous diagnostic event ....41 Adapters .
  • Page 79 Dosimag Index Installation conditions Overview of menus with parameters ... 60 Adapters ....... 18 Operation .
  • Page 80 Index Dosimag Repeatability ....... 53 Replacement Use of the measuring device Device components .
  • Page 84 www.addresses.endress.com...

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