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Travis Industries Lopi GreenField GS Owner's Manual

Direct vent freestanding stove
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Featuring the
WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an
aftermarket permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local
codes.
This appliance is only for use with the
type(s) of gas indicated on the rating plate.
A conversion kit is supplied with the
appliance.
GreenField
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
© Copyright 2010, T.I.
Burner
Owner's Manual
$10.00
100-01255_000
• Direct Vent Freestanding Stove
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Tested and Listed by
ANSI Z21.88 CSA 2.33
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
4101028
Mukilteo, WA 98275

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Summary of Contents for Travis Industries Lopi GreenField GS

  • Page 1 • Direct Vent Freestanding Stove • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Tested and Listed by Featuring the Burner ANSI Z21.88 CSA 2.33 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Introduction & Important Information

    To receive full warranty coverage, service of any type. you will need to show evidence of the date you purchased your Model: Lopi GreenField GS heater. Do not mail your Bill of Sale to us. Serial Number: We suggest that you attach your Bill...

  • Page 3: Table Of Contents

    Vent Termination Requirements ......23 Finalizing the Installation Leak Test ............24 Pilot Adjustment (if necessary) ......24 Air Shutter Adjustment (if necessary) ....25 Check Flame ............25 Face and Glass Removal ........26 Log Installation ............ 28 © Travis Industries 4101028 100-01255_000...

  • Page 4: Safety Precautions

    © Travis Industries 4101028 100-01255_000...
  • Page 5 Always follow the instructions in this manual. • If the fiber logs become damaged, replace with Travis Industries log set. • Plug the heater into a 120V • Travis Industries, Inc. grounded electrical outlet. grants no warranty,...

  • Page 6: Features

    This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using the included LP conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 4101028...

  • Page 7: Installation

    Notify your insurance company before hooking up this stove. The requirements listed below are divided into sections. All requirements must be met simultaneously. The order of installation is not rigid – the qualified installer should follow the procedure best suited for the installation. © Travis Industries 4101028 100-01255_000...

  • Page 8: Packing List

    • Fumes and smoke from the paint curing and oil burning off the steel may occur the first time you start this heater. This is normal. We recommend you open windows to vent the room. © Travis Industries 4101028 100-01255_000...

  • Page 9: Stove Clearances

    10" Min. 254mm 5" Min. NOTE: At minimum clearance 127mm the switch box is very close (1/8" 3mm) to the rear wall. 5" Min. 127mm 45° Rear Vent (Straight) Installations 10" Min. 254mm 8-1/4" Min. 210mm © Travis Industries 4101028 100-01255_000...
  • Page 10 (for qualified installers only) Top to Rear Vent Modification NOTE: The rear vent parts are included in the Minimum Vent Kit “D” (sku 96200317). If using the rear vent configuration, make sure to review vent configuration before proceeding. © Travis Industries 4101028 100-01255_000...

  • Page 11: Mobile Home Requirements

    • The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. © Travis Industries 4101028 100-01255_000...

  • Page 12: Optional Wall Switch Or Thermostat Installation

    (see “a” below). 2. If you wish keep the switch and connect the wires in parallel or series, use wire splitters. Burner Circuit Wires POWER SUPPLY Green Black White Black MAIN BATTERY COMFORT BURNER TRAY CONTROL © Travis Industries 4101028 100-01255_000...

  • Page 13: Gas Line Installation

    Contact the local gas supplier if the regulator is at an improper pressure. Standard Input Pressure Natural Gas 7” W.C. (1.74 Kpa) Propane 13” W.C. (3.23 Kpa) © Travis Industries 4101028 100-01255_000...

  • Page 14: Vent Requirements

    Approved Vent – Rear Vent Configuration • WITH NO VENT RISE: Must use Travis Industries Minimum Vent Kit D (Part # 96200317) only. • WITH VENT RISE: Use Travis Industries Rear Vent Conversion ( Part # 94400998) with 8" (204mm) diameter Simpson Dura-Vent Direct-Vent Pro (or GS)*.

  • Page 15: Approved Vent Configurations

    (see the illustration below). The screw location indicates restrictor position. In this example, the restrictor is set in position # 3. Tighten the screws to secure the restrictor. (closed) # 5 (open - stock position) # 1 © Travis Industries 4101028 100-01255_000...

  • Page 16: Closing The Diffuser

    (position # 2). DIFFUSER SIDE VIEW Bottom of inner Before (Stock - Position # 1) Inner flue assembly flue assembly After (Position # 2) Replace the Remove the diffuser. diffuser. © Travis Industries 4101028 100-01255_000...

  • Page 17: Exhaust Restrictor Extender

    When a horizontal elbow (90° or 45°) is to the top of the termination Elbow used, horizontal length is the sum of the on vertical terminations. two lengths (H1 + H2). Vent Vertical Elbow Height © Travis Industries 4101028 100-01255_000...

  • Page 18: Rear Vent Configuration With No Rise

    Rear Vent Configuration with No Rise • Use the minimum vent kit “D” from Travis Industries (SKU 96200317). This kit contains the following components used to vent the stove through a typical exterior wall: -- Travis Thimble (unique to this stove) -- Wall Cover (Black) -- Pipe Section (3.9”)

  • Page 19: Rear Vent Configuration With Horizontal Termination

    Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination • Use the rear vent conversion from Travis Industries (SKU 94400998). • Use 8” Diameter Vent • Horizontal sections require a ¼” (6mm) rise every 12” (305mm) of travel.

  • Page 20: Rear Vent Configuration With Vertical Termination

    Installation (for qualified installers only) Rear Vent Configuration with Vertical Termination • Use the rear vent conversion from Travis Industries (SKU 94400998). • Use 8” Diameter Vent • Horizontal sections require a ¼” (6mm) rise every 12” (305mm) of 31' max (9.3m) 31' max (9.3m)

  • Page 21: Top Vent With Horizontal Termination

    Diffuser Closed 5 feet (1.5m) 5 feet (1.5m) 0 feet 0 feet Horizontal Elbow Horizontal elbows are elbows placed between two horizontal sections of pipe. One 45° or 90° horizontal elbow is allowed for this configuration. © Travis Industries 4101028 100-01255_000...

  • Page 22: Top Vent With Vertical Termination

    5 feet (1.5m) Min. 2' (0.61m) Rise Required 0 feet 0 feet Horizontal Elbow Horizontal elbows are elbows placed between two horizontal sections of pipe. One 45° or 90° horizontal elbow is allowed for this configuration. © Travis Industries 4101028 100-01255_000...

  • Page 23: Vent Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4101028 100-01255_000...

  • Page 24: Leak Test

    AA Battery Tray Swing the control cover down to access the batteries. Battery Holder for Control Panel Lights Install the logs (see page 28). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 4101028 100-01255_000...

  • Page 25: Air Shutter Adjustment (If Necessary)

    The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 11. Give this manual to the home owner for future reference and fully explain operation of this heater. © Travis Industries 4101028 100-01255_000...

  • Page 26: Face And Glass Removal

    Swing the glass frame into place - you may have to lift it slightly to allow it to fit over the top of the firebox. c) Attach the upper latches (follow the instructions above in reverse). d) Replace the stove top. © Travis Industries 4101028 100-01255_000...
  • Page 27 Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4101028 100-01255_000...

  • Page 28: Log Installation

    The ember trays are shipped with the logs. Place them on top of the ember tray stands (shipped with the stove – see below). Make sure the ember trays are placed with the flat edges facing inwards. © Travis Industries 4101028...

  • Page 29: Travis Industries

    (see photos below). Position the log so the right side straddles the burner holes. The log must not cover any burner holes and should have a gap at the front (see arrows below). © Travis Industries 4101028 100-01255_000...
  • Page 30 The left twig has a hole in the bottom that fit over a pin on the back log (see photos below). Place the twig as shown below. Note how the front of the twig rests on a flat spot on the left log. © Travis Industries 4101028...
  • Page 31 The right twig has one hole in the bottom that fits over a pin on the back log (see photo below). The bottom of the twig rests on both the right and left log. Place the log as shown below. Note how the right twig nearly contacts the left twig. © Travis Industries 4101028 100-01255_000...
  • Page 32 (for qualified installers only) Front Ember Chunk Placement Place the ember chunk as shown in the photos below. The left side covers one of the burner screws. Make sure the ember chunk does not cover any burner holes. © Travis Industries 4101028 100-01255_000...
  • Page 33 Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 4101028 100-01255_000...

  • Page 34: Before You Begin

    This switch turns the rear burner on and off. This holder contains 4 AA batteries that allow the stove to operate during AA Battery Holder power outages. Main Burner This switch turns the stove burners on and off. © Travis Industries 4101028 100-01255_000...

  • Page 35: Starting The Stove For The First Time

    Adjusting the Flame Height This stove has an adjustable flame to tailor the look and heat output to your specific needs. It is adjusted by turning the flame adjust knob. © Travis Industries 4101028 100-01255_000...

  • Page 36: Accent Light

    Frequent On / Off Operation – if you are frequently turning the stove on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. © Travis Industries 4101028...

  • Page 37: Normal Operating Sounds

    This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create a burnt-paper smell. This is normal during startup. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4101028 100-01255_000...

  • Page 38: Maintenance

    9v battery (see the illustration below). The battery holder is held in place with Velcro and may be removed for easier access. Battery Holder AA Battery Tray Swing the control cover down to access the batteries. Battery Holder for Control Panel Lights © Travis Industries 4101028 100-01255_000...

  • Page 39: Accent Light Replacement

    WARNING: Do not over-tighten the set-screws, this may deform the posts and break the bulb. NOTE: .Take care to not touch the bulb with your fingers – use foam packing or paper towel to hold the bulb 35 Watt 120 Volt T4 Halogen Bulb (G6.35 Base) © Travis Industries 4101028 100-01255_000...

  • Page 40: Yearly Service Procedure

    Monitor blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. Venting system should be examined by a qualified agency. © Travis Industries 4101028 100-01255_000...

  • Page 41: Troubleshooting Table

    Replace the AA batteries (see page 38) Comfort Control Does not Work The logs or coals are placed incorrectly See "Log Set Installation" Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass © Travis Industries 4101028 100-01255_000...

  • Page 42: Wiring Diagram

    CONTROL SPARK ROD DIAGNOSTIC ADAPTER VALVE COMMAND POWER GROUND Green Orange POWER SUPPLY Yellow / Green IPI / CPI Green Black Blue White Black White CONTINUOUS PILOT BATTERY COMFORT MAIN BURNER TRAY INTERMITTENT CONTROL PILOT © Travis Industries 4101028 100-01255_000...

  • Page 43: Replacement Parts List

    Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. Contact your local Travis Industries Dealer for a Replacement Parts List © Travis Industries 4101028...

  • Page 44: Safety Label

    Safety Label Safety Label The safety (listing) label is attached under the stove. A copy is shown below. © Travis Industries 4101028 100-01255_000...

  • Page 45: Warranty

    2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance.

  • Page 46: Optional Equipment

    2 Remove the side ember trays. Grasp the burner with both hands and lift it straight up and out of the firebox. NOTE: When re-installing, make sure the flat edges of the ember trays face inwards. © Travis Industries 4101028 100-01255_000...
  • Page 47 3 Remove and discard the rear air deflector (see below). Place the LP rear air deflector as shown below. Make sure the round notches fit over the dimples on the burner (see “a” below). 4 Discard the manifold cover (see below). © Travis Industries 4101028 100-01255_000...
  • Page 48 Rear Burner Orifice Front Burner Orifice Thread Sealant 15/16" 24mm 1/2" Wrench Orifice ID ORIFICE SIZE (ID) Natural Gas LP (Propane) Front Burner Orifice #49 DMS #57 DMS Rear Burner Orifice #43 DMS #53 DMS © Travis Industries 4101028 100-01255_000...
  • Page 49 NG (Natural Gas) Orifice 5/32" Hex NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. 8 Replace the burner, making sure it is correctly seated. Replace the ember trays. © Travis Industries 4101028 100-01255_000...
  • Page 50 (for qualified installers only) 9 Place the two rivets into the burner holes shown below. Back of Burner Front of Burner 10 Place the included log spacers on the rear log shelves as shown below. © Travis Industries 4101028 100-01255_000...
  • Page 51 11 Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4101028 100-01255_000...

  • Page 52: Greensmart™ Remote Control Installation

    • (2) #8 x ½” Machine Screws • (2) Wire Ties • Torx T-20 Wrench • Wall Mount (for placing the transmitter on a wall) • (2) Drywall anchors (for wall mount) • (2) #8 x 3/8” Type B Screws © Travis Industries 4101028 100-01255_000...
  • Page 53 CONTROL SPARK ROD DIAGNOSTIC ADAPTER VALVE COMMAND POWER GROUND Green Orange POWER SUPPLY Yellow / Green IPI / CPI Black Green Blue White Black White CONTINUOUS PILOT BATTERY COMFORT MAIN BURNER TRAY INTERMITTENT CONTROL PILOT © Travis Industries 4101028 100-01255_000...
  • Page 54 Receiver IPI / CPI Blue White CONTINUOUS (4) AA Batteries PILOT FAN CONTROL Fan Controller POWER 120 VAC INTERMITTENT Power In 110V OUT AUX OUT PILOT Accent Thermodisk Light (s) Optional Blower(s) Accent Light Rheostat © Travis Industries 4101028 100-01255_000...
  • Page 55 (see Figure 4). NOTE: Remove the battery trays before removing the control panel. WARNING: Take care to prevent scratching the control panel door (use cardboard or paper). Figure 4 Figure 3 © Travis Industries 4101028 100-01255_000...
  • Page 56 Figure 6 Disconnect the two leads on the back of the control panel for the IPI / CPI switch (continuous pilot / greensmart pilot – see Figure 7). Figure 7 © Travis Industries 4101028 100-01255_000...
  • Page 57 Pull the plate and wiring forward (see Figure 12). Un-hook the wires from the wire-locks and remove the wiring harness, plate, battery holder, and ac adapter (see Figure 13). These items may be discarded. Figure 13 Figure 12 © Travis Industries 4101028 100-01255_000...
  • Page 58 16) – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. Figure 16 Figure 15 11 Place the GreenSmart wiring harness in front of the stove, noting the position of each connector (see .Figure 17). Figure 17 © Travis Industries 4101028 100-01255_000...
  • Page 59 13 Attach the blue and white wires to the IPI/CPI switch (see Figure 20). Connect the wiring harness to the stepper motor (see Figure 21). Figure 21 Figure 20 14 Attach the wiring harness to the comfort control valve connection (see Figure 22). Figure 22 © Travis Industries 4101028 100-01255_000...
  • Page 60 17 Access the back of the stove and disconnect the power lead from accent light (see Figure 26). Connect the accent light wiring to the power lead included with this kit (see Figure 27). Figure 26 Figure 27 © Travis Industries 4101028 100-01255_000...
  • Page 61 19 Slide the receiver through the control panel and attach the “RECEIVER” connector to the receiver (see Figure 29). Attach the control panel to the stove using the four screws removed earlier (see Figure 30). Figure 30 Figure 29 © Travis Industries 4101028 100-01255_000...
  • Page 62 (see Figure 34 - use a paperclip to press the “PRG” button, let it beep, then press any button on the transmitter – the receiver should beep 5 times – see the operating instructions for further details). Figure 34 Figure 33 © Travis Industries 4101028 100-01255_000...
  • Page 63 Use the included drywall anchors (and screws) to secure it to the wall (see Figure 37). Figure 37 25 Restore power to the stove and test operation of the remote (see the instructions included with the remote). © Travis Industries 4101028 100-01255_000...

  • Page 64: Index

    Warranty .............. 40 Hearth Requirements ........... 11 Water on Glass (see Condensation) ....35 Heating Specifications ......... 6 Weight ..............6 Horizontal Vent Termination Requirements ..23 Wiring Diagram ............ 42 Yearly Service Procedure ........40 © Travis Industries 4101028 100-01255_000...

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