Honda CB500XA 2017 Owner's Manual
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Honda CB500XA 2017 Owner's Manual

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OWNER'S MANUAL
CB500XA

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Summary of Contents for Honda CB500XA 2017

  • Page 1 OWNER’S MANUAL CB500XA...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 The following codes in this manual ● Honda motorcycle. Your selection of a indicate each country. Honda makes you part of a worldwide family The illustrations here in are based on the ● of satisfied customers who appreciate CB500XA Ⅲ ED type.
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 16 Maintenance P. 40 Troubleshooting P. 86 Information P. 104 Specifications P. 118 Index P. 121...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 6 Safety Precautions..........P. 10 Riding Precautions ..........P. 11 Accessories & Modifications......P. 14 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding Perform all routine and regular inspections onto the grab rails or your waist, leaning with ●...
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It's important to keep your motorcycle properly by wearing bright reflective clothing, positioning maintained and in safe riding condition. yourself so other drivers can see you, signaling...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the Never run your motorcycle inside a garage or ignition switch to the (Off) position, and other enclosure. evaluate the condition of your motorcycle. WARNING Inspect for fluid leaks, check the tightness of Running the engine of your motorcycle critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels.

  • Page 10: Image Labels

    Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 Image Labels BATTERY LABEL DANGER lll ED, ll U type • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 12 Image Labels RADIATOR CAP LABEL DANGER III ED type NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm ACCESSORIES AND LOADING WARNING LABEL WARNING III ED type ACCESSORIES AND LOADING • The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage.
  • Page 13 Image Labels TYRE INFORMATION & DRIVE CHAIN LABEL Except ll KO type Cold tyre pressure: [Driver only] Front 250 kPa (2.50 kgf/cm , 36 psi) Rear 290 kPa (2.90 kgf/cm , 42 psi) [Driver and passenger] Front 250 kPa (2.50 kgf/cm , 36 psi) Rear 290 kPa (2.90 kgf/cm...

  • Page 14: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Keep passenger's hands onto the grab rails Not wearing a helmet increases the ●...

  • Page 15: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking and ● downshifting. During the first 500 km (300 miles) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle's stability. motorcycle's future reliability and performance.
  • Page 16 Riding Precautions Anti-lock Brake System (ABS) Engine Braking This model is equipped with an Anti-lock Brake Engine braking helps slow your motorcycle System (ABS) designed to help prevent the down when you release the throttle. For further brakes from locking up during hard braking. slowing action, downshift to a lower gear.
  • Page 17 Riding Precautions Slowly lean the motorcycle to the left until its Parking weight rests on the side stand. Park on a firm, level surface. ● Turn the handlebar fully to the left. If you must park on a slight incline or loose ●...

  • Page 18: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 19: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your ● cause a crash and you can be seriously motorcycle's handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 20: Operation Guide

    Parts Location Tool kit (P.39) Document bag (P.39) Side cover (P.61) Front brake fluid reservoir (P.68) Front suspension spring preload adjuster (P.83) Front brake lever (P.82) Throttle grip (P.79) Engine oil fill cap (P.62) Engine oil level inspection window (P.62) Engine oil filter (P.64) Engine oil drain bolt...
  • Page 21 Windscreen (P.85) Front suspension spring preload adjuster (P.83) Clutch lever (P.76) Fuel fill cap (P.37) Seat (P.60) Battery (P.58) Fuse box (P.102) Side cover (P.61) Drive chain (P.72) Rear suspension spring preload adjuster (P.84) Coolant reserve tank (P.66) Side stand (P.71) Shift lever (P.36)
  • Page 22 Instruments button button Display Check When the ignition switch is turned to the (On) position, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 23 Speedometer Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) Clock (12-hour display) To set the clock: (P.24) Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 2.8 L (0.74 US gal, 0.62 Imp gal) If the fuel gauge indicator flashes in a repeat pattern or turns off: (P.91)
  • Page 24 Instruments (Continued) Odometer [TOTAL] & Tripmeter [TRIP A/B] & Current fuel mileage meter & Average fuel mileage meter [AVG] & Fuel consumption meter button selects the odometer, tripmeter A, tripmeter B, current fuel mileage, average fuel mileage and fuel consumption. To reset the tripmeter: (P.22) Fuel...
  • Page 25 The average fuel mileage and fuel consumption will be based on tripmeter A. • Current fuel mileage: Current instant fuel mileage. If your speed is less than 7 km/h (5 mph), “--.-” is displayed. When “--.-” is displayed at speeds above 7 km/h (5 mph), go to your dealer for service. •...
  • Page 26 Instruments (Continued) Then, the display returns to the last selected To reset the tripmeter, average fuel indication. mileage and fuel consumption To reset tripmeter A, average fuel mileage, and fuel consumption together, press and hold button with tripmeter A, average fuel mileage, or fuel consumption displayed.
  • Page 27 Reserve fuel consumption display • Flashes from “0.0” L or gal. When the 1st (E) segment of the fuel gauge When the amount of consumed fuel is starts flashing, the odometer & tripmeter & more than 1.0 L (0.26 US gal, 0.22 Imp fuel mileage meter &...
  • Page 28 Instruments (Continued) Display Setting Ordinary display Following items can be changed sequentially. • Clock setting Setting Mode • Backlight brightness adjustment Clock setting • Activating/deactivating of tripmeter A, average fuel mileage and fuel Backlight brightness adjustment consumption automatic reset mode •...
  • Page 29 The following moves the ordinary display at Press button. The minute digits start display setting. flashing. • The button is not pressed for about 30 seconds • Turn the ignition switch to the (Off) Press button until the desired minute is position and then to the (On) position displayed.
  • Page 30 Instruments (Continued) 2 Backlight brightness adjustment: Press button. The backlight is set, and You can adjust the brightness to one of five then the display moves to the activating/ deactivating of tripmeter A, average fuel levels. mileage and fuel consumption automatic Press button.
  • Page 31 3 Activating/deactivating of To end the selection, press button. The tripmeter A, average fuel mileage and activation/deactivation of automatic reset mode is set, and then the display moves to fuel consumption automatic reset the on/off of blinks of HISS indicator (HISS mode: indicator comes on).
  • Page 32 Instruments (Continued) 4 Setting of HISS indicator: 5 Changing the speed and mileage unit: You can select the blink or off the HISS Press button to select either “km/h” and indicator. “km” or “mph” and “mile.” Press button to select “ ”...
  • Page 33 6 Changing the fuel mileage meter unit: To end the selection, press button. Press button to select “km/L” or “L/100 The established setting can also be set by km”. turning the ignition switch to the (Off) position. The control is automatically switched from the setting mode to the ordinary display if If the “mph”...
  • Page 34 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned to the (On) position. Goes off when your speed reaches approximately 10 km/h (6 mph).
  • Page 35 Left turn signal indicator Neutral indicator Comes on when the transmission is in Neutral. High beam indicator HISS indicator (P.87) (P.106) • Comes on briefly when the ignition switch is turned to the (On) position. Goes off if the ignition key has the correct coding.
  • Page 36 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Start button Horn button Hazard switch Turn signal switch Switchable when the ignition Pressing the switch turns switch is in the (On) position.
  • Page 37 (On) Ignition switch Turns electrical system on for starting/riding. Switches the electrical system on/off, locks (Off) the steering. Turns engine off. Key can be removed when in the (Off) (Lock) position. (Lock) Locks steering. Continued...
  • Page 38 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the (Lock) position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 39 Starting the Engine Start your engine using the following procedure, Make sure the engine stop switch is in the regardless of whether the engine is cold or warm. (Run) position. Turn the ignition switch to the (On) position. Shift the transmission to Neutral ( indicator comes on).
  • Page 40 Shifting Gears Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern. If you put the motorcycle in gear with the side stand down, the engine will shut off.
  • Page 41 Refuelling Opening the Fuel Fill Cap Ignition key Level plate Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks.
  • Page 42 Storage Equipment Helmet Holder WARNING The helmet holder is located under the seat. Riding with a helmet attached to the A helmet set wire is in the tool kit. holder can interfere with the rear wheel or suspension and could cause a crash Helmet set wire in which you can be seriously hurt or killed.
  • Page 43 Tool Kit / U-Shaped Lock Document Bag The tool kit is located under the seat. The document bag is located underside of There is also space to store a U-shaped lock. the seat. Rubber strap Tool kit Document bag Rubber strap U-shaped lock Removing the Seat (P.60)

  • Page 44: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 41 Clutch ..............P. 76 Maintenance Schedule........P. 42 Throttle ..............P. 79 Maintenance Fundamentals ......P. 45 Crankcase Breather ...........

  • Page 45: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 46: Maintenance Schedule

    Maintenance work should be performed in accordance with Honda's standards and Honda recommends that your dealer should specifications by properly trained and road test your motorcycle after each periodic equipped technicians. Your dealer meets all maintenance is carried out.
  • Page 47 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Shop Manual. Replace : Technical. In the interest of safety, have your motorcycle Clean serviced by your dealer.
  • Page 48 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 45 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn...

  • Page 49: Maintenance Fundamentals

    Maintenance Fundamentals Drive chain - Check condition and slack, Pre-ride Inspection ● adjust and lubricate if necessary. P. 72 To ensure safety, it is your responsibility to Brakes - Check operation; ● perform a pre-ride inspection and make sure Front and Rear: check brake fluid level and that any problem you find is corrected.
  • Page 50 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your motorcycle unsafe and cause a crash in which you can be seriously hurt When ordering coloured components, specify or killed.
  • Page 51 Maintenance Fundamentals What to do in an emergency Battery If any of the following occur, immediately see your doctor. Your motorcycle has a maintenance-free type Electrolyte splashes into your eyes: ● battery. You do not have to check the battery Wash your eyes repeatedly with cool water for at electrolyte level or add distilled water.
  • Page 52 NOTICE If the terminals are heavily corroded, clean Installing non-Honda electrical accessories can and polish the terminals with a wire brush or overload the electrical system, discharging the sandpaper. Wear safety glasses.
  • Page 53 Blown fuse Selecting the Engine Oil For recommended engine oil, see “Specifications.” P. 119 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: NOTICE JASO T 903 standard : MA ●...
  • Page 54 The API classification specifies the quality and Recommended brake fluid: performance rating of engine oils. Use SG or Honda DOT 4 Brake Fluid or equivalent higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the Drive Chain circular API service symbol.
  • Page 55 Maintenance Fundamentals Also inspect the drive sprocket and driven sprocket. If After cleaning, wipe dry and lubricate with the either has worn or damaged teeth, have the sprocket recommended lubricant. replaced by your dealer. Recommended lubricant: Drive chain lubricant designed specifically for O-ring chains If not available, use SAE 80 or 90 gear oil.
  • Page 56 Service if the deposit level can be Recommended Coolant seen in the transparent section of the drain Pro Honda HP Coolant is a pre-mixed solution tube. If the drain tube overflows, the air filter may of antifreeze and distilled water.
  • Page 57 Maintenance Fundamentals Inspecting for Abnormal Wear Tyres (Inspecting/Replacing) Checking the Air Pressure Inspect the tyres for signs of abnormal wear Visually inspect your tyres and use an air pressure gauge to measure the air pressure at on the contact surface. least once a month or any time you think the tyres look low.
  • Page 58 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a For safe riding, you should replace the tyres crash in which you can be seriously hurt when the minimum tread depth is reached.
  • Page 59 Always use the size and type of tyres Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tyre is installed.
  • Page 60 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 61: Tool

    Tool The tool kit is stored under the seat. P. 60 II U, II KO type Pin spanner ● You can perform some roadside repairs, minor 8 × 12 mm Open end wrench ● adjustments and parts replacement with the 10 ×...

  • Page 62: Removing & Installing Body Components

    Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the (Off) Rubber Positive position. strap terminal Remove the seat. P. 60 Unhook the rubber strap from rear side. Negative Disconnect the negative - terminal from the terminal battery.

  • Page 63: Clip

    Removing & Installing Body Components Clip Clip Removal Press down on the centre pin to release the lock. Pull the clip out of the hole. Centre pin Installation Push the bottom of the centre pin. Insert the clip into the hole. Press down on the centre pin to lock the clip.

  • Page 64: Seat

    Removing & Installing Body Components Seat Seat Removal Insert the ignition key into the seat lock. Ignition key Tab Recess Turn the key clockwise, then pull the seat back and up. Front prong Installation Rear Insert the front and rear prongs into the Seat lock prongs front and rear stays on the frame and the...

  • Page 65: Side Cover

    Removing & Installing Body Components Side Cover Side Cover The right and left side covers can be removed in the same manner. Prongs Grommets Grommets Removal Remove bolt A and bolt B. Remove the prongs from the grommets. Remove the side cover by releasing the tab.

  • Page 66: Engine Oil

    Engine Oil Checking the Engine Oil If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) Oil level inspection position and wait for 2 to 3 minutes. window Place your motorcycle in an upright Upper level position on a firm, level surface.
  • Page 67 Engine Oil Adding Engine Oil Adding Engine Oil Securely reinstall the oil fill cap. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient level mark, add the recommended engine oil. oil can cause damage to your engine. Do not mix different brands and grades of oil.
  • Page 68 Changing Engine Oil & Filter Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. Drain bolt Sealing washer...
  • Page 69 Engine Oil Changing Engine Oil & Filter Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft) Fill the crankcase with the recommended oil ( P. 49, P. 119) and install the oil fill cap.

  • Page 70: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your motorcycle inspected Check the coolant level in the reserve tank by your dealer. while the engine is cold. Place your motorcycle on a firm, level Adding Coolant surface.
  • Page 71 Coolant Changing Coolant Remove the left side cover. P. 61 Reserve tank cap Remove the reserve tank cap and add fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening.

  • Page 72: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes Place your motorcycle in an upright excessive, inspect the brake pads for wear. position on a firm, level surface.
  • Page 73 Brakes Inspecting the Brake Pads Inspecting the Brake Pads If necessary have the pads replaced by your dealer. Always replace both left and right brake pads Check the condition of the brake pad wear at the same time. indicators. The pads need to be replaced if a brake pad is worn to the indicator.
  • Page 74 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 75: Side Stand

    Side Stand Checking the Side Stand Sit on the motorcycle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 76: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 77 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Pulser ring Wheel speed sensor Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. When adjusting the drive chain slack, be careful not to damage the wheel speed Lock nut sensor and pulser ring.
  • Page 78 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting nuts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain. Turn Tighten the adjusting nuts lightly, then the adjusting nuts counterclockwise to hold the adjusting nuts and tighten the...
  • Page 79 Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Checking the Drive Chain Wear Check the chain wear label when adjusting the Check the condition of the drive chain slider. drive chain. If the index mark on the washer enters The drive chain slider will need to be the red zone on the label after the chain has been replaced if the chain slider is worn to the...

  • Page 80: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 81 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay Upper Adjustment Attempt adjustment with the upper clutch － cable adjuster first. Loosen the upper lock nut. ＋ Turn the upper clutch cable adjuster until the freeplay is 10 - 20 mm (0.4 - 0.8 in). Tighten the upper lock nut and check the Upper clutch cable adjuster freeplay again.
  • Page 82 Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower lock nut Adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. Loosen the lower lock nut. Turn the adjusting nut until the clutch lever freeplay is 10 - 20 mm (0.4 - 0.8 in).

  • Page 83: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.

  • Page 84: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube Crankcase breather tube plug...

  • Page 85: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim Turn the pinion in or out as necessary using provided Phillips screwdriver. P. 57 You can adjust vertical aim of the headlight Obey local laws and regulations. for proper alignment. Pinion Remove the clips ( P.

  • Page 86: Adjusting The Brake Lever

    Other Adjustments Adjusting the Brake Lever Adjusting the Brake Lever Adjuster Index mark Forward You can adjust the distance between the tip of the brake lever and handle grip. Adjustment method Turn the adjuster until the numbers align with the index mark while pushing the lever forward in the desired position.

  • Page 87: Adjusting The Front Suspension

    Other Adjustments Adjusting the Front Suspension Adjusting the Front Suspension Fork bolt Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn clockwise to increase spring preload (hard), or turn counterclockwise to decrease 3rd groove spring preload (soft).

  • Page 88: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Index mark Spring Preload You can adjust the spring preload by the Adjuster adjuster to suit the load or the road surface. Turn the adjuster using the pin spanner and Lower extension bar provided in the tool kit.

  • Page 89: Adjusting The Windscreen Height

    Other Adjustments Adjusting the Windscreen Height Adjusting the Windscreen Install the right and left bolts to the low position holes or high position holes. Height You can adjust the windscreen height 1 of 2 positions. Remove the windscreen by removing the bolts.

  • Page 90: Troubleshooting

    Troubleshooting Engine Will Not Start (HISS indicator stays Burned-out Light Bulb........P. 99 on) ............... P. 87 Blown Fuse............P. 102 Overheating (High coolant temperature indicator is on) ..........P. 88 Warning Indicators On or Flashing....P. 89 Low Oil Pressure Indicator ........ P. 89 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....

  • Page 91: Engine Will Not Start (Hiss Indicator Stays On)

    Engine Will Not Start (HISS indicator stays on) Starter Motor Operates But Check if there are no any metallic seals or stickers on the key. Engine Does Not Start If the HISS indicator still stays on, have your motorcycle inspected by your Check the following items: dealer.

  • Page 92: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following Check that the radiator fan is operating, occurs: and then turn the ignition switch to the High coolant temperature indicator (Off) position. ● comes on. If the fan is not operating: Suspect a fault.

  • Page 93: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another serious problem. Have your motorcycle If the low oil pressure indicator comes on, inspected by your dealer. pull safely to the side of the road and stop the engine.

  • Page 94: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. If the indicator operates in one of the The ABS indicator may flash if you turn the following ways, you may have a serious rear wheel while your motorcycle is lifted off...

  • Page 95: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 96: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 97 Tyre Puncture Removing Wheels When removing and installing the wheel, be Take care to prevent the brake caliper careful not to damage the wheel speed from scratching the wheel during sensor and pulser ring. removal. Tape or cloth Mounting bolts Front Wheel Removal Place your motorcycle on a firm, level...
  • Page 98 Tyre Puncture Removing Wheels Loosen the axle pinch bolt and front axle Installation shaft. Attach the right and left side collars in Support your motorcycle securely and their original locations on the wheel. raise the front wheel off the ground using On the left side, place the wheel between a maintenance stand or a hoist.
  • Page 99 Tyre Puncture Removing Wheels Install the brake caliper and tighten the Raise the front wheel off the ground mounting bolts. again, and check that the wheel rotates freely after you release the brake. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft) Uncover the protective tape or cloth.
  • Page 100 Tyre Puncture Removing Wheels Rear Wheel Pulser ring Wheel speed sensor Removal Place your motorcycle on a firm, level Collar A surface. Support your motorcycle securely and raise the rear wheel off the ground using Rear axle Lock nut a maintenance stand or a hoist. Adjusting nut Loosen the rear axle nut, lock nuts and Washer...
  • Page 101 Tyre Puncture Removing Wheels Remove the rear axle shaft, washer, brake Installation caliper bracket, rear wheel and side To install the rear wheel, reverse the collars. removal procedure. Support the brake caliper assembly so Take care to prevent the brake caliper that it doesn’t hang from the brake from scratching the wheel during hose.
  • Page 102 Tyre Puncture Removing Wheels Make sure that the slot on the brake Adjust the drive chain slack. P. 73 caliper bracket is positioned in the lug on Tighten the rear axle nut. the swingarm. Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) Brake caliper bracket Tighten the adjusting nuts lightly, then hold the adjusting nuts and tighten the...

  • Page 103: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the (Off) or before charging.
  • Page 104 Electrical Trouble Burned-out Light Bulb Headlight/Position Lights Brakelight/Taillight Position lights Brakelight/Taillight Headlight The brakelight and taillight uses several LEDs. If there is a LED which is not turned on, see The headlight/position lights use several your dealer for servicing. LEDs. If there is a LED which is not turned on, see your dealer for servicing.
  • Page 105 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Bulb License Plate Light Bulb Remove the screw and collar. Remove the screws, license light cover Remove the turn signal lens. and cover packing. Slightly press the bulb and turn it Pull out the bulb without turning. counterclockwise.

  • Page 106: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Fuse box covers Before handling fuses, see “Inspecting and Replacing Fuses.” P. 49 Fuse Box Fuses Remove the seat. P. 60 Remove the fuse box covers. Spare fuses Pull the fuses out one by one with the fuse puller in the tool kit and check for a blown fuse.
  • Page 107 Electrical Trouble Blown Fuse Main Fuse Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Wire connector with a spare fuse of the same rating. Spare main fuse is provided in the starter magnetic switch. Main fuse Reinstall parts in the reverse order of removal.

  • Page 108: Information

    Information Keys..............P. 105 Instruments, Controls, & Other Features... P. 106 Caring for Your Motorcycle ......P. 108 Storing Your Motorcycle ....... P. 113 Transporting Your Motorcycle..... P. 113 You & the Environment ......... P. 114 Serial Numbers ..........P. 115 Fuels Containing Alcohol ......

  • Page 109: Keys

    Keys Keys If you lose a key, make another duplicate key immediately. Ignition Key To make a duplicate key and register it with This motorcycle has two ignition keys and a key your HISS system, take the spare key, the key tag with a key number and a bar code.

  • Page 110: Instruments, Controls, & Other Features

    HISS Do not turn the key while riding. The Honda Ignition Security System (HISS) Engine Stop Switch immobilizes the engine's ignition system if an improperly-coded key is used to try and start the Do not use the engine stop switch except in an engine.
  • Page 111 Instruments, Controls, & Other Features EU Directive Morocco only This immobilizer system complies with the RE (Radio Equipment) Directive (2014/53/EU). The declaration of conformity to RE Directive is provided to the owner at the time of purchase. Document Bag The declaration of conformity should be kept at The owner’s manual, registration, and insurance a safe place.

  • Page 112: Caring For Your Motorcycle

    Thoroughly rinse your motorcycle with Frequent cleaning and polishing is important to plenty of clean water and dry with a soft, ensure the life of your Honda. A clean clean cloth. motorcycle makes it easier to spot potential After the motorcycle dries, lubricate any problems.
  • Page 113 Caring for Your Motorcycle Do not direct water near the headlight: Washing Precautions ● The headlight's inside lens may fog Follow these guidelines when washing: temporarily after washing or while riding Do not use high-pressure washers: ● High-pressure water cleaners can in the rain.
  • Page 114 Caring for Your Motorcycle Aluminium Components Panels Aluminium will corrode from contact with dirt, Follow these guidelines to prevent scratches mud, or road salt. Clean aluminium parts and blemishes: regularly and follow these guidelines to avoid Wash gently using a soft sponge and plenty ●...
  • Page 115 Caring for Your Motorcycle For a dirtier windscreen, use a diluted neutral Windscreen detergent with a sponge and plenty of water. Using plenty of water, clean the windscreen with Make sure to wash off all the detergent. a soft cloth or sponge. (Avoid using detergents (Detergent residue may cause windscreen or any kind of chemical cleaner on the cracks.)
  • Page 116 Caring for Your Motorcycle When the exhaust pipe and muffler are painted, Exhaust Pipe and Muffler do not use a commercially available abrasive The exhaust pipe and muffler are stainless steel kitchen cleaning compound. Use a neutral but may become stained by mud or dust. detergent to clean the painted surface on the To remove mud or dust, use a wet sponge and exhaust pipe and muffler.

  • Page 117: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle Transporting Your Motorcycle If you store your motorcycle outdoors, you should consider using a full-body motorcycle cover. If your motorcycle needs to be transported, it If you won't be riding for an extended period, should be carried on a motorcycle trailer or a follow these guidelines: flatbed truck or trailer that has a loading ramp...

  • Page 118: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling centre. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 119: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Frame number Engine number...

  • Page 120: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 121: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 122: Specifications

    Specifications Main Components ■ Unleaded petrol Fuel Overall length 2,095 mm (82.5 in) Recommended: 91 RON or higher Overall width 830 mm (32.7 in) Fuel containing ETHANOL up to 10 % by volume alcohol Windscreen position Tank capacity 17.5 L (4.62 US gal, 3.85 Imp gal) Overall height 1,360 mm (53.5 in) FTZ10S...
  • Page 123 0.8 - 0.9 mm (0.03 - 0.04 in) DID520V0 Standard drive chain Idle speed 1,200 ± 100 rpm No. of links Honda 4-stroke motorcycle oil API Service Drive sprocket Standard sprocket Classification SG or higher, excluding oils size Driven sprocket Recommended marked as “Energy Conserving”...
  • Page 124 Specifications Bulbs Torque Specifications ■ ■ Headlight Oil filter 26 N·m (2.7 kgf·m, 19 lbf·ft) Brakelight/Taillight Engine oil drain bolt 30 N·m (3.1 kgf·m, 22 lbf·ft) Front turn signal light 12 V-21 W × 2 Rear wheel axle nut 88 N·m (9.0 kgf·m, 65 lbf·ft) Rear turn signal light 12 V-21 W ×...

  • Page 125: Index

    Index Clutch System ........... 76 ABS (Anti-lock Brake System)....... 12 Colour Label............46 ABS (Anti-lock Brake System) Coolant............52, 66 Indicator ............ 30, 90 Crankcase Breather ......... 80 Accessories ............14 Digital Clock Adjustment....... 25 Battery............47, 58 Display Setting ..........24 Brakelight Switch..........
  • Page 126 Equipment Headlight Dimmer Switch ......32 Owner’s Manual ........39, 107 Helmet Holder..........38 Tool Kit..............39 High Beam Indicator........31 High Coolant Temperature Indicator ... 30, 88 HISS Indicator ..........31, 87 Flooded Engine ..........35 Horn Button ............32 Frame Number ..........
  • Page 127 PGM-FI (Programmed Fuel Injection) Maintenance Malfunction Indicator Lamp (MIL)..31, 89 Fundamentals ............. 45 Protective Apparel........... 10 Importance ............41 Safety ..............41 Schedule............... 42 Rear Suspension..........84 Maximum Weight Limit ......... 15 Recommended Modifications............ 14 Coolant ..............52 Fuel ................ 37 Oil ................
  • Page 128 Side Cover ............61 Turn Signal Indicators ........31 Side Stand............71 Tyres Side Stand Ignition Cut-off System .... 71 Air Pressure ............53 Specifications..........118 Puncture............... 92 Speedometer ............ 19 Replacing............53, 92 Start Button ..........32, 35 Starting the Engine ......... 35 Steering Lock ............
  • Page 129 42MJWD20 XXX.XXXX.XX. 00X42-MJW-D200 PRINTED IN XXXXX...

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