MULTIQUIP Mikasa Series Operation And Parts Manual

MULTIQUIP Mikasa Series Operation And Parts Manual

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OPERATION AND PARTS MANUAL
SERIES
MODEL MT54F
TAMPING RAMMER
(ROBIN
GASOLINE ENGINE)
EH09
Revision #8 (01/10/12)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Mikasa Series

  • Page 1 OPERATION AND PARTS MANUAL SERIES MODEL MT54F TAMPING RAMMER (ROBIN GASOLINE ENGINE) EH09 Revision #8 (01/10/12) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING PAGE 2 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 3 NOTES MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 3...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS MIKASA MT54F Robin EH09 Engine Tamping Rammer Crankcase and Cylinder Head Assembly ..32-33 Crankshaft and Piston Assembly ....34-35 Proposition 65 Warning ......... 2 Intake and Exhaust Assembly ......36-37 Table Of Contents ..........4 Governor Assembly ........38-39 Parts Ordering Procedures ........5 Blower Housing &...
  • Page 5: Parts Ordering Procedures

    , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. ■ View Parts Diagrams com. ■ Order Parts To obtain an MQ Account, contact your ■...
  • Page 6: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages.
  • Page 7 NEVER lubricate components or attempt service on a NEVER use accessories or attachments that are not running machine. recommended by Multiquip for this equipment. Damage NOTICE to the equipment and/or injury to user may result. ALWAYS keep the machine in proper running condition.
  • Page 8 SAFETY INFORMATION ENGINE SAFETY FUEL SAFETY DANGER DANGER The engine fuel exhaust gases contain poisonous carbon DO NOT add fuel to equipment if it is placed inside truck monoxide. This gas is colorless and odorless, and can bed with plastic liner. Possibility exists of explosion or cause death if inhaled.
  • Page 9 SAFETY INFORMATION TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are not loose or missing. Always make sure crane or lifting device has been properly secured to the lifting bail (hook) of the equipment.
  • Page 10: General Information

    GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MT-54F tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
  • Page 11: Specification

    SPECIFICATIONS . S . r t e ) c i l l a . n i l l a e z i . n i l b / t u l c i t f i r t i t a r i A o r t i l o...
  • Page 12: Components

    MT-54F — CONTROLS AND COMPONENTS COMPONENTS Figure 1. MT-54F Tamping Rammer Figure 1 shows the location of the controls and components Foot – Laminated wood with tempered steel plate for for the MT-54F Tamping Rammer. The functions of each superior shock absorption. control is described below: 9.
  • Page 13: Basic Engine

    BASIC ENGINE Figure 1-A. Engine Controls and Components INITIAL SERVICING The engine (Figure 1-A) must be checked for proper lubrication and Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and filled with fuel prior to operation.
  • Page 14: Operation

    OPERATION Engine This section is intended to assist the operator with the initial start-up of the MT-54F Tamping Rammer. It extremely important 1. Fill the fuel tank (Figure 3 ) with unleaded gasoline. At the that this section be read carefully before attempting to operate same time, check the engine oil and make it a habit to the rammer.
  • Page 15 OPERATION Inspection 3. Close the choke lever (Figure 7) . Turning the choke lever 90 degrees clockwise closes the choke . In cold weather, start 1 . Check all nuts, bolts fasteners for tightness. Retighten as the unit with choke fully closed. In warm weather or when the necessary.
  • Page 16 OPERATION 6. When the engine starts, move the choke lever slowly to the 3. To stop the tamping action, move throttle lever quickly from "FULL OPEN" position. Warm up the engine by running at the FULL OPEN to IDLE position. low speed for three to five minutes, check for gas leakage or Stopping The Engine abnormal sounds.
  • Page 17: Maintenance

    MAINTENANCE ■ The air cleaner (Figure 13) on the engine side will hardly Maintenance be contaminated, if it is, however after cleaning the element Perform the scheduled maintenance procedures as indicated: with kerosene, dip it in mixed oil consisting of 3 parts of DAILY gasoline and 1 part of engine oil.
  • Page 18: Troubleshooting Guide

    MT-54F — TROUBLESHOOTING GUIDE TROUBLESHOOTING c i f t l u i t i n i r b i t i n i s o o i t i c a l o i t i l i a l i w .
  • Page 19 MT-54F — TROUBLESHOOTING GUIDE TROUBLESHOOTING ENGINE ENGINE ENGINE ENGINE ENGINE i t n i t a f s i s u j e r r v e l . r e i r p v i t c a l o i t i o i t u l f...
  • Page 20: Explanation Of Codes In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column.
  • Page 21: Suggested Spare Parts

    SUGGESTED SPARE PARTS MT-54F RAMMER 1 TO 3 UNITS MT-54F RAMMER 5 TO 10 UNITS Qty. Description 2 .... 956225020 .... LEVER, THROTTLE 1 .... 956225020 .... LEVER, THROTTLE 2 .... 956106040 .... THROTTLE WIRE 3 .... 354030030 .... ELEMENT, YELLOW 6 ....
  • Page 22: Nameplate And Decals

    NAMEPLATE AND DECALS To start, switch must be in the “ ” position NPA 293 3400 ~ 3600 RPM NPA 90 Mikasa CAUTION READ 0WNER’S MANUAL NPA 629 NAMEPLATE PAGE 22 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 23 NAMEPLATE AND DECALS PART NO PART NAME QTY. REMARKS 920202930 DECAL: START SWITCH NPA-293 920200900 DECAL: 3400 ~ 3600 RPM NPA-90 920106460 DECAL: MIKASA 920206290 DECAL: READ OWNER'S MANUAL NPA-629 1073273308 DECAL: NOTICE NPA-831 0732004430 DECAL: START SWITCH 0732004450 DECAL: WARNING 920203290 DECAL: CAUTION NPA-329...
  • Page 24: Crankcase And Engine Assembly

    CRANKCASE AND ENGINE ASSY. PAGE 24 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 25 CRANKCASE AND ENGINE ASSY. PART NO PART NAME QTY. REMARKS 351109060 CRANKCASE 351324110 CRANK GEAR CLUTCH GUIDE / A 040006305 BEARING 6305 040006203 BEARING 6203 0053204201 WOODRUFF KEY 952401450 WASHER 8.5X22X3 301010210 LOCK WASHER CLUTCH 011208025 BOLT 8X25 T ........1 ....REPLACES 001220825 030208200 956300130 THROTTLE LEVER AY 25 WASHER M8...
  • Page 26 MT-54F — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PAGE 26 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 27 CRANKCASE AND ENGINE ASSY. MT-54F — CRANKCASE AND ENGINE ASSY. PART NO PART NAME QTY. REMARKS 0053204201 WOODRUFF KEY 301010210 LOCK WASHER CLUTCH 351319880 PACKING, FRONT COVER 002210620 BOLT 6X20 H, SW 2741500103 ADAPTER 0011408400 BOLT & WASHER ASSY. 0021808000 030208200 SPRING WASHER .......
  • Page 28: Guide Cylinder And Foot Assembly

    GUIDE CYLINDER AND FOOT ASSY. PAGE 28 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 29 GUIDE CYLINDER AND FOOT ASSY. PART NO PART NAME QTY. REMARKS 351420390 PISTON PIN 080100120 STOP RING R-12 351324120 PISTON ROD 351420400 PISTON END 020116130 NUT M16, P1.5 351434200 STOPPER,UPPER 351434211 STOPPER, LOWER D:30 351324140 MAIN SPRING A,B 351324130 SPRING CYLINDER 362214820 FOOT PLATE 050100750...
  • Page 30: Tank And Handle Assembly

    MT-54F — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. PAGE 30 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 31 TANK AND HANDLE ASSY. MT-54F — TANK AND HANDLE ASSY. PART NO PART NAME QTY. REMARKS 305910030 FUEL TANK ASSY.,2L ......1 ..INCLUDES ITEMS W/% 351337070 SHOCK ABSORBER ......2 ..INCLUDES ITEMS W/ 001521020 SOCKET HEAD BOLT 10X20 T ..... 4 ..REPLACES 001521020 033121009 TOOTHED LOCK WASHER B M10 012210020...
  • Page 32: Robin Eh09 Engine

    ROBIN EH09 ENGINE — CRANKCASE ASSY. ROBIN EH-09 ENGINE — CRANKCASE ASSY. PAGE 32 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 33 ROBIN EH09 ENGINE — CRANKCASE ASSY. ROBIN EH-09 ENGINE — CRANKCASE ASSY. PART NO PART NAME QTY. REMARKS 2741010121 CRANKCASE CP ........1 ..INCLUDES ITEMS W/# 2371420203 VALVE GUIDE 2371600801 STEM SEAL CP 0440200070 OIL SEAL 20X32X6 0600200140 BALL BEARING 0310060020 DOWEL PIN 0013906600...
  • Page 34: Crankshaft And Piston Assembly

    ROBIN EH09 ENGINE — CRANKSHAFT AND PISTON ASSY. PAGE 34 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 35 ROBIN EH09 ENGINE — CRANKSHAFT AND PISTON ASSY. PART NO PART NAME QTY. REMARKS 2742010131 CRANKSHAFT CP 0230200100 SPACER T=0.8 0230200110 SPACER T=1.0 0230200120 SPACER T=1.2 0021812000 030212300 SPRING WASHER ........1 ..REPLACES 0032012000 0053203101 WOODRUFF KEY 0053204201 WOODRUFF KEY 0173120010 LOCK NUT 2302250120...
  • Page 36: Intake And Exhaust Assembly

    ROBIN EH09 ENGINE — INTAKE AND EXHAUST ASSY. PAGE 36 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 37 ROBIN EH09 ENGINE — INTAKE AND EXHAUST ASSY. PART NO PART NAME QTY. REMARKS 2743170101 CAMSHAFT CP INCLUDES ITEMS W/% 2743640103 RELEASE LEVER 0051904100 SPRING PIN 0031517000 SNAP RING 2743330103 TAPPET 2743360103 VALVE SPRING 2743370103 SPRING RETAINER 2743340103 INTAKE VALVE 2743350103 EXHAUST VALVE 13210KA031...
  • Page 38: Governor Assembly

    ROBIN EH09 ENGINE — GOVERNOR ASSY. PAGE 38 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 39 ROBIN EH09 ENGINE — GOVERNOR ASSY. PART NO PART NAME QTY. REMARKS 2744230103 GOVERNOR LEVER 2304220103 GOVERNOR SHAFT 2744270103 GOVERNOR ROD 1064280113 ROD SPRING 0031305000 CLIP 0011406250 BOLT AND WASHER ASSY. 0186060020 2744250103 GOVERNOR SPRING 2304330210 SPEED CONTROL ASSY. 0043104140 SCREW (PAN HEAD) 0140040070 SCREW...
  • Page 40: Blower Housing & Recoil Starter Assembly

    ROBIN EH09 ENGINE — RECOIL STARTER ASSY. PAGE 40 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 41 ROBIN EH09 ENGINE — RECOIL STARTER ASSY. PART NO PART NAME QTY. REMARKS 2745120211 BLOWER HOUSING CP 2745510121 BLOWER H. BKT. 1 CP 2745520101 BLOWER H. BKT. 2 CP 0110060020 FLANGE BOLT 0011606140 BOLT AND WASHER ASSY. 2745500101 BLOWER GUIDE CP 0110060050 FLANGE BOLT ........
  • Page 42: Carburetor Assembly

    ROBIN EH09 ENGINE — CARBURETOR ASSY. PAGE 42 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 43 ROBIN EH09 ENGINE — CARBURETOR ASSY. PART NO PART NAME QTY. REMARKS 2746230100 CARBURETOR ASSY......1 ..INCLUDES ITEMS W/ 2746253508 THROTTLE VALVE 2306252508 CHOKE VALVE 2376245108 SCREW 2346242108 PILOT JET 2746252008 SHAFT ASSY. (CHOKE) 2746253008 SHAFT ASSY. (THROTTLE) 2246254308 BOLT 2268250208...
  • Page 44: Electric Device Assembly

    ROBIN EH09 ENGINE — ELECTRIC DEVICE ASSY. PAGE 44 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)
  • Page 45 ROBIN EH09 ENGINE — ELECTRIC DEVICE ASSY. PART NO PART NAME QTY. REMARKS 2307020831 FLYWHEEL CP 2747020101 IGNITION COIL CP 0011706250 BOLT & WASHER ASSY. 0660000361 SWITCH ASSY. 0150040090 TAPPING SCREW 0566030010 CLAMP 0659000010 PLUG TERMINAL 0650140460 SPARK PLUG, NGK BM6A 2307510113 SPARK PLUG CAP MT54F RAMMER —...
  • Page 46: Terms And Condition Of Sale - Parts

    Multiquip be $5.00. meeting this requirement. liable for loss of profit or good will or for any Special order items.
  • Page 47 NOTES MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 47...
  • Page 48 © COPYRIGHT 2012, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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