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OPERATION AND PARTS MANUAL SERIES MODEL MTR-40F TAMPING RAMMER (ROBIN GASOLINE ENGINES) EH090D/EH092D Revision #1 (11/14/07) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PAGE 2 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
TABLE OF CONTENTS MTR-40F Tamping ROBIN EH-090D ENGINE Rammer Crankcase Assembly ........44-45 Crankshaft and Piston Assembly ...... 46-47 Here's How To Get Help ..........3 Intake and Exhaust Assembly ......48-49 Table Of Contents .............4 Governor Assembly .......... 50-51 Parts Ordering Procedures ........5 Blower Housing and Recoil Starter Assy.
Choose from three easy options: Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: ■ View Parts Diagrams parts@multiquip.com. ■ Order Parts To obtain an MQ Account, contact your ■...
MTR-40F — SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Potential hazards associated with the operation of a Safety precautions should be followed MTR-40F Tamping Rammer will be referenced with Hazard at all times when operating this equipment.
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MTR40-HS — SAFETY MESSAGE ALERT SYMBOLS Equipment Damage CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION Rotating Parts Hazards Hazards NEVER operate equipment with covers, Other important messages are provided throughout this or guards removed. Keep fingers, hands, manual to help prevent damage to your light tower, other hair and clothing away from all moving property, or the surrounding environment.
■ Topping-off to filler port is dangerous, as it tends to spill ■ NEVER use accessories or attachments, which are not fuel. recommended by Multiquip for this equipment. Damage ■ Stop the engine when leaving the rammer unattended. to the equipment and/or injury to user may result.
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. This information will be invaluable technical questions or information recommended by in the case of an emergency. Multiquip for this equipment. TRANSPORTING ■ ALWAYS shutdown engine before transporting. ■ Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
MTR-40F — GENERAL INFORMATION Definition of Tamping Rammer CAUTION CAUTION CAUTION CAUTION CAUTION Handle Operation The Mikasa MTR-40F Tamping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include Before starting operation check the lifting soil compacting for backfilling for gas pipelines, water pipelines handle to:...
MTR-40F— CONTROLS AND COMPONENTS Figure 1. MTR-40F Rammer Figure 1 shows the location of the controls and components 8. Fuel Tank/Cap – Remove this cap to add unleaded for the MTR-40F Tamping Rammer. The functions of each gasoline to the fuel tank. Make sure cap is tightened securely. control is described below: DO NOT over fill.
MTR-40F — BASIC ENGINE Figure 2. Engine Controls and Components INITIAL SERVICING The engine (Figure 2) must be checked for proper lubrication and Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and filled with fuel prior to operation.
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MTR-40F— OPERATION This section is intended to assist the operator with the pre- Fuel inspection of the MTR-40F Tamping Ramme r. It is extremely 1. This rammer is equipped with a two-cycled gasoline engine. important that this section be read carefully before attempting Use only unleaded gasoline.
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MTR-40F— OPERATION Figure 6. Engine Oil Dipstick (Oil Level) CAUTION - Initial Start-Up Failure to understand the initial start-up procedures of hthe MTR-40F rammer could result in severe damage to the rammer or personal injury. r o t l i o i h ( s a l See Figure 1 (Page 13) for the location of any control referenced...
MTR-40F— OPERATION Operation 4. In cold weather, start the unit with choke lever "Fully Closed" (Figure 10). In warm weather or when the engine is warm, The following steps outline the procedure for starting the engine: the unit can be started with choke halfway or completely Open the fuel shut- off valve by moving the fuel cock open.
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MTR-40F— OPERATION Operation 1. To start the rammer tamping action, move the throttle lever (Figure 12) quickly from IDLE (close) to the FULL OPEN position. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring. Figure 13.
MTR-40F— MAINTENANCE (RAMMER) Maintenance BREATHER ELEMENT Perform the scheduled maintenance procedures as definded by Table 4 and below: PAPER ELEMENT Daily GRAY OUTER FOAM ELEMENT ■ Thoroughly remove dirt and oil from the engine compartment and rammer. Clean or replace the air cleaner elements as necessary.
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MTR-40F— MAINTENANCE (RAMMER/ENGINE) Spark Plug Crankcase Lubrication ■ Remove and clean the spark plug (Figure 20), then adjust ■ The rammer crankcase bearings (Figure 19) should be the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit lubricated with five shots of grease with a hand grease gun has electronic ignition, which requires no adjustments.
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MTR-40F — MAINTENANCE (ENGINE) Perform the scheduled engine maintenance procedures as definded by Table 4 below: t n i ) 3 ( l i O r i A ) 1 ( g i t l l A & s t l i l o s n i r e t...
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NOTE PAGE MTR-40F— OPERATION AND PARTS MANUAL — REV. #1 (11/14/07) — PAGE 23...
MTR-40F— TROUBLESHOOTING GUIDE c i f t l u i t i n i r b i t i n i s o o i t i c a l o i t i l i a l i w .
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MTR-40F— TROUBLESHOOTING GUIDE ENGINE ENGINE ENGINE ENGINE ENGINE n i t i t a f s i s u j e r r v e l . r e i r p v i t c a l o i t i o i t u l f l f l...
Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 26 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
MTR-40F— NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 28 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
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MTR-40F— NAMEPLATE AND DECALS NAMEPLATE AND DECALS PART NO PART NAME QTY. REMARKS NPA1017 DECAL: GASOLINE ONLY NPA1100 DECAL: CAUTION (OPERATION) 920203990 DECAL: CAUTION (FUEL COCK) NPA957 DECAL: ENGINE RPM NPA896 DECAL: ELEMENT SET NPA1016 DECAL: SECONDARY AIR FILTER 920203290 DECAL: CAUTION 920209630 DECAL: CLEANING ELEMENT...
MTR-40F— CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PAGE 30 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
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MTR-40F— CRANKCASE AND ENGINE ASSY. CRANKCASE & ENGINE ASSY. PART NO PART NAME QTY. REMARKS CLUTCH GUIDE / A 305117260 CRANK CASE 0053204201 WOODRUFF KEY 305343780 CRANK GEAR 041006305 BEARING 6305Z 301010210 LOCK WASHER CLUTCH 041006203 BEARING 6203Z 956300130 THROTTLE LEVER AY 25 952401450 WASHER 8.5 x 22 x 3 001220825...
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MTR-40F— CRANKCASE AND ENGINE ASSY. CRANKCASE & ENGINE ASSY. PAGE 32 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
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MTR-40F— CRANKCASE AND ENGINE ASSY. CRANKCASE & ENGINE ASSY. PART NO PART NAME QTY. REMARKS 0031108000 WASHER 0310060020 DOWEL PIN 959006120 CLIP (TCP-10509B) 362341620 OIL GAUGE PROTECTOR 362341630 LINK PROTECTOR 002400820 BOLT 8X20 W/FLAT/LOCK WASHER 2741600113 STIFFENER 0011408250 BOLT AND WASHER 0011408300 BOLT AND WASHER ASSY.
MTR-40F— TANK AND HANDLE ASSY. TANK & HANDLE ASSY. PAGE 36 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
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MTR-40F— TANK AND HANDLE ASSY. TANK & HANDLE ASSY. PART NO PART NAME QTY. REMARKS 306117960 HANDLE 351319900 SHOCK ABSORBER 009110007 SOCKET HEAD BOLT 10x20 T 033121009 TOOTHED LOCKWASHER B M10 002211020 BOLT 10x20 H, SW 939010210 STOPPER RUBBER EH1002 030208200 WASHER, LOCK M8 020308060...
ROBIN EH-090D ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PAGE 48 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
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ROBIN EH-090D ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PART NO PART NAME QTY. REMARKS 2743170101 CAMSHAFT CP ......1 ..INCLUDES ITEMS W/% 2273860123 PIN (SPRING) 2743640103 RELEASE LEVER 0051904100 SPRING PIN 0031517000 SNAP RING 2743870103 RETURN SPRING 2743330103 TAPPET 2743360103...
ROBIN EH-090D ENGINE —GOVERNOR ASSY. GOVERNOR ASSY. PAGE 50 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
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ROBIN EH-090D ENGINE —GOVERNOR ASSY. GOVERNOR ASSY. PART NO PART NAME QTY. REMARKS 2744230101 GOVERNOR LEVER 2304220103 GOVERNOR SHAFT 2744270113 GOVERNOR ROD 1064280113 ROD SPRING 0031305000 CLIP 0011406250 BOLT AND WASHER ASSY. 0186060020 2744250103 GOVERNOR SPRING 2304330210 SPEED CONTROL ASSY. 0043104140 SCREW (PAN HEAD) 0140040070...
ROBIN EH-092D ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PAGE 62 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
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ROBIN EH-092D ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PART NO PART NAME QTY. REMARKS 2843170121 CAMSHAFT CP ......1 ..INCLUDES ITEMS W/% 2273860123 PIN (SPRING) 2843640103 RELEASE LEVER 0051904100 SPRING PIN 0031517000 SNAP RING 2743870123 RETURN SPRING 2743330103 TAPPET 2743360103...
ROBIN EH-092D ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 66 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
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ROBIN EH-092D ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PART NO PART NAME QTY. REMARKS 2843260300 AIR CLEANER ASSY. INCLUDES ITEMS W/# 520# 2743260307 ELEMENT SET/09 0176060030 SELF LOCK NUT 2841600403 RUBBER PIPE 900# 0732004430 LABEL, CHOKE MTR-40F— OPERATION AND PARTS MANUAL — REV. #1 (11/14/07) — PAGE 67...
ROBIN EH-092D ENGINE — GOVERNOR, OPERATION ASSY. GOVERNOR, OPERATION ASSY. PAGE 68 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
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ROBIN EH-092D ENGINE — GOVERNOR, OPERATION ASSY. GOVERNOR, OPERATION ASSY. PART NO PART NAME QTY. REMARKS 2844230403 GOVERNOR LEVER 2304220103 GOVERNOR SHAFT 2844270201 GOVERNOR ROD 2844560103 LINKAGE BUSHING 2844280403 ROD SPRING 0031305000 CLIP 0011406300 BOLT & WASHER ASSY. 2844900201 WEIGHT CP 2524250323 GOVERNOR SPRING 2304330210...
ROBIN EH-092D ENGINE — ACCESSORIES ASSY. ACCESSORIES ASSY. PAGE 74 — MTR-40F—OPERATION AND PARTS MANUAL — REV. #1 (11/14/07)
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ROBIN EH-092D ENGINE — ACCESSORIES ASSY. ACCESSORIES ASSY. PART NO PART NAME QTY. REMARKS 2269030710 ACCESSORY TOOL KIT MTR-40F— OPERATION AND PARTS MANUAL — REV. #1 (11/14/07) — PAGE 75...
TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Parts must be in new and resalable con- Multiquip reserves the right to quote and sell direct to Government agencies, and to Original dition, in the original Multiquip package (if Terms of payment for parts are net 30 days.
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NOTE PAGE MTR-40F— OPERATION AND PARTS MANUAL — REV. #1 (11/14/07) — PAGE 77...