Technogym Group Cycle D92 Technical Service Manual
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Technogym Group Cycle D92 Technical Service Manual

Technogym Group Cycle D92 Technical Service Manual

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New Group Cycle (D92)
Technical Service Guide
Rev. 5.1 - (June 2021)
DOCUMENT CODE: TSG-00217-EN

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Summary of Contents for Technogym Group Cycle D92

  • Page 1 New Group Cycle (D92) Technical Service Guide Rev. 5.1 - (June 2021) DOCUMENT CODE: TSG-00217-EN...
  • Page 3 The information in this manual is intended for QUALIFIED TECHNICAL PERSONNEL, who have been specifically trained by TECHNOGYM S.p.A. and are qualified to carry out fine tuning and start-up of the equipment, as well as major maintenance work and repairs, requiring in-depth understanding of the equipment, how it works, its safety devices and maintenance procedures.
  • Page 4 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Blank page. Page 4 Document uncontrolled when printed...

  • Page 5: Table Of Contents

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Table of Contents GENERAL WARNINGS......................13 INTRODUCTION ................... 13 USEFUL ADVICE ..................14 GENERAL REGULATIONS REGARDING SERVICE WORK 1.3.1 PERSONAL PROTECTIVE EQUIPMENT ............14 TECHNICAL SPECIFICATIONS ..................15 MECHANICAL CHARACTERISTICS .......... 16 2.1.1 OVERALL DIMENSIONS OF THE EQUIPMENT ...........16 2.1.2...
  • Page 6 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 3.1.5 CONSOLE (CONNECT VERSION) ................30 3.1.5.1 OLD WI-FI CONSOLE ........................30 3.1.5.2 NEW WI-FI / ANT+ CONSOLE ......................31 3.1.6 NFC (CONNECT VERSION) ..................31 3.1.7 BLUETOOTH SMART (CONNECT VERSION) ..........31 3.1.8 WIFI (CONNECT VERSION) ...................32 ACCESSORIES .........................
  • Page 7 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.3.7 PLAYS OF THE HANDLEBAR ASSEMBLY ............50 6.3.8 PLAYS OF THE SEAT HORIZONTAL SLIDER ..........53 GUIDELINE ABOUT THE REPLACING OF THE FLYWHEEL ALUMINIUM DISC AND BRAKE CALLIPER ......56 BRAKE CALIBRATION ...............
  • Page 8 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 9.2.1.4 (BETTER KEYPAD) FIRMWARE VERSION ............... 105 9.2.1.5 WATT SENSOR FIRMWARE VERSION ................106 9.2.2 READING AND WRITING THE SERIAL NUMBERS AND IDENTIFI- CATION PARAMETERS ..................106 9.2.2.1 WRITING THE CONSOLE SERIAL NUMBER ..............106 9.2.2.2 READING THE CONSOLE SERIAL NUMBER ..............
  • Page 9 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 10.3.1 PROGRAM WATT SENSOR BOARD ..............126 10.3.2 WRITE SERIAL NUMBER ..................126 10.3.3 WRITE TORQUE TABLE ..................126 10.3.4 COMPARE BRAKE CALIBRATION ..............127 10.3.5 READ GENERATOR MODEL................129 10.3.6 WRITE GENERATOR MODEL ................129 10.3.7 READ TORQUE TABLE ...................129 11.
  • Page 10 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.7.1 REMOVING THE SEAT ...................186 11.7.2 DISASSEMBLING THE SEAT’S HORIZONTAL SLIDER ASSEMBLY ..187 11.7.3 DISASSEMBLING THE SEAT’S VERTICAL SLIDER ........191 11.7.4 REMOVING SLEEVE BUSHINGS AND REGULATION THE POST ..196 11.7.5 DISASSEMBLING THE SEAT’S GUARD ............198 11.8 DISASSEMBLING THE OLD ELECTRONICS (REV.
  • Page 11 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 14.1.7 EQUIPMENT SETUP APP ..................220 14.2 ELECTRONICS IN THE GROUP CYCLE CONNECT VER- SION ......................221 14.2.1 ELECTRONICS REV.1 ....................221 14.2.2 ELECTRONICS REV.2 ....................221 14.3 INTRODUCTION OF THE PROTECTION GUTTER ... 222 14.4 INSERTING THE BELLEVILLE WASHER ON THE FRONT AND REAR HANDLE ................
  • Page 12 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Document uncontrolled when printed Page 12...

  • Page 13: General Warnings

    Technical Service Guide - Rev. 5.1 GENERAL WARNINGS 1.1 INTRODUCTION This document has been prepared specifically for Technogym After Sales Service, with the aim of providing authorised personnel with the information for carrying out maintenance and repair operations in the correct manner.

  • Page 14: Useful Advice

    Technical Service Guide - Rev. 5.1 1.2 USEFUL ADVICE Technogym advises you to plan your technical assistance task in the following way: Carefully assess the impressions reported by the Customer regarding the equipment’s operating faults and ask questions suitable to clarify the signs of the defect.

  • Page 15: Technical Specifications

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 TECHNICAL SPECIFICATIONS Technical Specifications Pedals With pedal straps and SPD clips. Minimum inclination angle for 17°-19° movement Molten cast iron, painted. Flywheel Aluminium disc for magnetic braking; anodized and painted. Total weight: 17.4 kg.

  • Page 16: Mechanical Characteristics

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 2.1 MECHANICAL CHARACTERISTICS 2.1.1 OVERALL DIMENSIONS OF THE EQUIPMENT NEW GROUP CYCLE (D92) DEVICE WEIGHT 67 kg - 148 lb MAXIMUM USER WEIGHT 160 kg - 353 lb Table 2 590 mm (23”) 1060 mm...

  • Page 17: Dimensions And Weight Of Packaging

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 2.1.2 DIMENSIONS AND WEIGHT OF PACKAGING Several components of the bike have been disassembled for shipping purposes. Disassembled components: ▪ Handlebar ▪ Pedals ▪ Front and rear crosspieces (including relevant plastic covers) 1115 x 270 x 965 (mm) DIMENSIONS (L x W x H) 44 x 10.5 x 38 (inch)

  • Page 18: Environmental Characteristics

    In storage from -10° to +70°C In operation between 20% and 90% Dampness In storage between 20% and 90% Table 4 2.3 COMPLIANCE WITH REGULATIONS For details about the directives, regulations covered by the equipment and certifications / Declara- tions of Conformity, contact the Technogym technical Support Service. Page 18 Document uncontrolled when printed...

  • Page 19: Equipment Coding

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 2.4 EQUIPMENT CODING The structure of the equipment code for the New Group Cycle (D92) with the old WI-FI con- sole is different than the equipment code for the New Group Cycle (D92) with the new WI-FI / ANT+ code, as described below.

  • Page 20: Coding For Group Cycle Equipment With The New Wi-Fi / Ant+ Console

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 2.4.2 CODING FOR GROUP CYCLE EQUIPMENT WITH THE NEW WI-FI / ANT+ CONSOLE The equipment code for the New Group Cycle (D92) with the new WI-FI / ANT+ console, is an alphanumerical code that is structured as follows: In particular, the letter A was added to the end position in the equipment code.

  • Page 21: Serial Number Structure

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 2.5 SERIAL NUMBER STRUCTURE The structure of the serial number of the New Group Cycle (D92) with the old WI-FI console and the New Group Cycle (D92) with the new WI-FI / ANT+ console is identical. 2.5.1 NEW SERIAL NUMBER STRUCTURE FOR GROUP CYCLES PRODUCED STARTING FROM 2017 The Serial Number structure of the NEW GROUP CYCLE (Connect and Ride version) produced...

  • Page 22: Serial Number Structure For Group Cycles Produced Prior To 2017

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 2.5.2 SERIAL NUMBER STRUCTURE FOR GROUP CYCLES PRODUCED PRIOR TO 2017 The Serial Number structure of the NEW GROUP CYCLE (Connect and Ride version) produced prior to 2017, remains unchanged. The Serial Number is made up of alphanumeric characters as follows: Characters Description...

  • Page 23: Position Of Manufacturer And Product Identification Label - Position Of Warning Label

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 2.6 POSITION OF MANUFACTURER AND PRODUCT IDENTIFICATION LABEL - POSITION OF WARNING LABEL - Manufacturer name and address; - Production site; - Product description; - Device class; - European certi cation marking; - Serial number and date of production;...

  • Page 24: Cable Diagram (Connect Version)

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 2.7 CABLE DIAGRAM (CONNECT VERSION) 2.7.1 OLD ELECTRONICS CABLE DIAGRAM (REV. 1) The old electronics rev.1 - with the TONIC generator and Watt Sensor TONIC board - is installed in the following equipment: PRODUCED IN ITALY: D92CBNE0**1 (it): all SN up to D92CBNE016104414.

  • Page 25: New Electronics Cable Diagram (Rev. 2)

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 2.7.2 NEW ELECTRONICS CABLE DIAGRAM (REV. 2) The new electronics rev.2 - with the FEGO generator and Watt Sensor ID board - is installed in the following equipment: PRODUCED IN ITALY: D92CBNE0**1 (it): from SN D92CBNE016104415 to D92CBNE016109999.

  • Page 26: Cable Table

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 2.7.3 CABLE TABLE The colour of the cables may change: in particular, refer to the Pin Out. 2.7.3.1 CABLES USED IN THE OLD AND NEW ELECTRONICS 0WCU0810xx: Power supply cable for Console - high Handlebar connec- CPU Board Signal...
  • Page 27 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 0WCU0812xx: Watt Sensor - voltage converter board cable Watt Sensor Board Signal Colour Voltage converter Black Tx Out (to Console) Brown Rx In (from Console) Orange Yellow Table 12 0WCU0813xx: Watt Sensor - Hall sensor board cable Watt Sensor Board Signal Colour...
  • Page 28 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Blank Page Page 28 Document uncontrolled when printed...

  • Page 29: Operating Principle

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 OPERATING PRINCIPLE 3.1 ELECTRONIC COMPONENTS 3.1.1 GENERATOR It is a 3-phase generator that supplies power to all the electronic components when the rotation speed is at least 40 rpm. It provides the RPM signal to the watt sensor board and to the display. It provides current to the voltage converter.

  • Page 30: Hall Sensor

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 3.1.4 HALL SENSOR The Hall Sensor is fixed to the device frame with 2 screws. It acquires the braking position based on the distance between the magnets and the brake and sends this information to the Watt Sensor. Each time the Hall Sensor and the brake frame are removed and/or replaced, the brake calibration procedure must be performed.

  • Page 31: New Wi-Fi / Ant+ Console

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 type of console installed on the group cycle (d92)”. 3.1.5.2 NEW WI-FI / ANT+ CONSOLE Display of the workout data: Speed (revs per minute), power (W), time and distance (mi: sec - km / mi), FC / AR (bpm), calories (kcal).

  • Page 32: Wifi (Connect Version)

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 3.1.8 WIFI (CONNECT VERSION) WiFi connectivity enables the user to connect the console to a computer network and access the following functions: Connect with the network for the login with MyWellness Cloud and save the exercises per- formed on the user's TG Cloud profile;...

  • Page 33: Accessories

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 ACCESSORIES For details, refer to the Marketing material. Page 33 Document uncontrolled when printed...
  • Page 34 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Blank page. Page 34 Document uncontrolled when printed...

  • Page 35: Moving And Installing The Equipment

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 MOVING AND INSTALLING THE EQUIPMENT 5.1 INSTALLATION SPECIFICATIONS AND REQUIREMENTS WARNING: Refer to the relative specific manual: INSTALLATION REQUIREMENTS, which can be consulted on TG DIRECT. Place the equipment on a flat surface, where there are no vibrations and where the loading bearing capacity is sufficient for the weight to be supported, also taking into consideration the weight of the user.

  • Page 36: Lifting And Moving The Equipment

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 5.2 LIFTING AND MOVING THE EQUIPMENT ATTENTION: Moving and placing on the ground must be carried out with extreme care, because the equipment may lose stability. If wheels cannot be used on the floor, move the equipment with normal lifting and transport methods. The equipment has fixed front wheels. To move it, lift it slightly as shown in the figure, and push it forward or backward.

  • Page 37: Troubleshooting

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 TROUBLESHOOTING To correctly perform the troubleshooting operations, the following is required: Portable notebook, USB - MINI USB cable and terminal software. 6.1 PROCEDURE TO FOLLOW WHEN REPLACING COMPONENTS After replacing a component, switch the machine on again and check its operation. 6.1.1 REPLACING THE GENERATOR / THE VOLTAGE CONVERTER If one of these components is replaced, no action is necessary.

  • Page 38: Replacing The Console

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 • calibrate the brake.. 6.1.5 REPLACING THE CONSOLE Each time the console is replaced, the following is necessary: • upgrade the console SW using the USB upgrade key as soon as synchronized (with PC Synch); •...
  • Page 39 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 10 If it’s present the flat washer, replace the washer with the new Belleville washer; Assemble the belleville washer (9) with the conicity upwards. Then, proceed with step 2. If it’s already present the Belleville washer, it’s not requested to replace the washer.

  • Page 40: Combo Keypad

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 12 5_Reassemble the equipment. 6.2 COMBO KEYPAD Command Response LONG PRESS PLAY BUTTON + Enters Watt Level Test mode. HEART BUTTON LONG PRESS LEFT ARROW BUTTON + Enters user data manual input mode (only if the RIGHT ARROW BUTTON user has not logged in).
  • Page 41 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 LONG PRESS HEART BUTTON + LEFT AR- Enters unit of measure configuration mode. ROW BUTTON + RIGHT ARROW BUTTON Table 14 Page 41 Document uncontrolled when printed...

  • Page 42: Troubleshooting

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.3 TROUBLESHOOTING 6.3.1 THE CONSOLE DOES NOT TURN ON Components Possible cause What to do: volved Disconnect the cable that connects the transformer to the generator from the transformer. Pedal and check the volt- Generator.

  • Page 43: Malfunction Cases: Rpm - Watt - Level

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.3.2 MALFUNCTION CASES: RPM - WATT - LEVEL First, always upgrade the SW to the latest released version. Case: WATT LEVEL Cause: RX and TX signal missing. Defective Watt Sensor board (check if the LED that blinks in normal operating condi- CASE 1 FIXED AT “0”...

  • Page 44: Troubleshooting Case 1

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.3.2.1 TROUBLESHOOTING CASE 1 Components Possible cause What to do: volved Connect the PC to the console to power the de- vice, turn the brake knob and check that the Watt Sensor Board level on the display changes: and voltage con-...

  • Page 45: Troubleshooting Case 4

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.3.2.4 TROUBLESHOOTING CASE 4 Components Possible cause What to do: volved Connection (CU810 Check cable continuity. Case 4 No RPM signal to CU811). Replace the cable or the current volt- the display.

  • Page 46: User Not Able To Login / Login Icon Flashing

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.3.3 USER NOT ABLE TO LOGIN / LOGIN ICON FLASHING 6.3.3.1 LOGIN VIA THE QR CODE - LOGIN VIA TGS/NFC First, always upgrade the SW to the latest released version. The customer cannot log in.
  • Page 47 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 The customer cannot log in. TGS / NFC Check if the Is the problem customer network repeated complies with on different the minimum equipment? configuration Configure the network on the Ok, done display.

  • Page 48: After Replacing The Watt Sensor Board, The Console Does Not Turn On /The Rpm Values Shown On The Display Are Too High

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Initialize the RTC (Real Time Clock) using the command: @RTCINIT# Configure the date and time in the RTC using the command: @SETDATE dd mm yyyy hh mn ss tz# Enter the following information: ▪...

  • Page 49: Loosening Of The Flywheel Screws

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.3.5 LOOSENING OF THE FLYWHEEL SCREWS If problems are found related to the loosening of the flywheel screws: reassemble the screws (15), applying Loctite 243 on them and tightening them with a torque equal to 5 Nm (3.69 lbf-ft). Figure 15 - Detailed view of the flywheel screws (15) 6.3.6 LACK OF PRECISION IN THE WATT VALUES SHOWN ON THE DISPLAY...

  • Page 50: Plays Of The Handlebar Assembly

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 _Make two complete turns of the knob; _Execute an exercise at 80rpm; _Take note of the Watts shown on the console; 8- Write the noted numeric values in the Service Job. 9-Share with the customer the initial (step 4) and final (step 7) Watt values and verify if the adjust- ment meets the expectation of the customer;...
  • Page 51 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 17 Figure 18 If it’s present the flat washer, replace the washer with the new Belleville washer; Assemble the belleville washer (9) with the conicity upwards. Then, proceed with step 2b.
  • Page 52 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 19 3_Adjust the plays, as detailed at §”13.3 play regulation for vertical regulations” and “13.4 play regulation for horizontal regulations”. Make sure the problem is solved, otherwise proceed with the STEP 4;...

  • Page 53: Plays Of The Seat Horizontal Slider

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 5_Check whether the frame is broken in one of the two positions (A) that support the front register / guide. If so, the reinforcement kit must be ordered. The code of the kit to be ordered depends on the site where the Group Cycle was produced.
  • Page 54 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 In case of wrong nut, proceed with the relative replacement. Figure 23- Self-locking nut of the seat horizontal slider assembly 2_Check the presence of the Belleville washer (instead of the flat washer). To do this check execute the following procedure: 2a_ Remove in sequence the cover (7) of the lever, the self-locking nut (8) and the washer (9).
  • Page 55 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 25 If it’s present the flat washer, replace the washer with the new Belleville washer; Assemble the belleville washer (9) with the conicity upwards. Then, proceed with step 2b. If it’s already present the Belleville washer, it’s not requested to replace the washer.

  • Page 56: Guideline About The Replacing Of The Flywheel Aluminium Disc And Brake Calliper

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.4 GUIDELINE ABOUT THE REPLACING OF THE FLYWHEEL ALUMINIUM DISC AND BRAKE CALLIPER The flywheel aluminium disc and the brake calliper are two critical components of the Connect version equipment. These components must be replaced only when strictly necessary. Replacing the aluminium disc could cause a 2% decrease in the accuracy of the Watt values.

  • Page 57: Checking The Alignment Between The Hole And The Tooth Of The Knob

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.5.1 CHECKING THE ALIGNMENT BETWEEN THE HOLE AND THE TOOTH OF THE KNOB Remove the lens and the STOP card, turn the knob anti-clockwise to the limit stop and check the alignment between the hole and the tooth.
  • Page 58 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 28 Put back the knob inserting under the STOP card a piece of biadhesive to prevent the card rotating with respect to the knob Figure 29 Page 58 Document uncontrolled when printed...

  • Page 59: Checking The Calibration Template

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Check the form of the blind nut (20) and, if it is worn, replace it with a new one. Figure 30 6.5.2 CHECKING THE CALIBRATION TEMPLATE Before performing the mechanical regulation of the brake position, always use a gauge to check if the template size is still correct.
  • Page 60 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 31 - thickness of the WHITE TEMPLATE to be measured Figure 32 - measuring the thickness of the WHITE TEMPLATE with a gauge BLACK TEMPLATE: THICKNESS ~ 1.98 cm. Page 60 Document uncontrolled when printed...

  • Page 61: Mechanical Regulation Of The Brake Position

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 33 - thickness of the BLACK TEMPLATE to be measured Figure 34 - measuring the thickness of the BLACK TEMPLATE with a gauge 6.5.3 MECHANICAL REGULATION OF THE BRAKE POSITION Page 61 Document uncontrolled when printed...
  • Page 62 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 For equipment produced prior to 2017: there are two templates with different colours: a white template that must be used if there is a white adhesive on the brake, and a black template, to be used if there is no white adhesive on the brake. For equipment produced starting from 2017: ONLY use the white template, even if there is no white adhesive on the brake.
  • Page 63 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Check that the knob is in a hori- zontal position (must be the zero position). If the knob is not in a horizontal position, move it so it is in this position.

  • Page 64: Soft Calibration Of The Brake

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 If the template does not enter or if the brake is too high (the two upper magnets do not touch the template) the acorn nut (6) must be adjusted until reaching the correct position of the brake with respect to the template.
  • Page 65 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the console, without disconnect- ing it, to access the USB socket and power it (PC, battery charger, power bank). Press PLAY + LEFT ARROW + RIGHT ARROW together for 4 seconds. The cali- bration screen will appear.

  • Page 66: Procedure For Replacing The Watt Sensor Id

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.6 PROCEDURE FOR REPLACING THE WATT SENSOR ID BOARD ON GROUP CYCLES FIT WITH REV. 2 ELECTRONICS ATTENTION: If replacing the Watt Sensor ID board, the operation must be performed without changing the distance between the sensor and the flywheel.
  • Page 67 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 43 3. Remove the screws that fasten the cover to the box. Remove the cover (B). Figure 44 4. Remove the screws that fasten the Watt Sensor ID board to the box. 5.
  • Page 68 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 shown in detail in the following figure. This procedure prevents the cables from being discon- nected by being accidentally pulled. 7. Fasten the new Watt Sensor ID board to the box using the previously removed screws. Figure 45 8.
  • Page 69 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 46 10. Follow the instructions provided in “6.1.3 REPLACING THE WATT SENSOR BOARD”. 11. Fit all the previously removed guards. Page 69 Document uncontrolled when printed...

  • Page 70: Procedure To Follow If It Is Necessary To Remove The Plate On Which The Watt Sensor Id Is Fixed

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6.7 PROCEDURE TO FOLLOW IF IT IS NECESSARY TO REMOVE THE PLATE ON WHICH THE WATT SENSOR ID IS FIXED If it is necessary to remove the plate on which the Watt Sensor ID is fixed (e.g.: flywheel removal), the following procedure must be followed: Before removing the plate, the reference distance between the plastic cover of the Watt Sen- sor ID board and the flywheel must be measured.
  • Page 71 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 48 To reinstall the plate, fasten the two plate fastening and regulation screws (1) and (2) of the plate to the Group Cycle. While reinstalling the plate on which the Watt Sensor ID is fixed, turn the upper regulation screw (1) to correct reinstall the Watt Sensor ID: The distance between the Watt Sensor ID and the flywheel MUST BE EQUAL to the distance that was taken as a reference.
  • Page 72 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 INFORMATIONAL NOTE: Starting from SN D92CBNE017001637, an assembly template was used in production that adjusts the distance between the plastic cover of the Watt Sensor ID board and the flywheel to 18 mm. MEASURING THE DIMENSIONS OF THE 18 MM TEMPLATE used in production. Figure 50 CORRECT ASSEMBLY OF THE TEMPLATE used in production.

  • Page 73: Diagnostics Of The New Wi-Fi/Ant+ Console Via The Nrf Connect App (Ble Signal Check)

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 52 6.8 DIAGNOSTICS OF THE NEW WI-FI/ANT+ CONSOLE VIA THE NRF CONNECT APP (BLE SIGNAL CHECK) It is possible to use the nRF Connect APP if the customer is not able to connect to the new Group Cycle wi-fi /ANT+ console Group Cycle (login via Mywellness APP, via a Bluetooth connection).
  • Page 74 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 53 Search for the nRF Connect App and install it on the smartphone; Figure 54 Once the APP is installed, the nRF Connect icon will appear on the smartphone; Figure 55 Page 74 Document uncontrolled when printed...
  • Page 75 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 CHECK THAT BLUETOOTH FUNCTIONS ON THE NEW WI-FI / ANT+ CONSOLE: On a smartphone, open the nRF Connect App; Click SCAN on the top right of the screen; Activate the Group Cycle search filter. To do so: Click the down arrow on the row with No filter.
  • Page 76 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Group Figure 57 A list with the Group Cycle device(s) will appear. ATTENTION: Do not press CONNECT as when the Group Cycle device is paired with the smartphone, it is no longer visible in the nRF Connect APP.
  • Page 77 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Swipe your hand on the screen, from the left to the right (swipe the image) to view a graph of the RSSI signal power. Observe the signal for approx. 15 seconds. Figure 59 Page 77 Document uncontrolled when printed...
  • Page 78 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 If the graph of the signal power relative to the new Group Cycle wi-fi/ANT+ console is continuous with a value above -80 dBm, this means that the console Bluetooth is functioning correctly. It is probably the customer's smartphone that is not functioning correctly.
  • Page 79 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 If the graph of the signal power relative to the new Group Cycle wi-fi/ANT+ console is not contin- uous and/or alternates (uneven peaks of signal intensity) and/or the value of the signal power is below -80 dBm, this means that the console Bluetooth is not functioning correctly.

  • Page 80: Equipment Testing After The Intervention Of Technical Service

    - Check the presence / the state of wear of warning labels. Check if the warning labels are readable; - Technogym doesn’t request to fix the Group Cycle to the ground. However, the equipment can be fixed to the ground if requested by the customer for the specific location of installation. In this case, check that the GC is actually fixed securely.
  • Page 81 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 DETAILED VIEW OF THE BRAKE KNOB: If the knob is turned in the clockwise direction, the resistance of the machine increases and the effort level shown on the display increases as a result; If the knob is turned in the counterclockwise direction, the resistance of the machine de- creases and the effort level shown on the display decreases as a result.
  • Page 82 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Blank Page Page 82 Document uncontrolled when printed...

  • Page 83: Sw Upgrade

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 SW UPGRADE 7.1 SW UPGRADE FOR THE OLD WI-FI CONSOLE Remove the console as described in the §”11.1 Removing the console”. Starting situation: • PC (laptop) switched on; • USB-MINI USB Cable. Procedure: •...

  • Page 84: Software Upgrade For The New Wi-Fi / Ant+ Console

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 • Open the “console_wifi” sub-folder. • Drag the fw file for the console (WFW----BA---versione.bin) to the equipment folder. If you incorrectly try to load the SW for the new console in the old console, an error message will appear and it will not be possible to load the SW.
  • Page 85 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 64 If asked (depending on the operating system installed) “Do you want to repair the content?” respond: “Continue without analysing”. Connect the upgrade key to the PC as soon as synchronised with the Equipment Software Loader program: •...
  • Page 86 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Check on the terminal , using the command @FWVER#, that the correct SW version was loaded. It is very important to carry out this step, because if the incorrect sw is loaded on the new console, the file will be transferred immediately to the folder, but no error message will appear. The console will turn on and it will seem that everything functions correctly.

  • Page 87: Group Cycle Class

    GROUP CYCLE APP: 2-Go to the site pro.mywellness.com. In the Technogym APP Store section, select and install the Group Cycle application: GROUP CYCLE CLASS or GROUP CYCLE HR CLASS or both. Normally the App installation on pro.mywellness.com is done by the Cloud technical referent of the After Sales Office.
  • Page 88 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 65 CREATING THE ROOM: 3- On the pro.mywellness.com site, click on PLANNER --> ROOMS FOR GROUP CLASSES --> NEW ROOM. Set the name of the room. Click the OK key to the bottom right to save the setting. Class set by the customer or by the Cloud technical referent of the After Sales Office.
  • Page 89 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 66) CONFIGURING UNITY SELF: 4- From the display of the Unity Self: Access the service menu 2501 or customer menu 2406, con- figure the Unity Self with a static IP (NETWORK section) and set the Facility URL (GENERAL SETTINGS section).
  • Page 90 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 6a- Login with the Mywellness Cloud Login data to enter the ‘Equipment Set Up’ App: Figure 67 7- From the Unity Self screen, click on the Mywellness Cloud button to view the QR code. Figure 68 8- Point the camera of your smartphone towards the QR code shown on the display and scan it.
  • Page 91 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 69 9- In the Equipment Setting section of the ‘Equipment Set Up’ app, configure the Unity Self by entering: - Unity Self number = 0 (recommended); The assigned numbers must identify univocally the Unity Self and each Group Cycle of the class. - The room name (in this example the room name is: TEST) The name of the room must correspond to the room created in the pro.mywellness.com site.
  • Page 92 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 70 - Tutorial --> Create the hotspot Figure 71 - Settings Page 92 Document uncontrolled when printed...
  • Page 93 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 72 - Tethering and Mobile hotspot --> Configure Hotspot 11- Configure the mobile hotspot as detailed below. Then click on Save. Netword SSID: technogym; Password: technogym. Figure 73 Page 93...
  • Page 94 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Click on OK: Figure 74 12- Through the ‘Equipment Set-Up’ App, configure the console of the Group Cycle for the Wi-Fi connection and for the connection with UNITY SELF and set the facility URL. To connect the Group Cycle with the Unity Self, enable the field ‘Set Unity Self IP’...
  • Page 95 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 75 13- When you press start, it’ll appear the following message to store the data: Figure 76 _13a- If it’s the first configuration done on Group Cycle in object: 13a.1- The special key combination is not required.
  • Page 96 Configure the Group Cycle console with the number of the bike and the room in the “Equipment Setting” section of the Technogym Equipment Set-Up App. The name of the room must correspond to the room created in the pro.mywellness.com site. The name of the room where UNITY SELF is located must be equal to the name of the room where the Group Cycles are located.
  • Page 97 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 78 Page 97 Document uncontrolled when printed...
  • Page 98 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 TEST Figure 79 15- Turn UNITY SELF off and back on; On Unity Self screen click on GROUP CYCLE CLASS / GROUP CYCLE HR CLASS button. Pedal on Group Cycle and check that the Group Cycle is vis- ible on the screen.
  • Page 99 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 80 - ‘Room Layout’ symbol Figure 81 Page 99 Document uncontrolled when printed...

  • Page 100: Configuring The Group Cycle App As The Main

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 RESTARTING THE UNITY SELF: 17- When all the consoles and UNITY SELF are configured, turn UNITY SELF off and back on. In this way, UNITY SELF downloads the update database. When changes are made in the class configuration, UNITY SELF must always be off and turned back on.
  • Page 101 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 82 3- When you press start, it’ll appear the following message to store the data: Figure 83 3a- Switch on the equipment pedalling. 3b- Wait that the display perform the reset. 3c-Press the combo button «Play pause»...
  • Page 102 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 84 4 - Check if the the network icon appears in the top left corner of the console, if yes keep the dis- play on untill it appears YES on the display, it means that the network configuration is done. Please note that the message YES doesn’t indicate that the configuration is correct.

  • Page 103: Executable Sw For Diagnostics With Pc : Terminal

    The first time that the PC is connected with New Group Cycle (D92) or Skillmill or MYRUN TECHNOGYM or MYCYCLING or SKILLROW, the PC asks to install a driver for the detect- ed device. Stop the automatic search for the driver on Windows update and select the manual path on your PC where the file was previously saved, which can be downloaded from TG Direct: myrun_usb_driver.inf.

  • Page 104: Structure For Entering Commands

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 The commands can now be entered, writing the string in the provided area. Select the Baud Rate 19200 Select the available COM Select DTR Make sure +CR is agged Command input eld Figure 86 9.2 STRUCTURE FOR ENTERING COMMANDS The structure of the command/message is: @COMANDO [ARG1] [ARG2]#...

  • Page 105: Reading Firmware Versions

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 9.2.1 READING FIRMWARE VERSIONS 9.2.1.1 (CPU) FIRMWARE VERSION Command Notes Command @FWVER# Prints CPU firmware version. Table 23 9.2.1.2 BLE / ANT+ MODULE FIRMWARE VERSION Command Notes Prints the version of the BLE / ANT+.module Command @NRFFWVER# firmware.

  • Page 106: Watt Sensor Firmware Version

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 9.2.1.5 WATT SENSOR FIRMWARE VERSION Command Notes Command @LOWKITFWVER# Prints the Watt Sensor firmware version. Table 27 9.2.2 READING AND WRITING THE SERIAL NUMBERS AND IDENTIFICATION PARAMETERS 9.2.2.1 WRITING THE CONSOLE SERIAL NUMBER Command Notes Command @SCONSOLESN sn#...

  • Page 107: Viewing The Facility Url

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 9.2.2.4 VIEWING THE FACILITY URL Command Notes Command @RFACILITYURL# Prints the facility URL of the equipment. Table 31 9.2.2.5 WRITING THE LOW KIT SERIAL NUMBER Command Notes Command @SLOWKITSN sn# Sets the Low Kit serial number.

  • Page 108: Reading The Bicycle Number

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 The parameter n indicates the bicycle number (max.: 255). 9.2.2.9 READING THE BICYCLE NUMBER Command Notes Displays the number of the bicycle that will be Command @RBIKENUMBER# sent to UNITY SELF. Table 36 9.2.3 WI-FI AND NETWORK CONFIGURATION Settings to be configured by the club.

  • Page 109: Writing The Wep Key Number

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 9.2.3.3 WRITING THE WEP KEY NUMBER Command Notes Sets the WEP key used to connect to the access point with WEP encryption. Command @SWEPKEYINDEX index# Table 39 The parameter index indicates the number of the WEP key utilised (the permitted values are 1, 2, 3 and 4).

  • Page 110: Writing The Gateway Address

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 9.2.3.6 WRITING THE GATEWAY ADDRESS Command Notes Command @SDEFGATEWAY gateway# Sets the IP address of the default gateway. Table 42 The parameter gateway indicates the value of the IP address of the default gateway. 9.2.3.7 CHECKING THE IP ADDRESS - DEFAULT GATEWAY - NETMASK...

  • Page 111: Setting The Data Send Period

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Table 45 The parameter ip_add indicates the IP address where UNITY SELF is located. The parameter port indicates the number of the UDP port where UNITY SELF is located. 9.2.4.2 SETTING THE DATA SEND PERIOD Command Notes...

  • Page 112: Configuring Date And Time

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 9.2.5 CONFIGURING DATE AND TIME 9.2.5.1 RTC INITIALISATION Command Notes Command @RTCINIT# Initialises the RTC (Real Time Clock). Table 49 9.2.5.2 SETTING THE DATE AND TIME Command Notes Configures the date and time in the RTC. The pa- rameters to enter are: ▪...

  • Page 113: Reading The Date And Time

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 9.2.5.3 READING THE DATE AND TIME Command Notes Command @GETDATE# Prints current date and time. Table 51 9.3 PROCEDURE FOR READING AND SETTING THE GEAR RATIO (GENERATOR) ON THE WATT SENSOR BOARD With an equal number of pedal revolutions, the FEGO generator rotates 3 times faster than the TONIC generator: this parameter set in the Watt Sensor board is called GEAR RATIO.
  • Page 114 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 - Disable +CR; - Select DTR; - Select the Baud rate 19200; - In the section Receive select Cnt = HEX instead of ASCII; - In the section Receive select Hex; - Click Connect, to the top left;...

  • Page 115: Procedure For Setting The Date And Time

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 34 33 32 31 = value to be read from the right to the left ( 31 -32 – 33 – 34). Subtract 30 from each number (1 2 3 4) 1234 = the generator set in the Watt Sensor board is the TONIC generator The remaining sequence A7 F6 F3 F6 04 ED F6 has no meaning.
  • Page 116 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Check if the date and time are coherent using the command @GETDATE#. The time should be a few seconds ahead (time passed between setting the date and time and reading the date and time).

  • Page 117: Equipment Software Loader

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 10. EQUIPMENT SOFTWARE LOADER For details, see the Equipment Software Loader manual, available on TG Direct. 10.1 STEPS NECESSARY FOR ACCESSING THE EQUIPMENT SOFTWARE LOADER PROGRAM Necessary tools: ▪ cable for Group Cycle programming; ▪...

  • Page 118: Watt Sensor Board Sw Loading

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 10.2 WATT SENSOR BOARD SW LOADING Access the program as described in “10.1 steps necessary for accessing the equipment software loader program”. Select NEW DATABASE to procedure with the database update. Then, select FIRMWARE WIZARD.
  • Page 119 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 90 The following screen appears that requests to select the correct Watt Sensor board installed in the equipment: - Watt Sensor Tonic: old electronics (rev.1); - Watt Sensor ID: new electronics (rev. 2) I t is possible to click “Automatic detect the watt sensor board”, to have the system automatically detect the type of board.

  • Page 120: Watt Sensor Tonic (Old Electronics Rev. 1)

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 91 10.2.1 WATT SENSOR TONIC (OLD ELECTRONICS REV. 1) The following message appears: “Click Next, when the DOS windows appears, disconnect and reconnect the USB plug (of the GC cable) previously connected to the pc, then press Ctrl+C to proceed with the upgrade”.
  • Page 121 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 The procedure to follow is described below: 1-Click Next, to the lower right, to continue; 2 -When the DOS window appears, disconnect the USB cable; wait approx. 10 seconds; reconnect the USB cable (identified with the red ring ) to the PC.

  • Page 122: Watt Sensor Id (New Electronics Rev. 2)

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Therefore, the procedure is as follows: 1- disconnect the USB cable; wait approx. 10 second; reconnect the USB cable (identified with the red ring) to the PC; 2- install the calibration database if necessary. Click Finish, to the bottom right, to return to the initial screen.

  • Page 123: Watt Sensor Board Programming

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 96 CASE 1: If the update was successful, the message appears: “Software successfully loaded: discon- nect and reconnect the USB plug (of the GC cable), previously connected to the pc, now you can upload the calibration data if necessary”.
  • Page 124 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Select Group Cycle. Figure 97 The section shown in the following figure is used to enter the Serial Number if the Watt Sensor board was replaced, or to read the Serial Number. The READ SERIAL NUMBER option makes it possible to read the equipment's serial number.
  • Page 125 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 99 After pressing Next, the screen “Group Cycle configuration area” appears. CASE 1: The commands listed below are all active if the database contains the data for this specific equipment.

  • Page 126: Program Watt Sensor Board

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 CASE 2: Only the following two commands are active if the database does not contain the data for this specific equipment: • WRITE SERIAL NUMBER; • DOWNLOAD CALIBRATION FILES: Download the calibration files for the written SN. An in- ternet connection is required. The information remains stored in the database. The commands are described in detail below.

  • Page 127: Compare Brake Calibration

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 101 If loading was successful, the message appears: “Torque successfully loaded”. Figure 102 10.3.4 COMPARE BRAKE CALIBRATION This command compares the loaded brake position values (AD Value), written on the Watt Sensor board, with what is written in the database.
  • Page 128 Once the command is selected, a window appears that displays the data loading progress: Figure 103 If the AD values do not correspond with the factory values, a message appears stating that the brake calibration is different from the one done in Technogym. Figure 104 Clicking OK displays the following table, which contains: Difficulty levels;...

  • Page 129: Read Generator Model

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 105 If you want to extract the table to an Excel file, close the program. Right click the Equipment Software Loader icon. Click “Open file path”. Open the ComparisonResults folder. Open the folder corresponding to the equipment serial number.
  • Page 130 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Blank Page Page 130 Document uncontrolled when printed...

  • Page 131: Disassembly

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11. DISASSEMBLY The tools required to carry out all the disas- sembling, regulation and maintenance oper- ations on the equipment are given in the TG SERVICE TOOLS BOX LIST, available on TG DIRECT and during the training course on the e-learning platform.

  • Page 132: Removing The Console With Velcro

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 If instead the perforated handlebar is found in the field, the console with velcro must be fastened to it: remove the rear cover from the console with projections and fasten it to the new console. The console is fastened to the handlebar with screws. 11.1.1 REMOVING THE CONSOLE WITH VELCRO...
  • Page 133 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Extract the clip (2) securing the cable to the handlebar post (3) and extract the connector. Figure 107 Disconnect the connector (4). Figure 108 ATTENTION: do not pull the dis- play to remove the console.
  • Page 134 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Position your hands as shown in the fig- ure and release the console from the han- dlebar. Figure 110 Slide the console off the bike. Figure 111 Page 134 Document uncontrolled when printed...
  • Page 135 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Slide the console towards the rear end un- til it stops. Figure 112 Page 135 Document uncontrolled when printed...
  • Page 136 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Exert pressure from both sides until the console locks into place. Reconnect the connector: insert the cable back in the handlebar post until reposi- tioning the clip securing the cable in its seat, then reposition the lock pin.

  • Page 137: Removing The Console With Projections

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.1.2 REMOVING THE CONSOLE WITH PROJECTIONS 1. Carry out the removals described in the par- agraph “11.1.1 removing the console with vel- cro”, from point 1 to point 3. 2. Remove the 4 screws and spacers that fasten the console to the handlebar.
  • Page 138 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 115 Page 138 Document uncontrolled when printed...

  • Page 139: Removing And Assembling The Pedal

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.2 REMOVING AND ASSEMBLING THE PEDAL Rotate the pedal/pedal crank assembly until it reaches the upright position. Figure 116 Unscrew the pedal (2) from the pedal crank (3) using a 15mm wrench (or using the wrench provided for Bike Excite ped- al cranks).
  • Page 140 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Screw the pedal (2) on the pedal crank (3) using the special wrench provided. WARNING: tighten the pedal with a torque wrench set to 40Nm (29.5 lbf-ft). Loosen the pedal by approx. one full ro- tation.

  • Page 141: Removing The Pedal Cage

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.2.1 REMOVING THE PEDAL CAGE Use an 8 mm wrench to lock the internal nuts (1). Figure 120 Unscrew the screws (2) using a medium Phillips screwdriver. WARNING: place the nuts and washers aside for subsequent reassembly.

  • Page 142: Removing Guards

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.3 REMOVING GUARDS Remove the right guard first. 11.3.1 REMOVING BRAKE GUARDS Remove the screw (1) with a 4 mm Allen wrench. Figure 122 Insert the Allen wrench in the hole and lift the guard (2) by pulling outwards. WARNING: do not use a screwdriver as, in doing so, you will damage the guard and gasket.
  • Page 143 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Insert a finger from the side and use it as a lever to lift the guard (2). Figure 124 Remove the guard (2). Figure 125 Remove the left brake guard (3) follow- ing the same procedure used for the right brake guard.

  • Page 144: Removing The Main Right Guard

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.3.2 REMOVING THE MAIN RIGHT GUARD Remove the brake guard as indicated in “11.3.1 Removing brake guards”. Remove the screws (1) with a 3 mm Allen wrench. Figure 127 Push the protective lid (2) inwards with a small Phillips screwdriver.
  • Page 145 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Loosen the screws (4) with a 3 mm Allen wrench. Figure 130 Remove the screw (5) with a 3 mm Allen wrench. Figure 131 Rotate the pedal crank in the upright po- sition (6).
  • Page 146 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the main right guard (7) by pull- ing the upper part, followed by the lower part. To fit the main right guard back on the bike follow the aforementioned procedure in the reverse order. Figure 133 Page 146 Document uncontrolled when printed...

  • Page 147: Removing The Main Left Guard

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.3.3 REMOVING THE MAIN LEFT GUARD Remove the main right guard as indicated in “11.3.2 Removing the main right guard”. Remove the screw (1) with a medium Phillips screwdriver. Figure 134 Rotate the pulley (2) until the hole (F1) is aligned with the screw (3).
  • Page 148 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the screw (3) with a medium Phillips screwdriver. Figure 136 Remove the screws (4) with a 3 mm Allen wrench. Figure 137 Remove the screw (5) with a 3 mm Allen wrench.
  • Page 149 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Rotate the pedal crank in the upright po- sition (6). Figure 139 Remove the main left guard (7). To fit the main left guard back on the bike follow the aforementioned procedure in the reverse order. Figure 140 Page 149 Document uncontrolled when printed...

  • Page 150: Removing The Mudguard Protection

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.3.4 REMOVING THE MUDGUARD PROTECTION Remove the brake guard as indicated in “11.3.1 Removing brake guards”. Remove the screws (1) with a 3 mm Allen wrench. Figure 141 Lift the mudguard protection (2) and re- move it.
  • Page 151 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Page 151 Document uncontrolled when printed...

  • Page 152: Removing The Pedal Cranks

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.4 REMOVING THE PEDAL CRANKS 11.4.1 REMOVING THE RIGHT PEDAL CRANK Remove the main right guard as indicated in “11.3.2 Removing the main right guard”. Release tension from the transmission belt as indicated in “11.5.1 Tightening the transmis- sion belt”.
  • Page 153 Figure 144 Remove the screws (3) and washers with a 13 mm Allen wrench. Remove the pulley (4). Replace the pedal crank with an original Technogym part. To fit the right pedal crank back on the bike follow the instructions in “11.4.3 Replacing the right and left pedal crank”. Figure 145...

  • Page 154: Removing The Left Pedal Crank

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.4.2 REMOVING THE LEFT PEDAL CRANK Remove the main left guard as indicated in “11.3.3 Removing the main left guard”. Remove the screw (1) with an 8 mm Allen wrench. Figure 146 Remove the pedal crank (2) with a pedal crank remover.
  • Page 155 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Page 155 Document uncontrolled when printed...

  • Page 156: Replacing The Right And Left Pedal Crank

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.4.3 REPLACING THE RIGHT AND LEFT PEDAL CRANK Remove the pedal crank as indicated in “11.4.1 Removing the right pedal crank” or “11.4.2 Re- moving the left pedal crank”. Use the previously-removed screw (1) and tighten with a torque wrench set be- tween 47Nm (34.7 lbf-ft) and 54Nm (39.8 lbf-ft).

  • Page 157: Belts And Flywheel

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.5 BELTS AND FLYWHEEL 11.5.1 TIGHTENING THE TRANSMISSION BELT Remove the brake guard as indicated in “11.3.1 Removing brake guards”. Remove the main right guard as indicated in “11.3.2 Removing the main right guard”. Loosen the screws (1) securing the pulley (2) using a 6mm Allen wrench.
  • Page 158 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Tighten/Loosen the levelling screw (4) with a 5mm Allen wrench. If the belt is replaced with a new one, tension the new belt to the frequency: BELT NEW MODEL S0K001513AA: 120 ± 5 Hz Figure 151 BELT OLD MODEL S0K000671AB: 110 ±...

  • Page 159: Removing The Belt Tensioner

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.5.2 REMOVING THE BELT TENSIONER Release tension from the belt tensioner as in- dicated in “11.5.1 Tightening the transmission belt”. Remove the screws (1) with a 6 mm Allen wrench. Figure 152 Rotate and remove the pulley (2).

  • Page 160: Removing The Flywheel, Transmission Belt And Generator Belt

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.5.3 REMOVING THE FLYWHEEL, TRANSMISSION BELT AND GENERATOR BELT Release tension from the belt tensioner as in- dicated in “11.5.1 Tightening the transmission belt”. Take the belt (1) off the pulley (2). Figure 154 Only for Connect version.
  • Page 161 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Loosen the knob (5) until the brake (6) reaches its limit. Figure 156 Only for Connect version. Remove the screws (7) from the support (8), with a 4 mm Allen wrench. Figure 157 Page 161 Document uncontrolled when printed...
  • Page 162 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 ATTENTION: If the Group Cycle has the Watt Sensor ID board, follow the procedure described in “6.7 procedure to follow if it is necessary to remove the plate on which the Watt Sensor ID is fixed”, point 1 and 2.
  • Page 163 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the nut (9), the washer (10) and the screw (11) with a 19 mm wrench and a 6 mm Allen wrench. Work from both sides counteracting the wrenches. Figure 160 ATTENTION: the total flywheel weight is: 17 .
  • Page 164 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Replace the aluminium disc (14) by un- screwing the screws (15) with a 3 mm Al- len wrench. ATTENTION: When refitting the screws (15), apply Loctite 243 on them and tighten them with a torque equal to 5 Nm (3.69 lbf-ft).
  • Page 165 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Insert the screw (11) to remove the cen- tring pin. Insert the washer (10) and tight- en the nut and the screw with a 19 mm wrench and a 6 mm Allen wrench.. Work from both sides counteracting the wrenches.

  • Page 166: Removing The Brake Assembly

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.5.4 REMOVING THE BRAKE ASSEMBLY Remove the brake guard as indicated in “11.3.1 Removing brake guards”. Remove the screw (1) and the nut (2) with an 8 mm Allen wrench and a 17 mm wrench.
  • Page 167 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Rotate and remove the brake (3). Figure 167 To fit back onto the bike, lean the brake (3) on the spring (4), then shift downwards to position it. Insert the screw (1) and tighten the nut (2). Calibrate the brake as indicated in “6.5 Brake calibration”.

  • Page 168: Removing The Knob

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.5.5 REMOVING THE KNOB Remove the brake guard as indicated in “11.3.1 Removing brake guards”. Remove the acorn nut (1) and the locknut (2) with a 13 mm wrench. Figure 169 Remove the self-locking nut (3) and the spacer (4).
  • Page 169 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Unscrew the knob (5) to remove the blocks (6) and (7). Figure 171 Extract the knob completely (5). To fit the knob back on the bike, follow the aforemen- tioned instructions in the reverse order. Figure 172 Page 169 Document uncontrolled when printed...

  • Page 170: Handlebar

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.6 HANDLEBAR 11.6.1 REMOVING THE HANDLEBAR Remove the console as indicated in “11.1 Re- moving the console”. Loosen the quick-release lever (1). Figure 173 Slide the handlebar (2) completely for- wards.

  • Page 171: Disassembling The Handlebar's Horizontal Slider As

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the screw (3) with a 4 mm Allen wrench. Remove the handlebar assembly. To fit the handlebar back on the bike, follow the afore- mentioned instructions in the reverse order. Figure 175 11.6.2 DISASSEMBLING THE HANDLEBAR’S HORIZONTAL SLIDER ASSEMBLY Remove the handlebar as indicated in “11.6.1 Removing the handlebar”.
  • Page 172 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Rotate the handlebar. Remove the guides (3). Use generic grease when re-assembling the pin of the quick-release lever (10) The grease must be applied in the lower part of the screw but not in the thread of the screw. Figure 177 Remove the screw (5) with a medium Phillips screwdriver.
  • Page 173 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the cover (8). Figure 180 Remove the nut (9) with a 13 mm tubular box wrench. Every time you remove the self-locking nut (9) from the machine: it’s requested to re- place the self-locking nut with the new one.

  • Page 174: Disassembling The Handlebar'svertical Slider

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 183 11.6.3 DISASSEMBLING THE HANDLEBAR’S VERTICAL SLIDER Remove the handlebar as indicated in “11.6.1 Removing the handlebar”. Remove the mudguard protection as indicated in “11.3.4 Removing the mudguard protection”. Press the lever (1) and adjust the vertical position of the post (2) until it is in posi- tion “4”.
  • Page 175 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the screw (3) of the limit rod, with a 4 mm ratchet wrench. Remove the limit. Figure 185 Remove the screws (4) with a 4 mm Allen wrench. Figure 186 Page 175 Document uncontrolled when printed...
  • Page 176 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the post (2). Figure 187 Connect Version. Remove the cable (7) from the post (2). WARNING: be very careful during this operation to avoid damaging the cable (7). For the Connect Version, before inserting the post, insert the cable (7).
  • Page 177 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the bushings (8) and (9) using a flat screwdriver. Figure 189 Remove the screws (10) using a medium Phillips screwdriver. Remove the other cover (11). Figure 190 Page 177 Document uncontrolled when printed...
  • Page 178 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the screws (10) using a medium Phillips screwdriver. Remove the other cover (11). Figure 191 Remove the rod (12) with a 12 mm Allen wrench. Figure 192 Remove the screws (13) and spacers (14), with a 3 mm Allen wrench.
  • Page 179 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Work from both sides to loosen the lever (15) and remove the lever (15) from the seat post. Figure 194 Remove the bush (16) and the pin (17). Figure 195 Remove the screws (18) with a 3 mm Al- len wrench.
  • Page 180 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the cylinder/spring (19) assem- bly. To reassemble the handlebar’s vertical slider and fit back on the bike, follow the aforementioned instruc- tions in the reverse order. Figure 197 Page 180 Document uncontrolled when printed...

  • Page 181: Removing Sleeve Bushings And Regulation The Post

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.6.4 REMOVING SLEEVE BUSHINGS AND REGULATION THE POST Remove the handlebar’s vertical slider as indi- cated in “11.6.3 Disassembling the handlebar’s vertical slider”, from point 1 to point 6. WARNING: make sure no objects fall into the frame.
  • Page 182 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Loosen the screw (2) and replace the reg- ister (1). Tighten the screw (2). Figure 199 Remove the screw (3) with a 3 mm Allen wrench. Remove the register (4). Replace the register (4) and tighten the screw (3).

  • Page 183: Fitting The Handlebar'svertical Slider Back Onto The Bike

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.6.5 FITTING THE HANDLEBAR’S VERTICAL SLIDER BACK ONTO THE BIKE Insert the post (2) into its housing. Figure 201 Connect Version. Insert the cable (7) into the post, then in- sert the post (2) into its housing.
  • Page 184 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Press the lever (1) and adjust the vertical position of the post (2) until it is in posi- tion “4”. Figure 203 Insert the limit into the rod. Tighten the screw (3) with a 4 mm Allen wrench.
  • Page 185 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Unhook the tooth (9). Tighten the screw (6) with a 3 mm Allen wrench, to eliminate any play. Do not overtighten! The handlebar must slide. Figure 206 Position the cover (8). Tighten the screws (4) with a 4 mm Allen wrench.

  • Page 186: Seat

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.7 SEAT 11.7.1 REMOVING THE SEAT Loosen the quick-release lever (1). Figure 208 Push the seat assembly (2) completely backwards. Figure 209 Page 186 Document uncontrolled when printed...

  • Page 187: Disassembling The Seat's Horizontal Slider Assembly

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the screw (3) with a 4mm Allen wrench. Remove the seat assembly. To fit the seat assembly back on the bike, follow the aforementioned instructions in the reverse order. Figure 210 11.7.2 DISASSEMBLING THE SEAT’S HORIZONTAL SLIDER ASSEMBLY Remove the seat as indicated in “11.7.1 Remov- ing the seat”.
  • Page 188 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the saddle (2). Figure 212 Remove the screw (3) with a medium Phillips screwdriver. Remove the cover (4). Figure 213 Remove the guides (5). Figure 214 Page 188 Document uncontrolled when printed...
  • Page 189 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the screw (6) with a medium Phillips screwdriver. Remove the other cover (7). Figure 215 Remove the screw (8) with a 2.5 mm Allen wrench. Figure 216 Remove the cover (9). Figure 217 Page 189 Document uncontrolled when printed...
  • Page 190 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the nut (10) with a 13 mm tubular box wrench. Every time you remove the self-locking nut (9) from the machine: it’s requested to replace the self-locking nut with the new one. The self-locking nut must be tightened with a torque wrench set to 3.9 Nm (2,88 lbf- ft).

  • Page 191: Disassembling The Seat's Vertical Slider

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.7.3 DISASSEMBLING THE SEAT’S VERTICAL SLIDER Press the lever (1) and lower the seat com- pletely. Figure 220 Rotate the bike until the handlebar touch- es the floor. Figure 221 Page 191 Document uncontrolled when printed...
  • Page 192 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the screw (2) of the limit rod, with a 4 mm Allen wrench. Figure 222 Rotate the bike back to its original posi- tion. Figure 223 Remove the screws (3) with a 4 mm Allen wrench.
  • Page 193 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the seat (4). Figure 225 Remove the rod (5) with a 12 mm Allen wrench. Figure 226 Remove the screws (6) and spacers (7), with a 3 mm Allen wrench. Figure 227 Page 193 Document uncontrolled when printed...
  • Page 194 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Work from both sides to loosen the lever (8) and remove the lever (8) from the seat post. Figure 228 Remove the bush (9) and the pin (10). Figure 229 Remove the screws (11) with a 3 mm Al- len wrench.
  • Page 195 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the cylinder/spring (12) assem- bly. To reassemble the seat’s vertical slider and fit back on the bike, follow the aforementioned instructions in the reverse order. Figure 231 Page 195 Document uncontrolled when printed...

  • Page 196: Removing Sleeve Bushings And Regulation The Post

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.7.4 REMOVING SLEEVE BUSHINGS AND REGULATION THE POST Remove the seat’s vertical slider as indicated in “11.7.3 Disassembling the seat’s vertical slider”, from point 1 to point 6. WARNING: make sure no objects fall into the frame.
  • Page 197 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Loosen the screw (2) and replace the reg- ister (1). Tighten the screw (2). Figure 233 Disassemble the seat guards as indicated in “11.7.5 Disassembling the seat’s guard”, from point 1 to point 12 Remove the screw (3) with a 3mm Allen wrench.

  • Page 198: Disassembling The Seat's Guard

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.7.5 DISASSEMBLING THE SEAT’S GUARD Remove the main guards as indicated in “11.3.3 Removing the main left guard”. Remove the seat’s vertical slider as indicated in “11.7.3 Disassembling the seat’s vertical slider”, from point 1 to point 6.
  • Page 199 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove la rear platform (3). Rotate the bike back to its original posi- tion. Figure 238 Loosen the screws (4) with a 4 mm Allen wrench. Figure 239 Remove the screws (5) with a 3 mm Allen wrench.
  • Page 200 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Rotate the bike until the handlebar touch- es the floor. Loosen the screws (6) with a 3 mm Allen wrench. Figure 241 Rotate the bike back to its original posi- tion.
  • Page 201 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Repeat the procedure used for the right guard (steps 7 - 11). Remove the bush (9) with a flat screw- driver. Figure 244 Remove the bush (10) with a flat screw- driver.

  • Page 202: Disassembling The Old Electronics (Rev. 1)

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 11.8 DISASSEMBLING THE OLD ELECTRONICS (REV. Remove the main left guard as indicated in “11.3.3 Removing the main left guard”. Disconnect connectors (1), (2) and (3). Figure 246 Remove the screws (4) using a Phillips screwdriver.

  • Page 203: Removing The Generator

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the electronics box (5). To fit the electronics back on the bike, follow the aforementioned instructions in the reverse order. Figure 248 11.9 REMOVING THE GENERATOR Remove electronics as indicated in “11.8 Disas- sembling the old electronics (rev.
  • Page 204 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Remove the screw (3) and the washer (4) with a 6 mm Allen wrench. Figure 250 Remove the snap ring (5). Figure 251 Page 204 Document uncontrolled when printed...
  • Page 205 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Support the generator and remove the pin (6). To fit the generator back on the bike, follow the afore- mentioned instructions in the reverse order. Figure 252 Page 205 Document uncontrolled when printed...
  • Page 206 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Blank Page Page 206 Document uncontrolled when printed...

  • Page 207: Tightening Torques - Grease -Adhesives & Sealants - Belt Tensioning

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 12. TIGHTENING TORQUES - GREASE -ADHESIVES & SEALANTS - BELT TENSIONING 12.1 PEDAL Apply a few drops of Loctite 2701 on the pedal thread. Figure 253 Tighten the pedal with a torque wrench set to 40Nm. Loosen the pedal by approx.

  • Page 208: Pedal Crank

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 12.2 PEDAL CRANK Figure 254 Tighten the screw (1) with a torque wrench set between 47Nm and 54Nm. WARNING: The pedal cranks must be tightened individually, one at a time. Counteract the force applied to the torque wrench using the pedal crank.

  • Page 209: Transmission Belt

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 12.3 TRANSMISSION BELT Figure 255 TYPE OF BELT TENSIONING Belt replaced with a new Belt loosened / removed and then the same one reassembled on the equipment New Model S0K001513AA 120 ±5 Hz 105 ±...

  • Page 210: Lever Of Handlebar And Seat

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 12.5 LEVER OF HANDLEBAR AND SEAT 12.5.1 SELF-LOCKING NUT Figure 257 Every time you loosen / remove the self-locking nut (9) from the machine: it’s requested to replace the self-locking nut with the new one. The self-locking nut must be tightened with a torque wrench set to 3.9 Nm .

  • Page 211: Pin

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 12.5.2 Figure 258 Use generic grease when re-assembling the pin of the quick-release lever. The grease must be ap- plied in the lower part of the screw but not in the thread of the screw. Figure 259 Page 211 Document uncontrolled when printed...
  • Page 212 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Blank Page Page 212 Document uncontrolled when printed...

  • Page 213: Adjustments And Regulations

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 13. ADJUSTMENTS AND REGULATIONS 13.1 ADJUSTMENT The rear feet are adjusted for the levelling operation: - loosen the locknuts (B); - screw or unscrew the foot (A) until the frame is in a stable position; - when the regulation is complete, tighten the locknuts (B).
  • Page 214 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 - reassemble the guards (B) and (D). The correct belt tension is detailed at §”12.3 transmission belt” Figure 261 Page 214 Document uncontrolled when printed...

  • Page 215: Play Regulation For Vertical Regulations

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 13.3 PLAY REGULATION FOR VERTICAL REGULATIONS To adjust the play for the seat and handlebar vertical slider: - unscrew the screws (A); - lift the cover (B); - loosen the screw (D) and slightly loosen the screw (C); - slide the handlebar/seat vertically multiple times to release the regulations;...
  • Page 216 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 262 Page 216 Document uncontrolled when printed...

  • Page 217: Play Regulation For Horizontal Regulations

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 13.4 PLAY REGULATION FOR HORIZONTAL REGULATIONS To adjust the play for the seat and handlebar horizontal slider: - unscrew the screw (A); - lift the cover (B); - adjust the nut (C); - check the play of the seat and the handlebar along the entire length;...
  • Page 218 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Figure 263 Page 218 Document uncontrolled when printed...

  • Page 219: Product Modifications

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 14. PRODUCT MODIFICATIONS 14.1 NEW WI-FI / ANT+ CONSOLE 14.1.1 OPERATING PRINCIPLE For details see “3.1.5.2 new wi-fi / ant+ console”. 14.1.2 HOW TO IDENTIFY THE TYPE OF CONSOLE INSTALLED ON THE GROUP CYCLE (D92) The appearance of the new WI-FI / ANT+ console is the same as the old WI-FI console.

  • Page 220: Installing The New Wi-Fi / Ant+ Console On The New Group Cycle

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 1), the technician must: Check the version of the WATT SENSOR TONIC from the terminal using the @LOWKITFWVER command; If the version is older than 2.4: proceed with upgrading the FW using the Equipment Software Loader.

  • Page 221: Electronics In The Group Cycle Connect Ver

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 14.2 ELECTRONICS IN THE GROUP CYCLE CONNECT VERSION 14.2.1 ELECTRONICS REV.1 The old electronics include the TONIC generator (2) and the Watt Sensor TONIC board (1). For details regarding the serial numbers, see “2.7.1 Old electronics cable diagram (rev. 1)” Figure 264 - Electronics rev.

  • Page 222: Introduction Of The Protection Gutter

    Figure 265 - Electronics rev. 2 14.3 INTRODUCTION OF THE PROTECTION GUTTER On Group Cycle (D92) machines, Technogym has implemented a solution to prevent liquid from entering and the consequently corrosion of the magnets, by inserting a gutter, pre-assembled on the brake group.

  • Page 223: New Foot That Does Not Stain The Floor

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 14.5 NEW FOOT THAT DOES NOT STAIN THE FLOOR In order to ensure continuous product improvement, a new foot that does not stain the floor has been designed for the Group Cycle (D92). For details about the spare part code, see the iSP Spare Part catalogue.
  • Page 224 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Blank Page Page 224 Document uncontrolled when printed...

  • Page 225: Planned Maintenance

    Qualified Technician spe- do not require any particular technical exper- cially trained by Technogym on the specific tise; they are simple operations carried out accord- equipment; authorised to carry out fine tuning ing to good hygiene practices.
  • Page 226 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Blank page. Page 226 Document uncontrolled when printed...

  • Page 227: List Of Changes For Manual Revision

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 16. LIST OF CHANGES FOR MANUAL REVISION The main changes made to this manual, are listed below in chronological order. 16.1 REVISION 2.0 Changes to paragraph : §2 Technical Specifications, §3 Operating principle (steps required for up- dating the Watt Sensor board), §4 Accessories, §6 Troubleshooting and Configuration (commands and combo updated - brake calibration procedure updated), §10 SW Update, §8.2 Removing the pedal (grub screw removal), §9 Adjustments and regulations (regulations and operations for rear...

  • Page 228: Revision 4.0

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 16.3 REVISION 4.0 New paragraph §6.1 PROCEDURE TO FOLLOW WHEN REPLACING COMPONENTS. Changed paragraph §6.2 EXECUTABLE SW FOR DIAGNOSTICS WITH PC: Terminal settings. 1 - Added all the technical information regarding the new Wi-Fi / ANT+ console: Changed paragraph §2.4 EQUIPMENT CODING: added device coding for New Group Cycle (D92) with new Wi-Fi / ANT+ console.

  • Page 229: Revision4.2

    New Group Cycle (D92): Technical Service Guide - Rev. 5.1 16.5 REVISION4.2 Changed paragraph §11.3 PLAY REGULATION FOR HORIZONTAL VERTICAL REGULATIONS: detailed description and changed the procedure. Changed paragraph §2.7.1 OLD ELECTRONICS CABLE DIAGRAM (REV.1) and §2.7.2 NEW ELECTRONICS CABLE DIAGRAM (REV. 2): updated the SNs. Changed paragraph §6.10 BRAKE CALIBRATION: added step relative to checking the calibration template.
  • Page 230 New Group Cycle (D92): Technical Service Guide - Rev. 5.1 Deleted the paragraph ‘Scene of Group Cycle connected to UNITY SELF but not connected to the cloud’. Modified §6.1 PROCEDURE TO FOLLOW WHEN REPLACING COMPONENTS: Where present, it’s deleted the step ‘Check that the loaded brake position values (AD value) correspond with the real ones’.
  • Page 232 TECHNOGYM S.p.A. Via Calcinaro, 2861 - 47521 Cesena (FC) - Operational Headquarters - ITALY International Technical Support: TG Branches: +390547650638 / +390547650667 cloudsupport@technogym.com (Cloud Support) sfdcsrvhqit@technogym.com (Equipment Support) TG Distributors: +390547650638 / +390547650667 cloudsupport4distributors@technogym.com (Cloud Support) support4distributors@technogym.com (Equipment Support)

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