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Hydraulic Tank Relocation Kit
100 Series Z Master Mowers
Model No. 107-3080
Loose Parts
Note: Use the chart below to identify parts for assembly.
DESCRIPTION
Template, hydraulic tank
Bolt, 1/4 x 1 inch
Flat washer, 1/4 inch
Tank stand
Bolt, 5/16 x 3/4 inch
Bolt, 5/16 x 1 inch
Flange nut, 5/16 inch
Swivel head hydraulic line assembly, model
year 2001 and before
R-clamp
Open end hydraulic line assembly, model year
2002
Hydraulic filter
W 2003 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
QTY.
1
2
2
1
Installing the hydraulic tank
1
1
2
1
1
Installing the new hydraulic line
1
Replacing the hydraulic filter and filling the
1
hydraulic tank
Original Instructions (EN)
Form No. 3350-460
Installation Instructions
USE
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
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Related Manuals for Toro Z Master 100 Series
Summary of Contents for Toro Z Master 100 Series
- Page 1 Open end hydraulic line assembly, model year 2002 Replacing the hydraulic filter and filling the Hydraulic filter hydraulic tank W 2003 by The Toro Company Contact us at www.Toro.com 8111 Lyndale Avenue South All Rights Reserved Original Instructions (EN) Bloomington, MN 55420-1196...
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Page 2: Removing The Rear Wheels
Draining the Hydraulic Tank Removing the Rear Wheels 1. Loosen the wheel nuts from the both sides of the Warning vehicle. Note: Most units have nuts securing the wheel to the unit; Hydraulic fluid escaping under pressure can however, some older models have bolts in place of the nuts. penetrate skin and cause injury. - Page 3 Relocating the Hydraulic Tank 3. Locate the hydraulic line that runs from the tank to the hydraulic pumps. for Model Year 2001 and Before 4. Disconnect the line at the elbow fitting on the tank. Important If you are relocating the hydraulic tank on a 5.
- Page 4 11. Remove the hydraulic tank cap and flush out the empty 5. Install the tank stand in the upright position as shown in tank to remove any foreign debris. figure 8, using one bolt (5/16 x 1 inch), one bolt (5/16 x 3/4 inch), and two flange nuts (5/16 inch).
- Page 5 Rerouting the Hydraulic Pump Lines 2. Flip the hydraulic line assembly, as shown in figures 10 and 11, so the lines reach the new tank The hydraulic lines that connect the pump to the tank need location. to be rerouted to reach the new tank position. 1.
- Page 6 A. For units with Kawasaki engines, use the screw 3. Install the replacement hydraulic filter onto the filter removed previously and the R-clamp to secure the adapter (Fig. 14). Do not tighten. new hydraulic line to the engine (Fig. 4). 4.
- Page 7 Relocating the Hydraulic Tank 4. Locate the hydraulic line that runs from the tank to the hydraulic pumps. for Model Year 2002 5. Disconnect the line at the tank by removing the spring lock securing the line to the tank. Keep the spring lock The hydraulic tank is moved from the right side to the left from the line for later use.
- Page 8 5. Install the tank stand in the upright position as shown in Rerouting the Hydraulic Pump lines figure 19, using one bolt (5/16 x 1 inch), one bolt The hydraulic lines that connect the pump to the tank need (5/16 x 3/4 inch), and two flange nuts (5/16 inch). to be rerouted to reach the new tank position.
- Page 9 2. Flip the hydraulic line assembly, as shown in figures 21 and 22, so the lines reach the new tank location. m–7156 After Before m–7158 Figure 22 Figure 24 Kawasaki Engine Shown 3. Connect the hydraulic lines to the respective pumps 1.
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Page 10: Installing The Rear Wheels
5. Fill the hydraulic tank with hydraulic fluid until the Installing the Rear Wheels fluid overflows the filter and then turn it clockwise until the rubber gasket contacts the filter adapter, then tighten 1. Mount the wheels with the valve stem to the outside and the filter an additional 1/2 turn (Fig. -
Page 11: Bleeding The Hydraulic System
Bleeding the Hydraulic System Warning Hydraulic fluid escaping under pressure can penetrate skin and cause injury. If hydraulic fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type of injury. Gangrene may result if this is not done.