York MILLENNIUM YK Wiring Diagram

Field control style e includes compressors
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PRODUCT DRAWING
YORK INTERNATIONAL CORPORATION
P.O. Box 1592, York, PA 17405
CONTRACTOR _______________________
ORDER NO. __________________________
YORK CONTRACT NO. _________________
YORK ORDER NO. ____________________
REFERENCE
DATE ________
JOB DATA:
CHILLER MODEL NO. YK _______________
NO. OF UNITS ________________________
TYPE OF STARTING ___________________
Included by YORK for Field Installation (by others) are:
One – Two Unit Sequence Control Kit, Part No. 466-61597T
Condenser Water Temperature Sensor Kit, Part No. 375-01738-000
Condenser Water Flow Switch
________________________________________________________
________________________________________________________
Millennium chiller design allows for ease of interfac-
ing with Energy Management Systems (EMS). The
OptiView Control Center includes unit status contacts,
provisions for remote control inputs and provisions for
remote setpoint reset of leaving chilled liquid tempera-
ture and current limit for EMS interfacing. See Note 7.
Five sets of unit status contacts are factory furnished
through a field wiring terminal board in the Optiview
Control Center. Each set of contacts are single pole,
normally open, rated at 5 amperes resistive at 240VAC.
Chiller status contacts are provided for unit:
• Remote Mode Ready to Start – See Fig. 1.
• Cycling Shutdown – See Fig. 2.
• Safety Shutdown – See Fig. 3.
• Run (System Operating) – See Fig. 4.
• Anticipatory/Alarm – See Fig. 5.
Four sets of inputs are available to the EMS, allowing
for remote control of unit operation. Input device con-
Supersedes: 160.54-PW7 (799)
MILLENNIUM ™ MODEL YK CHILLERS (STYLE E)
PURCHASER ____________________________________________
JOB NAME _______________________________________________
LOCATION _______________________________________________
ENGINEER ______________________________________________
APPROVAL
ENERGY MANAGEMENT SYSTEMS
WIRING DIAGRAM
FIELD CONTROL MODIFICATIONS
(INCLUDES "P" COMPRESSORS)
CONSTRUCTION
DATE ________
CHILLER MODEL NO. YK _____________________
NO. OF UNITS ______________________________
TYPE OF STARTING ________________________
tact rating shall be 5 milliamperes at 115VAC. Field wir-
ing terminal board (TB4) in the OptiView Control Cen-
ter permits connection for the following operation:
• Remote Stop Contacts – See Fig. 6.
• Remote Start Contacts – See Fig. 6.
• Remote/Local Cycling Devices – See Fig. 7.
• Multi-unit sequence – See Fig. 8.
The chiller should not be cycled by the Energy Manage-
ment System because the large motor used to drive the
centrifugal compressor is limited to one start per 30 min-
utes. Instead, it is possible to limit the compressor motor
amp draw indirectly or directly by the following methods:
1. Application of Sequence Control Kit, so only one
unit is running, when a single unit can carry the
cooling load – See Fig. 10.
2. When multiple unit installations are controlled by
an EMS, remote start and stop contacts are avail-
able to start and stop each chiller per Fig. 6. Con-
tact rating shall be 5 milliamperes at 115 volts A.C.
Form 160.54-PW7 (401)
DATE ________
YES
NO
PER UNIT
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Summary of Contents for York MILLENNIUM YK

  • Page 1 CHILLER MODEL NO. YK _____________________ NO. OF UNITS ________________________ NO. OF UNITS ______________________________ TYPE OF STARTING ___________________ TYPE OF STARTING ________________________ Included by YORK for Field Installation (by others) are: PER UNIT _____ One – Two Unit Sequence Control Kit, Part No. 466-61597T _____ Condenser Water Temperature Sensor Kit, Part No.
  • Page 2 0 to 10 or 2 to 10 volt D.C. signal. 4. Reduce the compressor-motor kW input (and thus 7. The YORK ISN System may be interfaced with amps), by raising the leaving chilled liquid the chiller OptiView Control Center to provide uni- temperature through remote temperature control fied chiller plant system control.
  • Page 3: Table Of Contents

    Fig. 22 – External Signal For Refrigeration Unit Failure ................Fig. 23 – Run Contacts/Remote Run Light and Shutdown Indicator Plus EMS .......... Fig. 24 – Auxiliary Safety Shutdown Input ....................Fig. 25 – Evaporator Water Pump Interlock or Flow Switch ............... YORK INTERNATIONAL...
  • Page 4: Fig. 1 - Remote Mode Ready To Start Contacts

    CYCLING shutdown condition. The unit will automatically restart after the cycling con- dition is no longer present. YORK Operating and Main- tenance Manual 160.54-O1 provides a list and explana- tion of all Cycling shutdowns. While these contacts are closed, the OptiView Control Center will display “Cy-...
  • Page 5: Fig. 4 - Run Contacts

    Lube – Low Oil Pressure*, Setpoint Override*, Con- denser-High Pressure Limit, Evaporator-Low Pressure Limit, Vanes Uncalibrated – Fixed speed, Harmonic fil- ter – Operation Inhibited, Harmonic Filter – Data Loss, Harmonic Filter – Input Frequency Out of Range. YORK INTERNATIONAL...
  • Page 6: Fig. 7 - Remote/Local Cycling Devices

    RESTART” and “MULTIUNIT CYCLING – CON- FIG. 7 – REMOTE/LOCAL CYCLING DEVICES TACTS OPEN”. An accessory sequence control kit for two, three or four units is available from YORK – See Fig. 10 for Two Unit Sequence Control kit. FIG. 7 – REMOTE/LOCAL CYCLING DEVICES...
  • Page 7: Fig. 10 - Two Unit Sequence Control

    For two unit sequence control turn chilled water line from the building must be fur- kit, order YORK Accessory Kit No. 466-61597T for nished (by others) for RWT control well. controls as specified with NEMA 1 enclosure.
  • Page 8: Fig. 12 - Multiple Units (Two) - Parallel Operation - Individual Pumps

    MANUAL RESET OVERLOADS (2300 TO RESET OVERLOADS (2300 TO 4160 VOLTS 4160 VOLTS U.L. OR C.S.A. APPROVED U.L. OR C.S.A. APPROVED UNITS ONLY) UNITS ONLY) CHILLERS EQUIPPED ALL CHILLERS EXCEPT THOSE EQUIPPED WITH “P” COMPRESSORS WITH “P” COMPRESSORS YORK INTERNATIONAL...
  • Page 9: Fig. 15 - Remote Current Limit Setpoint With 0-10Vdc 0R 2-10Vdc Signal

    Calculate the setpoint for various inputs input signal type. as follows: • Microboard Program Jumper P23 must be positioned appropriately per the input signal type as detailed below. It is recommended that a qualified Service Technician position this jumper. YORK INTERNATIONAL...
  • Page 10: Fig. 16 - Remote Current Limit Setpoint With 0-20Ma Or 4-20Ma Signal

    = 100 – (4 X 4.375) locally programmed Leaving Chilled Liquid Tempera- = 100 – 17.5 ture Base Setpoint value. The setpoint can be remotely = 82.5 = 83% YORK INTERNATIONAL...
  • Page 11: Fig. 18 - Remote Leaving Chilled Liquid Temp. Setpoint With 0-10Vdc Or 2-10Vdc

    FIG. 18 – REMOTE LEAVING CHILLED LIQUID TEMP. For example, if the input is 5VDC and the Remote Re- SETPOINT WITH 0-10VDC OR 2-10 VDC set Temp. Range setpoint is programmed for 40°F, the SIGNAL setpoint would be set to 43.8°F. YORK INTERNATIONAL...
  • Page 12: Fig. 19 - Remote Leaving Chilled Liquid Temp. Setpoint With 0-20Ma Or 4-20Ma Signal

    = 2.5°F Temp Range Setpoint is programmed for 10°F and the Local Leaving Chilled Liquid Temperature setpoint is SETPOINT (°F) = 40 + 2.5 programmed for 40°F, the setpoint would be set to 44°F = 42.5°F as follows: YORK INTERNATIONAL...
  • Page 13: Fig. 20 - Remote Leaving Chilled Liquid Temperature Setpoint With Pwm Signal

    Level, from the HOME screen, press the = 4°F “Setpoints” key to go to the SETPOINTS screen. SETPOINT (°F) = 40 + 4 Next, press the “Setup” key to go to the SETUP = 44°F screen. Press the “User” key to go the USER YORK INTERNATIONAL...
  • Page 14: Fig. 22 - External Signal For Refrigeration Unit Failure

    Dip Switch on the Microboard (Fig. 21) is in the OFF position (SW1, position 5 = OFF), which implies that the FIG. 23 – RUN CONTACTS / REMOTE RUN LIGHT AND SHUTDOWN INDICATOR PLUS EMS chiller requires “Manual Restart After Failure”. YORK INTERNATIONAL...
  • Page 15: Fig. 24 - Auxiliary Safety Shutdown Input

    CHILLED LIQUID – FLOW SWITCH OPEN”. The chiller will automatically restart when the switch again LD06838 closes. The flow switch status is checked 25 seconds into “START SEQUENCE INITIATED” and continu- FIG. 24 – AUXILIARY SAFETY SHUTDOWN INPUT ously thereafter. YORK INTERNATIONAL...
  • Page 16 For other requirements contact 15. Do not apply voltage on field wiring terminal blocks your YORK representative. TB4 and TB6 in YORK OptiView Control Center, as 115VAC source is fed from terminals 1 and 2 . P.O. Box 1592, York, Pennsylvania USA 17405-1592 Tele.

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