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Travis Industries AVALON 1196 Owner's Manual

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  • Page 2: Safety Precautions

    ¥ THE FLUE SYSTEM SHOULD BE CHECKED PROCEDURES. TWICE A YEAR MINIMUM FOR ANY BUILD- UP OF SOOT OR CREOSOTE. ¥ TRAVIS INDUSTRIES, INC. GRANTS NO WARRANTY, IMPLIED OR STATED, FOR THE ¥ CONTACT YOUR LOCAL BUILDING INSTALLATION OR MAINTENANCE OF YOUR...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page IMPORTANT INFORMATION INTRODUCTION............................1 SAFETY PRECAUTIONS........................... 2 FEATURES AND SPECIFICATIONS ......................4 CHIMNEY INFORMATION & REGULATIONS ....................5 The 3-Foot, 2-Foot, 10-Foot Rule ......................5 Factory-Built Chimneys ........................6 Determining the Distance Between the Chimney and Combustibles.............. 6 Masonry Chimneys ..........................

  • Page 4: Features And Specifications

    FEATURES AND SPECIFICATIONS * EPA Phase II Approved CONVENIENT * Large Firebox Capacity - 2.5 cu. ft. HIGH HEAT OUTPUT * 3/16, 1/4 and 5/16" Steel Plate Construction VERSATILE * Long Burn time - Up to 12 Hours * Heavy Duty Firebrick Lining CLOSE CLEARANCES * Conveniently Located Single Push-Pull Combustion Air Control...

  • Page 5: Chimney Information & Regulations

    CHIMNEY INFORMATION & REGULATIONS Whether you install your wood heating appliance with a factory-built chimney or masonry chimney, there are certain rules that must be followed. The following guidelines for chimney installation are included in this manual to augment the information supplied with either the manufacturer's information for factory-built chimneys or to insure that your present masonry chimney is suitable for this wood heating appliance.

  • Page 6: Factory-Built Chimneys

    CHIMNEY INFORMATION & REGULATIONS (Cont.) Factory-Built Chimneys Depending on the manufacturer and where the chimney is to be installed, special supports, roof assemblies, radiation shields, or locking bands may be supplied as a part of the chimney system. The manufacturer's installation instructions, which are reviewed by the listing agency, specifies when and where each of these components must be used.

  • Page 7: Masonry Chimneys

    CHIMNEY INFORMATION & REGULATIONS (Cont.) Determining the Distance Between the Chimney and Combustibles (Continued) Installers may find it convenient to create hole cut-out templates for pitches common to their area rather than performing the calculations or using a trial "cut and measure" system for each installation. Carefully read the specifications, as minimum clearances other than 2 inches are sometimes required by the manufacturer.

  • Page 8: Freestanding Optional Equipment

    FREESTANDING OPTIONAL EQUIPMENT Your Avalon 1196 appliance comes completely assembled. The options available for the freestanding method of installation are listed below and require assembly. 1. Pedestal (With Solid Oak Trim) 2. Leg Kit, Steel 3. Leg Kit, Brass 4. Leg Kit, Cast 5.
  • Page 9 FREESTANDING OPTIONAL EQUIPMENT (Continued) 3. & 4. Brass and Cast Legs Assembly: Open the box marked Brass (or Cast) Leg Kit and remove the four 7 7/8" high legs, complete with rubber- tipped leveling bolts, the four attachment bolts (3/8" diameter - 16 x 3/4" hex. head bolts) and the washers. Use the same directions listed above for the steel legs assembly.
  • Page 10 FREESTANDING OPTIONAL EQUIPMENT (Continued) 5. Blower, Rear (Continued) Thermodisk A s s e m b l y The thermodisk must come in contact Thermodisk with the bottom of the firebox when it is installed. To insure this, bend the metal Wires that attach to portion of the thermodisk assembly up or...
  • Page 11 FREESTANDING OPTIONAL EQUIPMENT (Continued) 5. Blower, Rear (Continued) REAR BLOWER OPERATION STARTUP The blower controls are located on the switch box that is connected by a cord to the blower. There are two rocker switches that determine the speed Speed Control Rocker Switch and mode (automatic or manual) of the blower.
  • Page 12 FREESTANDING OPTIONAL EQUIPMENT (Continued) 7. & 8. Outside Air Kit (Pedestal Only) & Outside Air Boot (Legs Only) The outside air kit and boot are options that allow the stove to use outside air for combustion instead of room air. This is a requirement for mobile home installations. Both the outside air kit and boot work in the same fashion.

  • Page 13: Preparation For Installation - Freestanding

    PREPARATION FOR INSTALLATION - FREESTANDING READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. PREPARATION: 1. Remove all tape and packaging. 2. Remove the wood shipping frame from around and under the appliance. 3.

  • Page 14: Freestanding Installation - Specifications

    FREESTANDING INSTALLATION - SPECIFICATIONS REQUIRED FLOOR PROTECTION: 6 " Front = 16" NOTE: Front floor protection is 6 " measured from the door opening. Sides = 6" Back = 6" From Door 16" Opening CLEARANCE TO COMBUSTIBLES: Single Wall Connector Inches A.
  • Page 15 FREESTANDING INSTALLATION - SPECIFICATIONS (Cont.) TOP VIEW 29 1/4" 14 5/8" 5 9/16" 20 1/2" 25" SIDE VIEW Chart Below Overall Height With: Steel Legs.................. 27 3/4" Brass Legs ................. 29 1/8" Cast Legs ................... 29 1/8" Pedestal..................32 3/4" Page 15...

  • Page 16: Freestanding Installation

    FREESTANDING INSTALLATION Standard Ceiling Installation When installing a freestanding stove into a residence with a standard ceiling, certain precautions should be taken to insure a safe installation. The directions below illustrate one way to install your freestanding stove into a standard ceiling with a factory-built chimney. There are several other alternative methods. Check with your dealer or installer for information on other options available to you.

  • Page 17: Cathedral Ceiling Installation

    FREESTANDING INSTALLATION (Cont.) Cathedral Ceiling Installation When installing a freestanding stove into a residence with a cathedral ceiling, certain precautions should be taken to insure a safe installation. The directions below illustrate one way to install your freestanding stove into a cathedral ceiling with a factory-built chimney. There are several other alternative methods. Check with your dealer or installer for information on other options available to you.

  • Page 18: Horizontal Installation Into Factory-Built Chimney

    FREESTANDING INSTALLATION (Cont.) Horizontal Installation Into Factory-Built Chimney When installing a freestanding stove into a residence with horizontal connection to a factory-built chimney, certain precautions should be taken to insure a safe installation. The directions below illustrate one way to install your freestanding stove with a horizontal installation into a factory-built chimney. This requires the use of an insulated tee, a wall support, wall closure plate, wall bands, roof flashing, storm collar and chimney cap.

  • Page 19: Hearth Stove Installation Using A Positive Connection

    FREESTANDING INSTALLATION (Cont.) Hearth Stove Installation Using a Positive Connection When installing a freestanding stove into a masonry fireplace that is using a positive connection, certain precautions should be taken to insure a safe installation. The advantages of this type of connection are excellent chimney draft and ease of cleaning.
  • Page 20 FREESTANDING INSTALLATION (Cont.) Hearth Stove with Positive Connection (Continued) Stainless Steel Chimney Liner System Follow Liner Manufacturer's Instructions on Installation and Support Combustible Mantle Airtight Insulated Clean-Out Remove Damper or Wire it Open 18" Min. Block-off Plate or Damper Adapter (Optional) Floor Protection Min.

  • Page 21: Hearth Stove Installation Using A Direct Connection

    FREESTANDING INSTALLATION (Cont.) Hearth Stove Installation Using a Direct Connection Using the direct connection between your hearth stove and masonry chimney allows you to use your existing chimney with a minimum of installation work. An airtight seal must be made with a block-off plate to insure that your chimney will draw the smoke out of the appliance.
  • Page 22 FREESTANDING INSTALLATION (Cont.) (Continued) Hearth Stove with Direct Connection Stainless Steel Chimney Connector Must Extend 1' past the Block-off Plate or to the Flue Liner Airtight Insulated Clean-Out Combustible Mantle Remove Damper or Wire it Open Min. 18" Block-off Plate or Damper Adapter Min.

  • Page 23: Hearth Stove Installation Using A Horizontal Connection

    FREESTANDING INSTALLATION (Cont.) Hearth Stove Installation Using a Horizontal Connection When installing a freestanding stove into a masonry fireplace that is using a horizontal connection, certain precautions should be taken to insure a safe installation. A block-off plate is not needed for this type of installation because the seal can be maintained simply by closing the damper and sealing with a non- combustible material.
  • Page 24 FREESTANDING INSTALLATION (Cont.) Hearth Stove Installation Using a Horizontal Connection (Continued) Minimum Clearance from Chimney Flue Liner Connector to with 18" Unprotected Ceiling Required Airspace Listed or Approved Thimble Assembly Combustible Wall 1" Clearance for Airtight Completely Insulated Exterior Chimney Combustible Clean-Out or 2"...

  • Page 25: Mobile Home Installation

    FREESTANDING INSTALLATION (Cont.) Mobile Home Installation When installing a wood burning stove in your mobile home you must follow the same procedures and regulations outlined in the sections "PREPARATION FOR INSTALLATION - FREESTANDING " and "FREESTANDING INSTALLATION - SPECIFICATIONS". NOTE: You may not install a wood burning stove in the bedroom of a mobile home. Follow the directions for installation according to the type of chimney installed (factory-built chimney with either a standard ceiling, cathedral ceiling, or horizontal outside chimney).

  • Page 26: Alcove Installation

    FREESTANDING RESIDENTIAL INSTALLATION (Cont.) Alcove Installation If you are installing your appliance into an alcove, you must follow all of the directions for the type of installation (e.g. standard ceiling installation, cathedral ceiling installation, etc.) you are using and follow the additional specifications listed below.

  • Page 27: Insert Optional Equipment

    INSERT OPTIONAL EQUIPMENT Your Avalon 1196 appliance comes completely assembled. The options available for the insert method of installation are listed below and require assembly. 1. Surround Panels - 8", 10", and 12" Sizes 2. Surround Panel Brass Trim (Included with Surround Panels) 3.
  • Page 28 INSERT OPTIONAL EQUIPMENT (Continued) 1. Surround Panels (Continued) 1. Remove the two button plugs from each side of the insert with a screwdriver. 2. Using a 5/16" nutdriver or large screwdriver, screw the thread-cutting screws into the four holes exposed by removing the button plugs. The holes are now pre-threaded, remove the screws. 3.
  • Page 29 INSERT OPTIONAL EQUIPMENT (Continued) 2. Surround Panel Brass Trim (Included with Surround Panels) The brass trim kit is included with the surround panel kit and includes all of the items needed for installation. 1. Lay the three pieces of brass trim on the floor in front of the insert. Arrange the brass trim so that it resembles the illustration below.
  • Page 30 INSERT OPTIONAL EQUIPMENT (Continued) 3. Blower, Front The front blower is designed to improve your appliance's natural convection by pushing heated air through the convection chamber and out of the vents along the top. Blower Control Knob Front B l o w e r Power Cord Knock-out for...

  • Page 31: Preparation For Installation - Masonry Fireplace Insert

    PREPARATION FOR INSTALLATION - MASONRY FIREPLACE INSERT READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. PREPARATION: 1. Remove all tape and packaging. 2.

  • Page 32: Fireplace Insert - Specifications

    FIREPLACE INSERT - SPECIFICATIONS LOCATION OF FLUE COLLAR DIMENSIONS REQUIRED FOR INSTALLATION INTO FIREPLACE AND PANEL SIZING. TOP VIEW 14 5/8" 5 5/8" FIREPLACE SIZING Measure and center the appliance into the fireplace based on the provided measurements. A. Minimum Height (Front) 22 1/4"...
  • Page 33 FIREPLACE INSERT - SPECIFICATIONS (Continued) FLOOR PROTECTION: Hearth of 45 1/4" width and 18" depth when the insert is in place (see "E" and "F" below). CLEARANCE TO COMBUSTIBLES: COMBUSTIBLE MANTLE A. Adjacent Sidewall to Combustible Surface Insert 15" B. Side Facing 13.5"...

  • Page 34: Masonry Fireplace Insert Installation

    MASONRY FIREPLACE INSERT INSTALLATION Installation Using a Direct Connection Using the direct connection between your insert and masonry chimney allows you to use your existing chimney with a minimum of installation work. An airtight seal must be made with a block-off plate to insure that your chimney will draw the smoke out of the appliance.
  • Page 35 MASONRY FIREPLACE INSERT INSTALLATION (Cont.) Installation Using a Direct Connection (Continued) 9. To install the surround panels, follow the directions listed in the section "INSTALLING SURROUND PANELS" . NOTE: Surround panels are not required for a direct connection if a block-off plate is used.

  • Page 36: Installation Using A Positive Connection

    MASONRY FIREPLACE INSERT INSTALLATION (Cont.) Installation Using a Positive Connection Using a positive connection between your insert and masonry chimney allows you to use your existing masonry chimney to support a new factory-built chimney liner. The advantages of a positive connection are excellent chimney draft and ease of cleaning.
  • Page 37 MASONRY FIREPLACE INSERT INSTALLATION (Cont.) Installation Using a Positive Connection (Continued) 8. Take a look at the figure below. Make sure all of the items listed below are completed. Must be sealed at the top (preferable) or with a block-off plate Stainless Steel Chimney Liner System Follow Liner...

  • Page 38: Installation Using A Face Seal Connection

    MASONRY FIREPLACE INSERT INSTALLATION (Cont.) Installation Using a Face Seal Connection NOTE: It is recommended your chimney have a minimum 28 and a maximum of 144 square inch cross-sectional area to use a face seal connection, otherwise your chimney may not have sufficient draw for the fireplace insert to operate correctly. If your chimney does not fit within these parameters it is recommended you install a direct or positive connection.

  • Page 39: Installation Of A Fireplace Block-Off Plate

    INSTALLATION OF A FIREPLACE BLOCK-OFF PLATE A block-off plate is used to prevent the exhaust going into a masonry fireplace from entering the inside of the house. It ensures a tight seal between the masonry fireplace and the stove pipe leading through it. A properly made block-off plate, coupled with either a positive or direct connection, provides the wood heating appliance with a vacuum draw that pulls the flue gases out of the appliance and out the top of the chimney.
  • Page 40 INSTALLATION OF A FIREPLACE BLOCK-OFF PLATE (Continued) Measurement "A" Measurement "C" } 2 " Measurement "B" 5. Bend the sheet metal as indicated on the template at a 45 degree angle on each side after cutting the sheet metal (This 2" lip will allow you to screw this plate into the smoke chamber inside your fireplace).

  • Page 41: Operating Your Appliance

    OPERATING YOUR APPLIANCE Location and Use of Controls Combustion Air Control The Combustion Air Control is located in the center under the ashlip and is operated by pushing or pulling the control. When the control is completely pushed in, it is in the fully open position. When it is completely pulled out, it is in the fully closed position.

  • Page 42: Burning Procedure

    Do not open the door of your appliance when the air control inlet is fully closed. There is a possibility with a solid fuel burning appliance that doing so could result in a sudden flash of flames as the fire ignites with oxygen. However, your Avalon 1196 has been thoroughly safety tested to reduce this possibility.

  • Page 43: Burning Your Appliance Efficiently

    OPERATING YOUR APPLIANCE (Continued) Burning Your Appliance Efficiently Your Avalon 1196 is designed to heat your home efficiently with the lowest amount of creosote build-up and pollutants emitted. The following steps provide a guideline to efficient burning: On cold days, when you wish for high heat output from your appliance, load the appliance fully after the fire has been established and burn at a medium-high to high burn mode.

  • Page 44: Daily Use Of Your Appliance

    OPERATING YOUR APPLIANCE (Continued) Wood This appliance is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when you burn air dried, seasoned hardwoods as compared to softwoods or to green or freshly cut hardwoods. DO NOT BURN treated wood, garbage, solvents, trash, coal, cardboard, colored paper, or wax impregnated logs (i.e.

  • Page 45: Wood

    OPERATING YOUR APPLIANCE (Continued) Wood (Continued) Wet wood not only causes more work for you due to the increase in weight making it more burdensome to carry, but most importantly it will not burn as efficiently. You will receive less heat output from a wet piece of wood because it wastes energy evaporating the water, energy that should be used for heating your home.

  • Page 46: Seasoning Wood

    OPERATING YOUR APPLIANCE (Continued) Seasoning Wood (Continued) Place firewood in an open area to obtain rapid drying and to prevent deterioration. Preferably, put a cover on the top tier of wood. If you cut trees in summer, let them lie for a week. The leaves will draw moisture from the wood and dry it more quickly than if you limb the tree immediately.

  • Page 47: Storing Wood

    OPERATING YOUR APPLIANCE (Continued) Seasoning Wood (Continued) The bathroom scales can be used to check if firewood is still seasoning. Weigh a basket or bag of a few pieces of firewood. Place them back in the wood pile as an identified unit. Then weigh them again in about a month.
  • Page 48 OPERATING YOUR APPLIANCE (Continued) Storing Wood (Continued) If sufficient space is available under a roof, seasoning and storage can be accomplished in one handling. This practice eliminates the extra handling of moving wood that has been dried outside into a covered storage area.
  • Page 49 OPERATING YOUR APPLIANCE (Continued) SAFETY IN OPERATION The Following Safety Rules Should Be Followed Whenever Using Your Appliance: Do not use this appliance for any purpose other than heating. Burn solid wood fuels only. Never use gasoline, gasoline-type lantern fuel, kerosene, engine oil, charcoal lighter fluid, or similar liquids to start or "freshen up"...

  • Page 50: Care And Maintenance

    BRASS CLEANING Your Avalon 1196 may come with a solid brass door, ashlip trim and panel trim, which will require periodic attention to retain its luster. Use a non-abrasive polish, such as "FLITZ" on the solid brass door and clean it only when it is cool.
  • Page 51 CARE AND MAINTENANCE (Continued) DOOR AND GLASS GASKET INSPECTION A damaged or deteriorated glass or door gasket will allow air to enter the appliance through the space between the door and firebox. This will allow smoke to enter the room and hamper efficient burning. Inspect the door gasket to make sure it is flexible and completely intact.
  • Page 52 CARE AND MAINTENANCE (Continued) CHECK FOR CREOSOTE (Continued) 2. Burn the appliance with the combustion air control wide open for about 20 minutes every time you add fresh wood. This allows the wood to achieve the charcoal stage faster and burns the wood vapors which might otherwise be deposited within the system.
  • Page 53 BEFORE CALLING FOR SERVICE SAVE TIME AND MONEY - CHECK THIS LIST BEFORE YOU CALL FOR SERVICE To eliminate unnecessary service calls, first read all the instructions in this manual carefully. The following checklist provides possible solutions to common occurrences that are not the result of defective workmanship or materials in this appliance.

  • Page 54: Replacement Parts

    REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS Several components inside your appliance are serviceable by you. These components are usually easy to remove and replace without special tools. Before you attempt to carry out any of these steps, be sure to read through the entire section. To order new parts, use the chart below to order the appropriate part number through your dealer.

  • Page 55: Before Calling For Service

    REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Glass DO NOT OPERATE THE APPLIANCE WITH BROKEN OR MISSING GLASS. IF THE GLASS DOES BREAK, FOLLOW THE DIRECTIONS BELOW FOR REPLACING THE GLASS. To replace the glass, simply remove the glass clips on the back of the door by removing the screws. Replace only with Neoceram 5mm thick, available from your dealer.
  • Page 56 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Firebricks The firebricks inside your wood-burning appliance are used to store the radiating heat and create a more thorough combustion inside the firebox. Occasionally one of them will crack and require replacement. The directions below are divided into three sections, each section addressing either the baffle (top) firebricks, side and back firebricks, or floor (bottom) firebricks.
  • Page 57 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Firebricks (Continued) REMOVING THE SIDE AND BACK FIREBRICKS 1. Follow the directions for removing Metal clips that hold firebricks in place the floor firebricks. 2. Once the floor firebricks are removed, the side firebricks can be pivoted out from behind the metal clips that hold the firebricks in...
  • Page 58 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Firebricks (Continued) REMOVING THE BAFFLE (TOP) FIREBRICKS & COMPONENTS (Continued) 4. With the "Y" Bar rotated, pull the front ROTATING THE "Y" BAR three bricks over the "Y" Bar and out of (Front Baffle Angle) the appliance (bricks #1 through #3 in the illustration on the preceding page).
  • Page 59 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Firebricks (Continued) REPLACING THE BAFFLE (TOP) FIREBRICKS & COMPONENTS (Continued) 5. Slide two more firebricks into the rear of the appliance. They will fit very snug, so some effort may be required.
  • Page 60 REPLACEMENT PARTS AND REMOVAL INSTRUCTIONS (Continued) Removing and Replacing the Secondary Air Tubes The secondary air tubes are two tubes with holes that run along the top of the firebox. Over time they may wear and become ineffective. The secondary air tubes should be replaced if they crack or show severe deterioration, because they supply air into the firebox that allows for a more efficient fire.

  • Page 61: 5-Year Warranty

    At that time, you will be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your AVALON appliance if it is found to be defective in material or workmanship within the time frame stated within this limited warranty.

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