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OPERATION AND PARTS MANUAL SERIES MODEL MVH-406DSY REVERSIBLE PLATE COMPACTOR (YANMAR DIESEL ENGINE) Revision #0 (11/28/05) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Choose from three easy options: Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: ■ View Parts Diagrams parts@multiquip.com. ■ Order Parts To obtain an MQ Account, contact your ■...
This gas efficient operation of the is colorless and odorless, and can Multiquip MVH-406DSY Plate cause death if inhaled. NEVER operate Compactor . Refer to the engine this equipment in a confined area or...
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MVH-406DSY — SAFETY MESSAGE ALERT SYMBOLS CAUTION - Rotating Parts CAUTION - Equipment Damage Messages NEVER operate equipment with covers, Other important messages are provided throughout this or guards removed. Keep fingers, hands, manual to help prevent damage to your light tower, other hair and clothing away from all moving property, or the surrounding environment.
■ NEVER use accessories or attachments, which are not location out of the reach of children. recommended by Multiquip for this equipment. Damage to ■ NEVER run engine without air cleaner. Severe engine the equipment and/or injury to user may result.
MVH-406DSY — RULES FOR SAFE OPERATION ■ NEVER disconnect any "emergency or safety devices" . Emergencies These devices are intended for operator safety. Disconnection ■ ALWAYS know the location of the of these devices can cause severe injury, bodily harm or even nearest fire extinguisher .
MVH-406DSY — OPERATION AND SAFETY DECALS Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set. MVH-406...
MVH-406DSY — DIMENSIONS Figure 3. MVH-406DSY Reversible Plate Compactor Dimensions . n i . n i . n i PAGE 12 — MVH-406DSY PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (11/28/05)
MVH-406DSY— FEATURES Plate Compactor Frequency/Speed The Mikasa MVH-406DSY is a walk behind, reversible plate The compactor's vibrating plate maximum frequency is 4400 compactor designed for the compaction of sand, clay and vpm (vibrations per minute). The forward and reverse travel speed asphalt.
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MVH-406DSY— PLATE COMPACTOR COMPONENTS Figure 4. MVH-406DSY Reversible Plate Compactor Components Figure 4 illustrates the location of the major components for the MVH-406DSY Reversible Plate Compactor. The function of each component is described below: Belt Cover – Remove this cover to gain access to the V- Hand Grip –...
MVH-406DSY— ENGINE COMPONENTS Figure 5. MVH-406DSY Engine Components ENGINE COMPONENTS Recoil Starter– Manual-starting method. Pull the starter Figure 5 illustrates the location of the major lever components of grip until resistance is felt, then pull briskly and smoothly. the machine. Each component is described below: Oil Filler Cap / Dipstick –...
MVH-406DSY — PRE-INSPECTION 4. If the oil level is low (Figure 7), fill to the edge of the oil filler CAUTION hole with the recommended oil type (Table 4). Maximum oil capacity is 1.16 quarts (1.10 liters). NEVER operate the compactor in a confined area or enclosed area structure that does not provide ample free flow of air .
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MVH-406DSY — PRE-INSPECTION CAUTION Explosive Fuel DO NOT overfill hydraulic oil tank. This could cause oil leaks DANGER and sluggish operation. Clean cap and surrounding area before opening to prevent dirt from entering oil tank. Diesel fuel is highly flammable and can be dangerous if mishandled.
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MVH-406DSY — OPERATION CAUTION DO NOT attempt to operate thecompactor until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood . This section is intended to assist the operator with the initial start-up of the Figure 14.
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MVH-406DSY — OPERATION If the engine fails to start, DO NOT continue to rotate the ignition key for more than 5 seconds. Return the key to the RUN position and wait 10 seconds before starting again Figure 18. Engine Start Handle Push down decompression lever (Figure 19) and Figure 17.
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MVH-406DSY—OPERATION ALWAYS move the throttle lever NOTE quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip. 3. To make the compactor move in the forward direction push the travel lever ( Figure 21) forward. Figure 22. Throttle Lever (Stop) Figure 23.
MVH-406DSY — MAINTENANCE CAUTION CAUTION Inspection and other services should always be carried out on Fuel piping and connections should be replaced every 2 years. hard and level ground with the engine shutdown. Inspection and Maintenance Service Tables. 1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
MVH-406DSY — MAINTENANCE Engine Oil Replacement: 1. Replace engine oil, in first 25 hours of operation and every 50 to 100 hours afterwards. 2. Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's Manual).
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MVH-406DSY—MAINTENANCE 2. Push the travel lever back and forth to drain the hydraulic oil Vibrator Oil Level Check from the hand pump (hydraulic oil reservoir). CAUTION Always clean the area around the vibrator oil level check plug before removing oil check plug. This will prevent dirt and debris from entering the system.
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MVH-406DSY—MAINTENANCE Always wear eye protection and rubber gloves , since the CAUTION battery contains sulfuric acid which burns skin and eats Make sure hydraulic oil is at a normal safe operating level. DO through clothing. In case of contact, flush thoroughly with NOT over fill.
MVH-406DSY—MAINTENANCE LONG TERM STORAGE Battery fluid will be lost through continuous charging and discharging. When storing your compactor for long periods do the following: Discontinue charging if the electrolyte temperature exceeds Run the engine at idle spped for 3-5 minutes. 117 °...
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MVH-406DSY—TROUBLESHOOTING diagnosis based on the Engine Troubleshooting (Table 8) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's breakdown, please take a remedial action following the business office or service plant.
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MVH-406DSY—TROUBLESHOOTING diagnosis based on the Compactor Troubleshooting (Table 9) Practically all breakdowns can be prevented by proper information shown below. If the problem cannot be remedied, handling and maintenance inspections, but in the event of a please leave the unit just as it is and consult our company's breakdown, please take a remedial action following the business office or service plant.
A blank entry generally indicates that the item is not sold sale through Multiquip. separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 28 — MVH-406DSY PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (11/28/05)
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MVH-406DSY — BASE AND ENGINE ASSY. BASE AND ENGINE ASSY. PAGE 34 — MVH-406DSY PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (11/28/05)
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MVH-406DSY — BASE AND ENGINE ASSY. BASE AND ENGINE ASSY. PART NO. PART NAME QTY. REMARKS 465118420 BASE 914410027 ENGINE ASSY., L100V2AJ1R2AAS5 001221045 BOLT 10X45 T 030210250 WASHER, LOCK M10 031110160 WASHER, FLAT M10 465217020 BELT COVER (IN) L100 001220825 BOLT 8X25 T 030208200 WASHER LOCK M8...
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YANMAR L-100V2AJ1R2AAS5 — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PART NO. PART NAME QTY. REMARKS 11431001020 BLOCK ASSY. CYLINDER 11429901830 COVER, PUMP 11469901380 O-RING 11425001841 GASKET 11429901600 PIN, 8X12 26226060182 STUD M 6X18 PLATED 26226060222 STUD M 6X22 PLATED 26366060002 NUT M6 11429935150 PIPE, L.O.
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YANMAR L-100V2AJ1R2AAS5 — CYLINDER HEAD AND COVER ASSY. CYLINDER HEAD AND COVER ASSY. PAGE 46 — MVH-406DSY PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (11/28/05)
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YANMAR L-100V2AJ1R2AAS5 — CYLINDER HEAD AND COVER ASSY. CYLINDER HEAD AND COVER ASSY. PART NO. PART NAME QTY. REMARKS 11431001200 BOLT, CYLINDER HEAD A 11431001210 BOLT, CYLINDER HEAD B 11431011020 HEAD ASSY. CYLINDER 11431011100 VALVE, INTAKE 11431011110 VALVE, EXHAUST 11431011120 SPRING, VALVE 11421011180 RETAINER, SPRING...
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YANMAR L-100V2AJ1R2AAS5 — MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS 11431013200 GASKET, MUFFLER 26106080202 BOLT M 8X20 PLATED 26216080182 STUD M 8X18 PLATED 26366080002 NUT M8 11469913800 EXTENSION, EXH. 11467413551 MUFFLER ASSY........1 ... INCLUDES ITEMS W/ 16026001580 BOLT M6X 6 11467413511...
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YANMAR L-100V2AJ1R2AAS5 — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 50 — MVH-406DSY PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (11/28/05)
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YANMAR L-100V2AJ1R2AAS5 — AIR CLEANER ASSY. AIR CLEANER ASSY. PART NO. PART NAME QTY. REMARKS 11431012510 CLEANER ASSY., AIR ......1 ..INCLUDES ITEMS W/ 11431012020 BODY, AIR CLEANER 11421012520 COVER, AIR CLEANER 11421012560 NUT, WING 11421012580 STUD BOLT 11421012590 ELEMENT ASSY.
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YANMAR L-100V2AJ1R2AAS5 — LUB. OILPUMP AND GOVERNOR ASSY. LUB. OIL PUMP AND GOVERNOR ASSY. PART NO. PART NAME QTY. REMARKS 11465032010 PUMP ASSY., LUB. OIL 11429932070 COVER, LUB. OIL PUMP 11429932570 O-RING, COVER 22312030160 PARALLEL PIN 3X16 26106060122 BOLT M 6X12 PLATED 11429935110 FILTER CMP.
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YANMAR L-100V2AJ1R2AAS5 — COOLING AND STARTING DEVICE ASSY. COOLING AND STARTING DEVICE ASSY. PAGE 56 — MVH-406DSY PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (11/28/05)
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YANMAR L-100V2AJ1R2AAS5 — COOLING AND STARTING DEVICE ASSY. COOLING AND STARTING DEVICE ASSY. PART NO. PART NAME QTY. REMARKS 11429945220 GROMMET, TANK 11431045260 COVER B, SIDE (13) 11431045270 COVER A, SIDE (13) 11431045300 COVER, TOP (BLACK) (13) 11431045310 DAMPER 11439945320 RUBBER, SEAL 11439945340 COLLAR, CYL.
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YANMAR L-100V2AJ1R2AAS5 — FUEL INJECTION PUMP AND VALVE ASSY. FUEL INJECTION PUMP AND FUEL INJECTION VALVE ASSY. PART NO. PART NAME QTY. REMARKS 71431051100 PUMP ASSY., FUEL INJECTION ..1 ..... INCLUDES ITEMS W/ 10554651020 GASKET 11425051080 PLATE 11431051200 BODY, FUEL INJECTION PUMP 11425051160 SPRING 11421051300...
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YANMAR L-100V2AJ1R2AAS5 — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 60 — MVH-406DSY PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (11/28/05)
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YANMAR L-100V2AJ1R2AAS5 — FUEL TANK ASSY. FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS 71431055700 TANK, FUEL (BLACK) (13) ..... 1 ..... INCLUDES ITEMS W/ 23414080000 GASKET 8, ROUND 10530055080 PLUG, DRAIN 11428855041 CAP ASSY., FUEL TANK ....... 1 ..... INCLUDES ITEMS W/ 11428855081 VALVE 11429955100...
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YANMAR L-100V2AJ1R2AAS5 — STARTING MOTOR AND DYNAMO ASSY. STARTING MOTOR AND DYNAMO ASSY. PAGE 62 — MVH-406DSY PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (11/28/05)
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YANMAR L-100V2AJ1R2AAS5 — STARTING MOTOR AND DYNAMO ASSY. STARTING MOTOR AND DYNAMO ASSY. PART NO. PART NAME QTY. REMARKS 11436277011 STARTER (HITACHI 12V) ....... 1 ..... INCLUDES ITEMS W/ 11438177110 ARMATURE X2114811000 WASHER KIT, THRUST X2114715500 STOPPER SET, PINION 11438177130 COIL ASSY., FIELD 11438177140 COVER, REAR...
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YANMAR L-100V2AJ1R2AAS5 — TOOL, LABEL AND GASKET SET ASSY. TOOL, LABEL AND GASKET SET ASSY. PAGE 64 — MVH-406DSY PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (11/28/05)
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YANMAR L-100V2AJ1R2AAS5 — TOOL, LABEL AND GASKET SET ASSY. TOOL, LABEL AND GASKET SET ASSY. PART NO. PART NAME QTY. REMARKS 11429907100 LABEL, AIR COOLED 11429907110 LABEL, AIR YANMAR 11421007120 LABEL, CAUTION 11421007130 LABEL, HOW TO START-E 11429907160 LABEL, DIESEL 11421007200 LABEL, DECOMPRESSION 11429992590...
Effective: October 1, 2002 PAYMENT TERMS Parts must be in new and resalable con- Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if direct to Government agencies, and to Original Terms of payment for parts are net 10 days.