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The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Contents 1. GENERAL NOTICES............................1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ...................... 1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS........................2.1 2.1. A ............................2.1 VAILABLE VERSIONS 2.2.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 5.1. S ......................5.1 PECIFICATIONS AND REQUIREMENTS 5.2. S ..........5.1 PECIFICATIONS AND REQUIREMENTS TO INSTALL A ELLNESS MACHINE 5.3. I ..............................5.2 NSTALLATION 5.4. F .............................. 5.2 IRST POWER 6. TROUBLESHOOTING ............................6.1 6.1.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.3.3. 500 and 500SP LED versions......................7.17 7.4. D ......................7.18 ISASSEMBLING THE CARDIO RECEIVER 7.5. D ........................7.19 ISASSEMBLING THE SENSORS 7.6. D .................. 7.20 ISASSEMBLING THE PEDALS AND THE PEDAL CRANKS 7.7.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.3.1.3. Day ....................................9.14 9.3.1.4. Month ....................................9.14 9.3.1.5. Year ....................................9.14 9.3.1.6. Set Clock ..................................9.14 9.3.2. Low kit parameter ........................... 9.14 9.3.2.1. Read from low kit .................................9.15 9.3.2.2. Write to low kit ................................9.15 9.3.2.3.
1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.
1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 In addition: • Electrical isolation class: Class I; • Protection rating: IP21. 2.6. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Characters description key to values IT = Italian DE = German FR = French US = American English 14,15 Language NL = Dutch BR = Portuguese JP = Japanese UK = British English...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 2.7.2. MODEL 2.7.2.1. Powered version CONNECTORS OWNZONE PANEL RECEIVER CB-14 CBQ-29 RIGHT CSAFE LED BOARD SENSOR BOARD HAND SENSOR CBQ-26R CBQ-12 CBQ-11 CBQ-13 BOARD CBQ-25-R2 LEFT SENSOR 386 BOARD CBQ-25-2-R1 DIGITAL PLAN BOARD...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 2.8. CABLES CB-0: High voltage cable Power entry module – Brake board Power entry Signal Color Brake board module Neutral White Line Black Earth Green CB-3: Cable connecting upper and lower assemblies Brake board –...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 CB-9: Inlet DVD video cable Connectors board – AUX input board Connectors Signal Color AUX input board board Color Left audio IN White Shield Right audio IN Shield Video IN Yellow...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 CB-52: Alternator cable Brake board – Alternator – Battery – Inlet for battery charging Brake board Signal Color Alternator Battery Battery charging inlet V+ voltage from Faston alternator V- voltage from...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 CBQ-25-2-R1: Hand sensor board cable Digital Plan Board – Patch connector Digital Plan Board Signal Color Patch connector CN13 +5 Vdc power supply Board Reset Green Pulse out Blue Reference Black...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 CBQ-29: OwnZone receiver cable Digital Plan Board – OwnZone Receiver Digital Plan Board Signal Color OwnZone CN11 Receiver Supply voltage I2C clock Green I2C data Yellow External Reset Orange Pulse (beat to beat)
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: Antenna inlet (W TV only) RJ45 CONNECTORS PANEL DISPLAY CSAFE BOARD RIGHT CARDIO SENSOR...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 3.1.1. ISPLAY BOARDS 3.1.1.1. 500 and 500SP models The display contains: • 386 BOARD This is the circuit board which comprises the CPU, a 386 microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 3.1.1.2. 700 and 700SP models The display contains: • 386 BOARD This is the circuit board which comprises the CPU, a 386 microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 • LED B OARD Contains the circuits for the LEDs and the alphanumeric displays. The board includes the following indicator LEDs: LED name Color Description if ON the +5 Vdc digital power supply,...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 > TTL board; > Keyboard; > Headphone Jack; > Splitter / amplifier; > Power supply inverter for LCD. The main functions of the board are: > Distributes to the display the voltages received from the Brake Board;...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 3.1.2. OARD This board makes available a communication port, on 2 externally accessible connectors, which can be used for connecting compatible CSafe devices such as the CardioTheater readers. These connectors are situated one on the back of the display and the other on the connectors panel underneath the front platform.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 3.1.6. ONNECTORS PANEL This is located on the side of the front platform, and provides: • an RJ45 socket for connecting CSafe compatible devices. • (on 700E model only) a connector for the antenna cable.
Situated on the side of the rear platform. The Power entry module has a maximum current rating of 10A. This determines the maximum number of machines that can be connected together. Therefore, do not connect more than 30 Recline Excite machines with a 220 VAC mains supply, or 15 machines with a 110 VAC mains supply.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 3.1.13. E XTERNAL POWER SUPPLY INPUT Only for 500SP and 700SP versions. This is a socket for plugging in the external power supply that comes with the machine, which can be used to recharge the battery. It is situated on the side of the rear platform.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 3.2. BRAKE CONTROL 3.2.1. ECHANICS The movement of the pedals puts the brake into rotation by means of a belt. The speed sensor, connected to the machine frame, detects the heads of the brake disk fixing bolts and provides a signal representing the RPM.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 The electromagnetic field produced by the winding and the rotation of the disk will induce eddy currents in the disk itself, giving rise to a force which tends to brake its motion. This produces the exercise resistance.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 • RS-485 Signal This is a digital signal exchanged between the brake board and the digital plan board. There is no provision for monitoring its state. • Excitation current This is the current generated by the brake board (pins 1-2 of connector CN2) which supplies the brake winding.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe board. The CardioTheater unit must be provided with a power cable having the following pin-out:...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 4.3. PROGRAMMING PLUG FOR CSAFE BOARD When programming the machine using the 0WC00434AA connecting cable described above, it is necessary to fit plug (code 0WC00638AA) into the free RJ-45 port on one side of the front platform, to avoid any type of interference during the operation.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 4.5. MONITOR PLUG FOR CSAFE PORT When the plug code 0WC00639AA is fitted into any one of the CSafe ports on the machine, the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 4.6. WELLNESS TV UPGRADE KIT There are upgrade kits available for converting Excite machines from the version with traditional LED display to the version with Wellness TV display. The kit also includes all the cables and connectors required for the input of the antenna signal.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 4.6.1. NSTALLATION PROCEDURE WARNING: Do not perform this installation if the SW version of the brake interface board is 9.56.x or lower. NOTE: It is always advisable, in any case, to upgrade the brake interface board to the latest SW version.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the 6 screws a using a Phillips screwdriver. 3. Open the display, disconnect its cables and remove it from the machine.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 8. Turn the machine over on one side. 9. Back off the 4 screws d using a Phillips screwdriver. 10. Remove the cover e. Figure 4.6-6 11. Push the connector plate f outward.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 21. Insert cable 6 CB-18, routing it toward the display alongside the group of cables which connect the upper and lower parts of the machine. More specifically: • insert it into the left part of the 2 column sections •...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 35. Install the display support flange 2, locking down the 3 screws 10 using a 5-mm hex T- wrench. 36. Assemble the upper handlebar cover 4 using the 2 screws 11 and a 4-mm hex T-wrench.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 39. Affix the sticker 7 with the machine serial number onto the LCD display, in the position shown in the figure. Figure 4.6-15 40. Assemble the LCD display on its support, using the 4 screws and 4 washers 9.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 5.3. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met (see paragraph 5.1. “Specifications and requirements”). 2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6. TROUBLESHOOTING The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used. This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.1. SERVICE TROUBLESHOOTING MENU FOR 700 MODELS This section can be used to test the operation of certain machine components (brake board, LED display, keyboard, serial ports). It is invoked when the machine is in standby by simultaneously pressing the keys 369.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.1.1. UTOMATIC The tests grouped under this section conduct checks on the machine’s operation in a fully automatic manner. After selecting the desired test using the + and – effort level keys, press ENTER to initiate the test and then await the result.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 • RTC (Real Time Clock); • OWNZONE; • COM1; • COM2; • COM3; • KEYBOARD. Pressing ENTER displays a messages with either OK or KO alongside each of the above items, depending on whether the outcome of the corresponding test was favorable or not.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.2. SERVICE TROUBLESHOOTING MENU FOR 500 MODELS This section can be used to test the operation of certain machine components (brake board, LED display, keyboard, serial ports). It is invoked when the machine is in standby by simultaneously pressing the keys ENTER, ↑, CLEAR.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.2.1. UTOMATIC The tests grouped under this section conduct checks on the machine’s operation in a fully automatic manner. After selecting the desired test using the + and – effort level keys, press ENTER to initiate the test and then await the result.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 • COM3; • KEYBOARD. Pressing ENTER displays a message with either OK or KO alongside each of the above items, depending on whether the outcome of the corresponding test was positive or negative.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.3. THE DISPLAY FAILS TO ILLUMINATE This error occurs when the power supply voltage does not reach the upper assembly. This may also be due to a short circuit on the brake winding, which interrupts the output voltage of the brake board, causing the upper assembly to switch off.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Are the DC v oltages at the Replace the brake output of the brake board board correct? Are the DC v oltages at the Replace the display input to the display board...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: To speed up the troubleshooting procedure, check the state of the power indicator LEDs on the various circuit boards.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.3.2. 500SP 700SP MODELS THE DISPLAY DOES NOT ILLUMINATE Correct operation: af ter 30 seconds without Is the user pedaling? pedaling the machine switches of f Is there a v oltage at the...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Are the DC v oltages at the Replace the display input to the display board Replace cable CB-3 board correct? Are the DC v oltages at the input to the digital plan...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Place the tester probes across the ends of the cable from the alternator. The measured voltage should be approximately 15-17 VDC at a speed of about 30 RPM. As for step (1) but across pins 1 and 2 of connector CN3 on the brake board.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.3.3. 700E W ELLNESS MODELS THE DISPLAY DOES NOT ILLUMINATE Does the wall outlet supply the Plug the machine into a working electrical outlet correct v oltage? Is the mains lead OK?
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Are the DC v oltages at the Replace Brake board output of the brake board correct? Are the DC v oltages at the input to the Replace cable CB-3 connector board correct?
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Is the LCD neon lamp on? Replace LCD Try to replace the TTL board. TTL board damage It works? Check the connection or try to replace the cable between CPU board and Cable damage TTL board.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Using a tester, check that all the output voltages on connector CN1 of the brake board are correct, referring to paragraph 2.8. “Cables”. As for step (3) but on connector CN16 on the connector board.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.4. NO AUDIO SOUND This error can be due to incorrect machine configuration, or to problems with the audio signal. NO AUDIO SOUND Correctly conf igure the Is the TV standard correctly "TV Standard"...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.5. NO TV PICTURE Check that the machine is connected to an antenna signal This error can be due to incorrect machine configuration, or to problems with the antenna signal. NO TV PICTURE...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Check that the antenna cable is correctly connected to connector J1 on the connector board. Carry out the configuration procedure described in paragraph 9.3.8. “TV Standard (700E version only)”. For models with European electronics, unplug the antenna cable from the connector board and plug it into the tuner;...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.6. THE RADIO DOES NOT PLAY The radio signal can only be acquired from an analog antenna signal. If the machine is connected to a digital source it will be impossible to use the radio function.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 After disconnecting the splitter from the tuner, procure a female RC connector and a copper wire about 1.5 m long. Connect the copper wire to the tuner through the RC connector, so that it serves as an antenna.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.7. “THE EQUIPMENT IS BLOCKED” MESSAGE ON THE DISPLAY This error message can be caused by: • loss of communication between the lower and upper assemblies; • the brake board has detected an error condition, causing it to generate an alarm and store the error code in memory.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.8. ERROR DETECTED BY BRAKE BOARD When the brake board detects an error, it stops and interrupts the power supply to the brake winding, and an error code identifying the fault condition is saved in the error history log. When this error is received by the digital plan board, it halts the exercise and shows the “THE...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 This error is caused by drops in the voltage output by the power supply section of the brake board, as a result of defective components. If the error persists or recurs frequently, replace the brake board.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.9. THERE IS NO RESISTANCE The machine will not produce resistance if: • the digital plan board does not receive a speed signal; • the brake board does not generate current;...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.10. THE RESISTANCE IS INCORRECT The machine will produce an incorrect resistance if: • the mechanics are not in perfect condition; • the speed measurement is incorrect; • the brake board is defective;...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Check that the mechanical system, consisting of the pedals, belt and brake, moves smoothly and without unusually high friction or resistance. Refer to paragraph 9.3.4. “Errors log”. Measure the voltage supplied by the brake board to the winding. In constant power mode (custom –...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.11. THE SPEED SIGNAL IS INCORRECT The speed signal is incorrect if: • The brake disk is incorrectly fixed to the flywheel; • The speed sensor is defective; • The brake board is defective.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.12. THE MACHINE DOES NOT READ THE TGS/SMART CARD The machine displays this error if the TGS or Smart Card reader is not working properly, or if it is not supplied by the digital plan board.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Place the tester probes across pins 1 and 3 of connector CN1 of the TGS/Smart Card reader. The measured value should be +12 Vdc. As for step (1) but across pins 1 and 9 of connector CN10 on the digital plan board.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.13. THERE IS NO HEART RATE SIGNAL 6.13.1. R ICEVITORE TELEMETRICO The machine displays this error if the receiver is not working properly, or if it is not supplied by the display board.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 THERE IS NO HR SIGNAL Is the supply v oltage correct at the input to the receiv er? Is the supply v oltage correct at Replace Digital plan board Replace cable CBQ-29...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.13.3. H AND SENSOR The machine displays this error if the HS interface board is not working, or if it is not supplied by the digital plan board. THERE IS NO HR...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6.14. THE TELEMETRIC HR SIGNAL IS INCORRECT The machine displays this error if the receiver is disturbed by sources of electromagnetic noise. THE TELEMETRIC HR SIGNAL IS INCORRECT Reposition the machines...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Is the transmitter alway s within Reposition the transmitter Replace the receiv er the 80 cm range f rom the receiv er within range Follow the procedure step by step to correctly diagnose the problem. Take particular care with the...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE DISPLAY 7.1.1. 700SP LED VERSIONS 1. Turn off the machine and unplug the mains lead from the wall outlet (only for the 700 models).
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 5. Shift the rubber bushings b. 6. Back off the 2 grab screws c using a 6-mm Allen wrench. Figure 7.1-3 7. Back off the 2 screws d, using a 6-mm Allen wrench.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.1.2. 700E W ELLNESS VERSION 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Back off the 2 screws a, using a medium Phillips screwdriver, to remove the input AUX / CSafe board support.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 5. Hold the display and disconnect from the connector board the highlighted cables. 6. Remove the LCD display. To reassemble the display, carry out the above steps in reverse order. Figure 7.1-8...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.1.3. 500SP LED VERSIONS 1. Turn off the machine and unplug the mains lead from the wall outlet (only for the 500 models). 2. Back off the 6 screws a using a medium Phillips screwdriver.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 5. Shift the rubber bushings b. 6. Back off the 2 grab screws c using a 6-mm Allen wrench. Figure 7.1-11 7. Back off the 2 screws d, using a 6-mm Allen wrench.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.2. DISASSEMBLING THE CIRCUIT BOARDS ON THE DISPLAY 7.2.1. 700SP LED VERSIONS Carry out the procedure described in paragraph 7.1. “Disassembling the display”. Then place the display on a work bench. It is now possible to disassemble its 4 circuit boards: •...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 LED Board c: 1. Back off the 4 fixing screws f of the plastic support, using medium Phillips screwdriver. 2. Back off the 4 screws g using a small Phillips screwdriver.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.2.2. 700E W ELLNESS VERSION Carry out the procedure described in paragraph 7.1. “Disassembling the display”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Connectors board b: 1. Unplug the antenna cable f going to the splitter. 2. Back off the 4 screws g using a small Phillips screw driver. 3. Remove the board from the display, taking care not to damage the connector that connect it to the CPU board.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 To disassemble the input AUX / CSafe board and the Hand sensor board: 1. Back off the 2 screws i, using a medium Phillips screwdriver, to remove the input AUX / CSafe board support.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 4. Back off the 2 screws m that are fixing the headphone jack, using a small Phillips screwdriver. Figure 7.2-14 5. Pull the connector out of its seat and unplug the connector indicated in the figure 6.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.2.3. 500SP LED VERSIONS Carry out the procedure described in paragraph 7.1. “Disassembling the display”. Then place the display on a work bench. It is now possible to disassemble its circuit boards: •...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.3. DISASSEMBLING THE KEYBOARD 7.3.1. 700SP LED VERSIONS Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Unplug the keyboard connector shown in the figure. Figure 7.3-1 With the display placed on a work bench: 2.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.3.2. 700E W ELLNESS VERSION Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Unplug the 2 connectors of the keyboard and of the headphone jack indicated in the figure.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6. Lift up and replace the glass b on which the keyboard is fixed. To reassemble the keyboard, carry out the above steps in reverse order. Figure 7.3-6 Page 7.16...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.3.3. 500SP LED VERSIONS Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Unplug the keyboard connector shown in the figure. Figure 7.3-7 With the display placed on a work bench: 2.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.4. DISASSEMBLING THE CARDIO RECEIVER Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Back off the 2 screws a using a 3-mm Allen wrench locking down the 2 internal nuts using a 7-mm wrench.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.5. DISASSEMBLING THE SENSORS Only for 700, 700E and700SP models. 1. Turn off the machine and unplug the mains lead from the wall outlet (only for the 700 model). For each sensor: 2.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.6. DISASSEMBLING THE PEDALS AND THE PEDAL CRANKS 1. Back off the screw a using a 15-mm wrench and remove the pedal. During reassembly, lock down the screws “a” using a torque wrench set for 35 Nm.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.7. DISASSEMBLING THE GUARDS Carry out the procedure described in paragraph 7.6. “Disassembling the pedals and the pedal cranks”. 1. Back off the 7 screws a on either side of the machine using a 4-mm Allen wrench.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.8. DISASSEMBLING THE ELECTRICAL BOX Carry out the procedure described in paragraph 7.7. “Disassembling the guards”. 1. Back off the screws a using a medium Phillips screwdriver. 2. Remove the cover from the box.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.9. DISASSEMBLING THE BELT Carry out the procedure described in paragraph 7.7. “Disassembling the guards”. 1. Release the spring a of the belt tensioning mechanism. 2. Remove the belt from the pulley.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.10. DISASSEMBLING THE PULLEY Carry out the operations described in paragraphs 7.7. “Disassembling the guards” and 7.9. “Disassembling the belt”. 1. On the left side of the machine, remove the plastic cover a.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.11. DISASSEMBLING THE BRAKE WINDING Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Unplug the two Faston connectors a from the winding. 2. Back off the fixing screws b on the machine frame, using a 3-mm Allen wrench.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.12. DISASSEMBLING THE BRAKE GROUP Carry out the operations described in paragraphs 7.7. “Disassembling guards”, 7.9. Disassembling belt” 7.11. “Disassembling the brake winding”. 1. Remove the snap ring a on the left side of the machine.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Disassembling the brake pulley c: 6. Unscrew the brake pulley c using a 17-mm wrench, using a 6-mm Allen wrench to hold the shaft in place on the opposite side. To reassemble the brake, carry out the above steps in reverse order.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.13. DISASSEMBLING THE SPEED SENSOR Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Back off the 2 screws a using a small Phillips screwdriver. 2. Remove the speed sensor.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.14. DISASSEMBLING THE PLATFORMS WITH CSAFE BOARD CONNECTORS AND POWER ENTRY MODULE The front and rear platforms house the following components: • connector of the cable leading to the CSafe board (front platform, on the right in the figure);...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Disassembling the platforms (this procedure applies for both platforms): 5. To disassemble the platforms, back off the 3 screws d using a 17-mm wrench. To reassemble the platforms and connectors, carry out the above steps in reverse order.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.15. DISASSEMBLING THE ALTERNATOR Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Remove the belt a. 2. Back off the screw b using a 6-mm Allen wrench, clamping the screw from the opposite side to prevent it rotating.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.16. DISASSEMBLING THE BATTERY Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Unplug the Faston connectors a and remove the battery. To reassemble the battery, carry out the above steps in reverse order.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.17. DISASSEMBLING THE SADDLE Only 500 and 500SP models 1. On both side, disassemble the 2 pulleys on which the saddle moves, backing off the nut a using a 17-mm wrench and locking down the eccentric pin b using a 24-mm wrench.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Only 700, 700E and 700SP models 1. Move the saddle into position 8. 2. Protect the equipment frame using a cloth as shown in the figure. Figure 7.17-2 3. On both side, disassemble the 2 pulleys on...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6. Extract the cable up to find the patch connector as shown in the figure. 7. Unplug the connector and remove the saddle. To reassemble the saddle, carry out the above steps in reverse order.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.18. DISASSEMBLING THE HAND SENSOR BOARD Only for 700, 700E and700SP models. Carry out the operations described in paragraph 7.17. “Disassembling the saddle”. 1. Place the saddle assembly on a work bench.
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6. Unplug the two connectors indicated in the figure, from the board. 7. Remove the hand sensor box from the saddle frame. Figure 7.18-4 8. In order to remove the board from the box, release the 3 clips e.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 7.19. DISASSEMBLING THE SADDLE HANDLEBARS Carry out the operations described in paragraph 7.18. “Disassembling the hand sensor board”. 1. Unplug the connector indicated in the figure, from the board (only for the 700, 700E and 700SP models).
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 8. ADJUSTMENTS 8.1. BELT TENSION Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. To adjust the tension of the belt, simply select on of the various positions available for the spring a.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 8.2. SPEED SENSOR POSITION Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Back off the 2 screws a and shift the speed sensor support to the side, so that it is 0.7 mm from the screws on the copper disk.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 8.3. BRAKE ASSEMBLY Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Back off the 2 screws a and shift the brake winding support to the side, so that it is 0.6 mm from the disk.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 8.4. SADDLE SLIDING 1. Loose the nut a using a 17-mm wrench. 2. Turn the eccentric pin b using a 24-mm wrench in such a way that the saddle moves smoothly and does not have any play vertically.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9. MACHINE CONFIGURATION 9.1. USER MENU CONFIGURATION FOR 700 MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys 369. The following prompt appears on the LED display: ENTER PASSWORD: To access the procedure, type in the password 2406 and press ENTER to confirm.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.1.2. ISTANCE It is possible to choose between EUROPEAN units (kg and km) or IMPERIAL units (pounds and miles). To change the selection, when the LED matrix shows the current setting:...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.1.5. AUSE TIME It is possible to set a maximum pause time for each exercise in seconds, with values ranging from 10 to 999. To change the setting, when the LED matrix shows the current maximum time:...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.1.8. ODIFIABLE TARGET HEART RATE It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the LED matrix shows the current setting:...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 ANGUAGE FIXED <default> OPTIONAL Press ENTER to confirm the operation, use the + or – effort level keys to move to the next or preceding parameter. 9.1.12. R ESETTING PARAMETERS TO DEFAULT VALUES It is possible to reset the user menu parameters to their default values.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.2. USER MENU CONFIGURATION FOR 500 MODEL The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the LED...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.2.2. ISTANCE It is possible to choose between EUROPEAN units (kg and km) or IMPERIAL units (pounds and miles). To change the selection, when the LED matrix shows the current setting:...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.2.5. EFAULT AGE It is possible to set the default age for a generic user, with values ranging from 10 to 99. To change the setting, when the LED matrix shows the current setting:...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.2.8. EFAULT CALORIES It is possible to set the calories for every exercise, with values ranging from 10 to 999. To change the setting, when the LED matrix shows the current setting:...
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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.2.11. E NABLE KEYBOARD It is possible to disable the keyboard so that the machine can only be used with the TGS. To change the selection, when the LED matrix shows the current setting:...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.2.14. R ESETTING PARAMETERS TO DEFAULT VALUES It is possible to reset the user menu parameters to their default values. To select the function, when the LED matrix shows: DEFAULT CONFIG.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.3. SERVICE MENU CONFIGURATION The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models. • Accessing configuration of 500 models Simultaneously press the ENTER, ↑, CLEAR keys.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 • Configuration TECHNICAL TIME AND STANDARD CONFIGURATION DATE SETTINGS LOW KIT LOW KIT PARAM. MENU OPERATING HIGH KIT DATA VERSION TV STANDARD ERRORS LOG solo Wellness TV To scroll through the list of parameters, press the + or – effort level keys to display the next or the preceding item.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.3.1.1. Hour This parameter sets the hour of the internal clock. 9.3.1.2. Minutes This parameter sets the minutes of the internal clock. 9.3.1.3. This parameter sets the date of the internal clock.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.3.2.1. Read from low kit To read the parameter values from the low kit memory and view them on the display, scroll using the +/- keys until the LED display shows:...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.3.3. PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. To access this menu, when the LED display shows: OPERATING DATA press ENTER. This function is structured as follows:...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 MESSAGE ON DISPLAY DESCRIPTION Life Brake: Minutes x 10 of operation of the brake Life Kit H: Minutes x 10 of operation of the upper assembly Life Kit L: Minutes x 10 of operation of the lower assembly Tot.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.3.4.2. Reset Errors To clear the error history in both the low and high kit memory, scroll using the +/- keys until the LED display shows: RESET ERRORS ? press ENTER to clear the error history logs, and return to the upper menu level by pressing CLEAR for a few seconds.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 Press ENTER again to reset all parameters to their default values, or return to the upper menu level by pressing CLEAR for a few seconds. This function does not alter the language setting.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.3.7. IGH KIT VERSION This function displays the SW version of the display. To do this, when the LED display shows: HIGH KIT VERSION press ENTER, the message that identifies the SW version, will appear.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.4. TV MENU CONFIGURATION FOR 700E MODEL 9.4.1. CHANNEL TUNING To access the TV channel tuning procedure, simultaneously press the 369 keys when the machine is in stand by. The following prompt appears on the LCD display: ENTER PASSWORD: To access the procedure, type in the password 2407 and press ENTER to confirm.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 6. A yellow “A” will appear alongside the number of the channel. 7. Enter the desired name using the + and - keys to change the character and the < and > keys to scroll through the letters (4 characters max).
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.5. RADIO MENU CONFIGURATION FOR 700E MODEL 9.5.1. ADIO CHANNEL TUNING To access the radio channel tuning procedure, simultaneously press the 369 keys when the machine is in stand by. The following prompt appears on the LCD display: ENTER PASSWORD: To access the procedure, type in the password 2408 and press ENTER to confirm.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 9.6. TRANSFERRING THE TUNING DATA The TV and radio channel tuning data can be transferred from one machine to the other in 2 ways: 9.6.1. SING THE On the already tuned machine: 1.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 10. SCHEDULED MAINTENANCE To keep the machine in perfect working order and forestall possible problems it is necessary to carry out the scheduled maintenance operations described below. The maintenance operations can essentially be classified according to the frequency with which they need to be performed: •...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 10.2. MONTHLY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills. The monthly maintenance operations consist of simple checks on the machine’s operation and state of wear, to ensure its safe and correct functioning.
10.3. TWICE-YEARLY MAINTENANCE OPERATIONS These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 10.3.8. C HECKING THE WIRING AND CONNECTIONS 1. Check the condition of all the cables: • External conditions; • Possible rusting of the connectors; • Electrical continuity of the individual wires;...
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 11. APPENDIX 11.1. UPDATING THE SW To update the machine SW it is necessary to change the contents of the FLASH EPROM on the 386 board by means of an external PC connected to the CSAFE port on the machine, situated on the lower part of the display panel.
RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3 11.3. REQUIRED TOOLS The following tools are required for carrying out the various disassembly, adjustment and maintenance action on the machine: • Small Phillips screwdriver; • Medium Phillips screwdriver; • 7-mm wrench;...
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TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650438 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00194AA-UK...