Stanley ProSet XT4 Service Manual
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Stanley ProSet XT4 Service Manual

Hydro-pneumatic power tool
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ProSet® XT4 Blind Rivet Tool - 76004
Hydro-Pneumatic Power Tool
Service Manual
Original Instruction
Request Info
Hydro-Pneumatic
Blind Rivet Tool
1-800-453-1692
www.aboveboardelectronics.com

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Summary of Contents for Stanley ProSet XT4

  • Page 1 Service Manual Original Instruction Request Info 1-800-453-1692 www.aboveboardelectronics.com Hydro-Pneumatic Blind Rivet Tool ProSet® XT4 Blind Rivet Tool - 76004 Hydro-Pneumatic Power Tool...
  • Page 2 E N G L I S H Fig. 1 4 & 5 Fig. 2 FIGURE 1 1a, 1b, 1c & 1d...
  • Page 3 E N G L I S H Fig. 3 Fig. 4 Fig. 5 90˚ Fig. 6...
  • Page 5 E N G L I S H Fig. 8...
  • Page 6 Intensifier Seal Assembly - XT4 07003-00333 Lip Seal 76004-03200 Pneumatic Piston Assembly - XT4 76004-03300 Head Assembly - XT4 71230-03205 Guide Ring 76004-02027 Proset XT4 Label 07003-00509 O Ring 73200-02022 Safety Label 07003-00274 Rod Seal 76003-02028 Bearing Ring 76003-03206 Spring...

  • Page 7: Table Of Contents

    STANLEY Engineered Fastening. The information provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a policy of continuous product improvement and therefore the products may be subject to change. The information provided is applicable to the product as delivered by STANLEY Engineered Fastening.

  • Page 8: Safety Definitions

    SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE WARNING: • DO NOT use outside the design intent of Placing STANLEY Engineered Fastening Blind Rivets. • Use only parts, fasteners, and accessories recommended by the manufacturer. •...

  • Page 9: Specification

    2. SPECIFICATIONS The ProSet® XT4 are hydro-pneumatic tools designed to place Stanley Engineered Fastening blind rivets at high speed The tools feature a vacuum system for rivet retention and trouble free collection of the spent mandrels regardless of tool orientation.

  • Page 10: Tool Dimension

    E N G L I S H 2. 2. TOOL DIMENSIONS Fig. 9 22.40 Dimensions in millimeters...

  • Page 11: Placing Specification

    E N G L I S H 2.3. PLACING SPECIFICATION Rivet Diameter mm [inches] Rivet Type 10,0 11,0 12,0 [5/32] [3/16] [1/4] Open End  *  **  Closed End  *  **   *   ...

  • Page 12: Main Components List

    E N G L I S H 2.4 MAIN COMPONENTS LIST Refer to figure 1 & 2 and the table below. Item Part Number Description 76003-15000 Standard nose equipment 76003-02022 Suspension hook 76003-05200 Mandrel collector 07001-00405 Oil plug 07003-00194 Seal 76003-02008 Trigger 76003-03700...

  • Page 13: Tool Set Up

    E N G L I S H 3. TOOL SET UP IMPORTANT - READ THE SAFETY WARNINGS ON PAGE 8 & 9 CAREFULLY BEFORE PUTTING INTO SERVICE. IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR REMOVING THE NOSE ASSEMBLY.

  • Page 14: Principle Of Operation

    E N G L I S H • Air supply hoses will have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system or 10 bar, whichever is the highest. • Air hoses must be oil resistant, have an abrasion resistant exterior and be armoured where operating conditions may result in hoses being damaged.

  • Page 15: Servicing The Tool

    E N G L I S H 5. SERVICING THE TOOL 5.1 MAINTENANCE FREQUENCY Regular servicing must be carried out by trained personnel and a comprehensive inspection performed annually or every 500,000 cycles, whichever is sooner. DISCONNECT AIR SUPPLY CAUTION - Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts.

  • Page 16: Service Kit

    E N G L I S H 5.5 SERVICE KIT For an easy complete service, Stanley Engineered Fastening offers the complete Service Kit below. Service Kit 76003-99990 Item Part Number Description Item Part Number Description 07900-00008 7/16 x 1/2 A/F Spanner...

  • Page 17: Maintenance

    E N G L I S H Before priming, empty the oil from tool as follows. • Switch OFF air supply at ON/OFF Valve (7.) • Remove all nose equipment (1.) Refer to section 3.1. • Remove Bleed Screw (4 ) and Seal (5.) •...

  • Page 18: Dismantling The Tool

    E N G L I S H (Ref. fig. 1) • Switch OFF air supply at ON/OFF Valve (7.) • Remove all nose equipment (1.) Refer to section 3.1. • Remove Bleed Screw (4)and Seal (5.) • Invert tool over suitable container, switch ON air supply at ON/OFF Valve Assembly (7 )and actuate tool. •...
  • Page 19 E N G L I S H • Remove the MCS Valve Assembly (31) and Spring (30) from the rear of the Head Assembly (12). • Once removed check the condition of Rod Seal (12) and discard if damaged. • Check the condition of Lip Seal (18), Lip Seal (21) and Bearing Tape (20) on the Piston assembly (19).
  • Page 20 E N G L I S H • Remove Gasket (34) from the Handle Assembly (33). • Remove O Ring (42) from the Hydraulic tube of the Head Assembly (12). • Separate the Handle Assembly (33) from the Head Assembly (12). •...

  • Page 21: Troubleshooting Guide

    E N G L I S H 7. Troubleshooting Guide Page Symptom Possible Cause Remedy Ref. Tool fails to operate In Line On/Off Valve (7) in ‘OFF’ position. In Line On/Off Valve (7) to ‘ON’ position. Insufficient air pressure. Adjust air pressure to within specification. Damaged Trigger Valve (35).

  • Page 22: General Safety Data 8.1 Hyspin° Vg32 Oil Safety Data 8.1 Hyspin® Vg32 Oil Safety Data

    E N G L I S H Symptom Possible Cause Remedy Page Ref. Slow cycle Low air pressure. Adjust air pressure to within specification. Build up of debris inside the Nose Service and clean Nose Assembly 13, 15 Equipment (1.) (1.) Stem Collector (3) removed or not Check Stem Collector.

  • Page 23: Moly Lithium Grease Ep 3753 Safety Data 8.2 Moly Lithium Grease Ep 3753 Safety Data

    You can check the location of your nearest authorized repair agent by contacting your local STANLEY Engineered Fastening office at the address indicated in this manual. Alternatively, a list of authorized repair agents and full details of our after-sales service and contacts are available on the Internet at: www.StanleyEngineeredFastening.com...

  • Page 24: Molykote° 55M Grease Safety Data 8.3 Molykote® 55M Grease Safety Data

    E N G L I S H 8.3 Molykote® 55m Grease Safety Data 8.3.1 First Aid: SKIN: Flush with water. Wipe off. INGESTION: No first aid should be needed. EYES: Flush with water. 8.3.2 Protecting the Environment: Do not allow large quantities to enter drains or surface waters. Methods for cleaning up: Scrape up and place in suitable container fitted with a lid.
  • Page 25 The names and logos of other companies mentioned herein may be trademarks of their respective owners. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local STANLEY Engineered Fastening representative is at your disposal should you need to confirm latest information.

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76004

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