Jonsered CS 2166 Workshop Manual page 17

Reassembly
!
WARNING!
Make sure that the recoil spring does
not fly up and cause personal injury.
1. If a new recoil spring is to be used, place the new
spring, with retaining wire, such that the end loop of
the spring is over the peg (A) on the cord pulley. See
fig. 4.
2. Press the spring into place on the pulley and remove
the retaining wire.
3. If a replacement cord is to be fitted, push the free
end through the hole in the cord pulley. Take hold of
the end with pointed pliers inside the pulley and pull
the cord through. See fig. 5.
4. Grease the cord pulley bearing and recoil spring
and then fit the pulley onto the spindle. Turn the
pulley gently backwards and forwards until the recoil
spring catches on the stop in the housing.
5. Fit the washer and central bolt. See fig. 3. Tighten
the bolt to 4 Nm.
6. Pull the cord out through the hole in the housing and
attach the handle with a double knot. See fig. 5.
7. Wind the cord onto the pulley and rotate the pulley
clockwise until the cord is correctly tensioned. See
below and fig. 6.
Checking cord tension.
A. Pull out the cord to its full extent.
B. In this position it should be possible to turn the
pulley by hand a further 1/2 - 3/4 turn.
8. Refit the starter assembly onto the crankcase.
Tighten the bolts to 4 Nm. See fig. 1.
RECOIL STARTER
A
Fig. 4
Fig. 5
Fig. 6
English – 17