Related Manuals for Raymarine Ray 106
Summary of Contents for Raymarine Ray 106
- Page 1 Distributed by Any reference to Raytheon or RTN in this manual should be interpreted as Raymarine. The names Raytheon and RTN are owned by the Raytheon Company.
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Page 2: Important Notice
This manual contains very important information on the installation, operation, and maintenance of your new equipment. To get the best results in operation and performance, please take the time to read this manual thoroughly. *******IMPORTANT NOTICE******* This device is only an aid to navigation. Its performance can be affected by many factors including equipment failure or defect, environmental conditions, and improper handling or use. -
Page 3: Table Of Contents
RAY106 Marine Channels and Their Usage…………………………….. SECTION 4 TECHNICAL DESCRIPTION GENERAL………………………………………………………………………. THE CONTROL SECTION……………………………………………………. THE TRANSMITTER/RECEIVER/PLL SECTIONS………………………… 4.3.1 PLL Circuit………………………………………………………………….. 4.3.2 Transmitter Circuit………………………………………………………….. 4.3.3 Receiver Circuit…………………………………………………………….. SPECIFICATIONS……………………………………………………………… 4.4.1 Transmitter………………………………………………………………….. 4.4.2 Receiver…………………………………………………………………….. 4.4.3 Operating Requirements………………………………………………….. 4.4.4 Radio Dimensions………………………………………………………….. SECTION 5 MAINTENANCE/ALIGNMENTS/TROUBLESHOOTING TABLE OF CONTENTS Page... - Page 4 GENERAL……………………………………………………………………….. 5.1.1 How to Contact Raytheon…………………………………………………. PREVENTIVE MAINTENANCE………………………………………………. ALIGNMENTS AND SERVICE……………………………………………….. 5.3.1 PLL Adjustment………………………………………………………………… 5.3.2 Frequency Adjustment…………………………………………………….. 5.3.3 Modulation Adjustment……………………………………………………. 5.3.4 Power Output Adjustment…………………………………………………. 5.3.5 Weather Alert Frequency Adjustment……………………………………. TROUBLESHOOTING GUIDE……………………………………………..… SECTION 6 PARTS LIST AND DRAWINGS PARTS LOCATION LIST……………………………………………………… ASSEMBLY DRAWING………………………………………………………..
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Page 5: Glossary Of Terms
VHF…………………………………… Very High Frequency (30 MHz to 300 MHz) FM.……………………………………. Frequency Modulation. MODULATION.……………………… To vary a carrier wave. CARRIER WAVE.…………………... A radio frequency on which intelligence is superimposed. DUAL WATCH.……………………... Monitors channel 16 while working on another channel. USA CHANNELS.………………... -
Page 6: General Description
High-performance receiver section with optimum selectivity. Access to all available U.S., International, and Canadian VHF Marine band channels. Exclusive circuit that automatically selects 16 PLUS (priority) channel when the radio is turned on. Exclusive weather alert feature (when in Monitor Mode). -
Page 7: Installation
UNPACKING AND INSPECTION Use care when unpacking your new RAY106 from the shipping carton to prevent damage to the contents. It is also good practice to save the carton and the interior packing material. The original packing material should be used in the unlikely event it becomes necessary to return the unit for service. - Page 8 ASSEMBLY 2.3.1 AA Battery Holder Your radio was shipped from the factory with the AA battery holder attached. Removal of this battery holder is as follows: 1) Using a coin or screwdriver, turn the screw at the base of the AA battery holder counterclockwise.
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Page 9: Nicad Battery Pack
Remove the battery pack from the poly bag, and attach it to the radio housing. Using a coin or screwdriver, turn the screw at the base of the NiCad battery pack clockwise to secure the battery to the radio housing. -
Page 10: Charging The Nicad Battery Pack
When the battery pack becomes warm to the touch, it is fully charged and should be removed from the charger. If the radio is to be stored for an extended period of time, remove the battery pack to avoid possible damage and/or resultant battery failure. - Page 11 When it is determined that the battery is no longer useful, it should be disposed of properly.
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Page 12: Attaching The Antenna
2.3.6 Attaching the Antenna Securely fasten the rubber helical antenna to the SMA type connector on the top of the radio. Attaching the Antenna 2.3.7 Attaching the Belt Clip and Wrist Strap 1) Put the radio into the supplied leatherette carrying case if desired. -
Page 13: Ray106 Dimensions
2.3.8 RAY106 Dimensions Fig. 2-1 OUTLINE DIMENSIONS... -
Page 14: Operations
Allows the user to “quiet” the receiver when no signals are being received. PTT (Push-To-Talk) Switch When pressed puts the radio into the transmit mode, and "TX" is displayed on the LCD. LIGHT Key (LCD backIight and Keypad Lock functions) Backlight - When pressed turns on the backlighting of the LCD display for five seconds. - Page 15 SCAN / SEEK Key When pressed, puts the radio into the All scan or Memory scan mode. In this mode, the radio scans through the channels, stopping when radio traffic is detected, then resumes scanning after the traffic ceases. If the scanning has stopped on a particular channel, and you wish to continue, press the SCAN key again to continue scanning.
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Page 16: Lcd Display
MEM (Memory) : will be displayed when the current channel is a memory channel, and in Memory Scan/Seek mode. Á SCAN (All Scan/Memory Scan) : will be displayed when the radio is in the All Scan or Memory Scan mode. Â... -
Page 17: Operating Procedures
Control section 3.2.1 beginning on page 9 for a thorough description of all 106 functions. 3.3.1 Turning the Power On 1) Rotate the ON/OFF/Volume control clockwise to turn the radio on. Continue rotating the knob clockwise and set it at approximately the midpoint of it's range. -
Page 18: The 16Plus (Priority) Channel
3.3.4 Memory Reset To clear all channels from memory, and reset the 16plus key to it’s factory default channel (CH16), hold the MEM key down while turning the radio ON. 3.3.5 All Scan and Memory Scan Modes 1) All Scan Press the SCAN/SEEK key, to activate the All Scan mode. -
Page 19: All Seek And Memory Seek Modes
If a weather alert broadcast is detected, the RAY106 will emit an alarm and the WX indicator will begin to blink. The Tri-Watch mode will then be canceled and the radio will switch to the WX channel to monitor the severe weather broadcast. -
Page 20: Ray106 Marine Channels And Their Usage
5 : Channel 70 is now used for Digital Selective Calling only, therefore transmission is disabled on channel 70 in this radio. **IMPORTANT NOTICE** *SHADING Channels 3, 21, 23, 61, 64, 81, 82, and 83, (shaded) are not for use by the general public in U.S. - Page 21 4 : Channel 70 is now used for Digital Selective Calling only, therefore transmission is disabled on channel 70 in this radio. **IMPORTANT NOTICE** The INT mode is not legal for use while operating in U.S. waters. The TX/RX frequencies...
- Page 22 Guard, or under private land mobile license. 5 : Channel 70 is now used for Digital Selective Calling only, therefore transmission is disabled on channel 70 in this radio. **IMPORTANT NOTICE** Canada mode is not legal for use while operating in U.S. waters.
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Page 23: Technical Description
PLL IC ( IC3 ) divided by the CPU stored dividing radio and the 25KHz reference frequency is compared correlated to control voltage by charge pump transistors Q11, Q12. That is input to the pin of VCO unit ( VCO1 ). -
Page 24: Transmitter Circuit
Mixer Intermediate Frequency Amplifier Circuit A single balanced mixer type consisting of transformer T1 and diode D5 is used in this radio. The 1 IF signal from the mixer circuit goes to the 2 crystal filter (F1 and F2) and amplified in Q15 of the 1... -
Page 25: Specifications
The AF signal re-modulated in the IC201 goes through the de-emphasis circuit consisting of R204 and C209 and will be amplified in the Q201. A 2-stage HPF consisting of Q202, C210, R212, C220 and R211 is used to reject AF signal below 300Hz. The AF signal from the HPF goes through variable resistor RV202 and is input to the speaker amplifier circuit IC104 and amplified to the set output level. -
Page 26: Operating Requirements
Transmit Receiving (squelched) Operating Temperature Duty Cycle Humidity 4.3.4 Radio Dimensions Height (radio body w/batt.) Width Depth Weight The RAY106 VHF FM Radiotelephone meets all applicable sections 0.3 V for 12 dB (SINAD); 0.5 V for20 dB quieting 0.3 V or better 1.0uV @ 50 Ohms... - Page 27 Raytheon unit. Our Technical Support Department may also be reached via the Internet. Questions may be addressed directly to: rmc_tech_raytheon @raymarine. com. Or visit the Raytheon Electronics World Wide Web site: www. raymarine. com Accessories and Parts 1-800-539-5539 ext.
- Page 28 Clean the exterior of the unit with a tissue or soft non-abrasive cloth. Do not use solvents or other chemicals. Inspect the radio case, battery pack, and antenna for any physical damage. Check the antenna connector for any dirt or corrosion.
- Page 29 5.3.1 PLL Adjustment (TRANSMITTER/RECEIVER) 1) Connect the power supply (6.0V, 3A) to the power line and the PTT switch to the microphone terminal. 2) Connect a digital voltmeter or high impedance tester (positive lead to VCO pin2, negative to ground) and check as shown in Table 5-1. (See Fig. 5-2.) Sequence Item 5.3.2 Frequency Adjustment (TRANSMITTER)
- Page 30 1) Connect the coupler output to a frequency counter, set the radio on CH16 (156.800 MHz), key to transmit, and read the indication on the frequency counter. 2) Adjust trimmer capacitor CV1 on the RF PCB for the desired frequency (156.800 MHz) on the frequency counter.
- Page 31 This should be performed anytime a component or PCB within the radio is replaced. This function will clear the memory of the 106 and return it to the original factory settings, 16PLUS will automatically be reprogrammed to channel 16.
- Page 32 NO sound from speaker Squelch circuit inop No receive (RX) Low receiver sensitivity CPU inoperative Display malfunction No transmit (TX) Table 5-3 TROUBLESHOOTING CHART Item Symptom Low RF power output b. Check the battery voltage. c. Check the connector connection. d.
- Page 33 Poor or no modulation Deviation of transmit frequency PLL output frequency or level Table 5-4 TROUBLESHOOTING CHART (Continued) good, then check the triple Pi type network components (C1 - C4 and L1 - L4 ) and antenna switching diode (D112). If not good, then check the voltage level outputs of the drive amplifiers Q5 and Q6 as well as the associated circuitry.
- Page 34 SECTION 6 PARTS LIST AND DRAWINGS PARTS LOCATION LIST COMPONENT UNIT LOCATIONREFERENCEDESCRIPTION No.No. 14CR039G90CHARGER(VHF)UNIT FACE PLATE ASS'Y 1FACE PLATE 2COVERGLASS ACCESSORIES LOCATIONREFERENCEDESCRIPTION No.No. 128A4128M.LABEL VHF510 22893516M.KIT VHF510 329X0053AC ADAPTOR DC12200 429X1197SCREW KIT 529X1199SCREW KIT 62171013HOLDER (CLIP) 7100006100ANT-AP-156 828A0001CARRYING STRAP 92272054C.CASE (VHF) 102821019PLASTIC BAG 100X250 112821000PLASTIC BAG 100X250 122871302STYROFOAM...
- Page 35 C320,C356157M1040JCAPACITOR,CHIP,104 7S C32115822250DCAPACITOR,CHIP,TANTALUM,2.2UF 10V C323,C325157A1020JCAPACITOR,CHIP,1000PF 50V C32615716800JCAPACITOR,CHIP,68PF 50V C329,C33015713000JCAPACITOR,CHIP,30PF C331,C332157A1020JCAPACITOR,CHIP,1000PF 50V C333,C334157A1020JCAPACITOR,CHIP,1000PF 50V C335,C338157A1020JCAPACITOR,CHIP,1000PF 50V C339,C340157A1020JCAPACITOR,CHIP,100PF 50V C331,C332157A1020JCAPACITOR,CHIP,1000PF 50V C341,C36115718R00JCAPACITOR,CHIP,8PF 50V C342,C34415713300JCAPACITOR,CHIP,33PF 50V C343,C345157A1020JCAPACITOR,CHIP,1000PF 50V C346,C34715713R00JCAPACITOR,CHIP,3PF 50V C34815711200JCAPACITOR,CHIP,12PF 50V C349,C38515711000JCAPACITOR,CHIP,10PF 50V C35015714R00JCAPACITOR,CHIP,4PF 50V C351,C353157A1020JCAPACITOR,CHIP,1000PF 50V C35215716R00JCAPACITOR,CHIP,6PF 50V C354,C357157A1020JCAPACITOR,CHIP,1000PF 50V C358,C365157M1040JCAPACITOR,CHIP,104 X7S C359,C336015713000JCAPACITOR,CHIP,30PF C363,C379157A1030JCAPACITOR,CHIP,0.01UF 50V C364,C371157A1020JCAPACITOR,CHIP,1000PF 50V...
- Page 36 F304176410200X'TAL,21.145MHz F305175106060CERAMIC FILTER,CFWM455E LC301111666203IC,TA31136FN-CT L301,L302170021700COIL,1R5-5TL L303,L304170021700COIL,IR5-5TL L305,L316172113566COIL,LQH1N6R8M04-CT L306,L307170021800COIL,IR25-5TL L308,L310170021900L-1R25-4TL L309,L314172113666COIL,LQH1N1ROM04-CT L312,L313170021900L-1R25-4TL L315172113766COIL,LQH1N1R2M04-CT L317171052906COIL,ANT-VHF510-CT L318171053006COIL,RF1-VHF510-CT L319171053106COIL,RF2-VHF510-CT L320171053706COIL,RF3-VHF510-CT N301192001130COAXIAL 0.8D-2V N30219161A510WIRE ## P3011981271DEPOST-9210B-1-14Z147T P3021981271DAPOST-9210B-1-10Z147T P303198110792POST-IL-S-2PS5 P3042656284CONN-HSJ1468-01-010 Q301123300100TRANSISTOR,2SC3001 Q302123301700TRANSISTOR,2SC3017 Q303123335713TRANSISTOR,2SC3357T-E,F Q304,Q305120001303TRANSISTOR,DTA124EKT Q306,Q3071234116132SC4116T-G,L Q3081220798132SB798T-K,L Q309,Q310123335613TRANSISTOR,2SC3356T-24,25 Q3111233123032SC3123T Q3121234116132SC4116T-G,L R301165368106RESISTOR,CHIP,680OHM 1/16W R302165718106RESISTOR,CHIP,180OHM 1/4W R303165312406RESISTOR,CHIP,120KOHM 1/16W R304,R321165322106RESISTOR,CHIP,220OHM 1/16W RF CIRCUIT BOARD (35L9710/36C9810) LOCATIONREFERENCEDESCRIPTION No.No.
- Page 37 R320165356206RESISTOR,CHIP,5.6KOHM 1/16W R323,R324165333106RESISTOR,CHIP,330OHM 1/16W R325165318006RESISTOR,CHIP,18OHM 1/16W R326165310206RESISTOR,CHIP,1KOHM 1/16W R327,R330165315206RESISTOR,CHIP,1.5KOHM 1/16W R328,R336165310406RESISTOR,CHIP,100KOHM 1/16W R329,R342165322106RESISTOR,CHIP,220OHM 1/16W R332165315406RESISTOR,CHIP,150KOHM 1/16W R333165347306RESISTOR,CHIP,47KOHM 1/16W R334,R351165315206RESISTOR,CHIP,1.5OHM 1/16W R337165382106RESISTOR,CHIP,820OHM 1/16W R338165322206RESISTOR,CHIP,2.2KOHM 1/16W R339165310406RESISTOR,CHIP,100KOHM 1/16W R340165322406RESISTOR,CHIP,220KOHM 1/16W R341165368206RESISTOR,CHIP,6.8KOHM 1/16W R35016A4103A6RVC-RVG4M01-103-CT AF CIRCUIT BOARD (35L9720/36C9820) LOCATIONREFERENCEDESCRIPTION No.No. C201,C2381553106Z1CAPACITOR,ELECTROLYTIC,10UF 16V C202,C211157A1010JCAPACITOR,CHIP,1000PF 50V C203,C212157A6820JCAPACITOR,CHIP,6800PF 50V C204,C21815851042ECAPACITOR,CHIP,TANTALUM,0.1UF,35V C205,C21715824750DCAPACITOR,CHIP,TANTALUM,4.7UF 10V...
- Page 38 C248,C21552227KOCAPACITOR,ELECTROLYTIC,220UF 10V D201132003603DIODE,DAP202KT D202132011403DIODE,DAN202KT D204132003203DIODE,DAN202KT IC20111642503IC,NJM3403AV-CT IC202,IC20311668D03IC,TK11250M-CT IC204111333603IC,BA1604F-CT IC20511584503IC,NJM2070M-CT N20119110550WIRE ## P20119811265GOPOST-08-6212-024-CT P2021981190DEPOST-IMSA-9110S-14 P2041981190DAPOST-IMSA-9110S-10 Q201120007403TRANSISTOR,DTA123JKT Q2021234116132SC4116T-G,L Q203120005903TRANSISTOR,DTC343TKT Q204,Q2051211298132SA1298T-O,Y AF CIRCUIT BOARD (35L9710/36C9810) LOCATIONREFERENCEDESCRIPTION No.No. Q206120003503TRANSISTOR,DTA143EKT Q207120001203TRANSISTOR,DTC124EKT R201,R227165333206RESISTOR,CHIP,3.3KOHM 1/16W R202165315406RESISTOR,CHIP,150KOHM 1/16W R203,R216165368206RESISTOR,CHIP,6.8KOHM 1/16W R204,R211165356306RESISTOR,CHIP,56KOHM 1/16W R205,R223165347306RESISTOR,CHIP,47KOHM 1/16W R206,R215165368306RESISTOR,CHIP,68KOHM 1/16W R207165322206RESISTOR,CHIP,2.2KOHM 1/16W R208,R219165310306RESISTOR,CHIP,10KOHM 1/16W R209165356206RESISTOR,CHIP,5.6KOHM 1/16W R210,R226165333306RESISTOR,CHIP,3.3KOHM 1/16W...
- Page 39 R25016A4103A6RVC-RVG4M01-103-CT SW20123A1141SWITCH SKHHLN VOL CIRCUIT BOARD (35L9730/36C9830) LOCATIONREFERENCEDESCRIPTION No.No. N501196303520QS-CONN-ZHR-09 VE5012311678VOLUME(SW) VE5022311679VOLUME SW CIRCUIT BOARD (35L9740/36C9840) LOCATIONREFERENCEDESCRIPTION No.No. SW70123A1140SWITCH SKQDPA-CT CPU CIRCUIT BOARD (35L9810/36C9910) LOCATIONREFERENCEDESCRIPTION No.No. C400,C401157M1040JCAPACITOR,CHIP,104X7S C40215831050DCAPACITOR,CHIP,TANTALUM,1UF 16V C403,C40415711010JCAPACITOR,CHIP,100PF 50V C405157M1040JCAPACITOR,CHIP,104 X7S C40615831060HCAPACITOR,CHIP,TANTALUM,10UF C407,C40815712200JCAPACITOR,CHIP,22PF 50V C409157A1020JCAPACITOR,CHIP,1000PF 50V F400175307160CERAMIC FILTER,CSB1200JT F401176401730X'TAL,32,768KHZ H400144021000LCD,210 IC400119256305IC-M34520M6-111FP-YT...
- Page 40 R414,R418165312206RESISTOR,CHIP,1.2KOHM 1/16W R415,R419165318206RESISTOR,CHIP,1.8KOHM 1/16W R416165339206RESISTOR,CHIP,3.9KOHM 1/16W R417165312306RESISTOR,CHIP,12KOHM 1/16W R420165312206RESISTOR,CHIP,1.2KOHM 1/16W R421165318206RESISTOR,CHIP,1.8KOHM 1/16W R424,R425165347306RESISTOR,CHIP,47KOHM 1/16W R426165368306RESISTOR,CHIP,68KOHM 1/16W R428165310006RESISTOR,CHIP,10OHM 1/16W R429165310306RESISTOR,CHIP,10KOHM 1/16W SW401,SW40223A1142SW SKHMPW-CT SW403,SW40423A1142SW SKHMPW-CT SW405,SW40623A1142SW SKHMPW-CT SW40723A1142SW SKHMPW-CT SW408,SW40923F1001SW SOP-112HST-CT 2111055HOLDER BKT (LCD) 2215162SPACER (LCD) 2538049INTER CONECTOR 2802102REEL SHEET CABINET & CHASSIS LOCATIONREFERENCEDESCRIPTION No.No.
- Page 41 272180004WASHER (ANT) 282503171SPACER (VOL) 292246281COVER GLASS 302219114TERMMINAL PLATE 312210525MNOB (510) 322570202SPRING (BATT) 332232472FPASSY 342104553COVER (REAR) 3829B5225ACPPB1-2X2.5SSA 3629B5235ACPPB1-2X3.5SSA 3729B5206ACPPB1-2X6SSA 3829B5208CCPPB1-2X8SSC 3929B5210CCPPB1-2X10SSC 4029B5265CCPPB1-2.6X5SSC 4129B6144ACPPB3-1.4X4SSA 4229B1205CCPPM1-2X5SSC 432912304CCPPM-3X4SSC 4435L9710/36C9810RF CIRCUIT BOARD CABINET & CHASSIS LOCATIONREFERENCEDESCRIPTION No.No. 4535L9720/36C9820AF CIRCUIT BOARD 4635L9730/36C9830VOL CIRCUIT BOARD 4735L9740/36C9840SW CIRCUIT BOARD 4835L9710/36C9910CPU CIRCUIT BOARD 49RUBBER WASHER (ANT)
- Page 42 Never transmit false distress messages, and never use profanity of the air. OTHER REMINDERS: Do not install or operate your radio until it is licensed. You can obtain a station license and call sign by completing FCC Form 506 and mailing it with the required fee to the FCC, Marine Ship Service, P.O.
- Page 43 The station operates under the rules applicable to a private coast station when the unit (s) are on land and under the rules applicable to a ship station when the unit (s) are aboard a vessel. FCC Form 503, application for Land Radio Station License is used when applying for a marine utility License.
- Page 44 Then-initiate the call on channel 16. After contact is made switch to a working channel. NOTE: Due to congestion on channel 16 caused by frequent hailing of other vessels, the FCC has approved channel 9 as a second hailing channel. Avoid excessive calling and radio checks Always monitor before transmitting Never interrupt emergency communications Monitoring Channel 16 &...
- Page 45 Use: Communications pertaining to the needs of the vessel (i.e.,. fishing, rendezvous, maneuvers, berthing, scheduling of repairs, provisioning, etc.) Between: Ship-to-ship or ship to limited coast stations Comments: Channel 72 may not be used for ship to coast communications. Channel 9 is shared with commercial users.
- Page 46 Phonetic alphabet: A-ALPHAJ-JULIETS-SIERRA B-BRAVOK-KILOT-TANGO C-CHARLIEL-LIMAU-UNIFORM D-DELTAM-MIKEV-VICTOR E-ECHON-NOVEMBERW-WHISKEY F-FOX-TROTO-OSCARX-X-RAY G-GOLFP-PAPAY-YANKEE H-HOTELQ-QUEBECZ-ZULU I-INDIAR-ROMEO...