Related Manuals for Pentair GOYEN MECAIR PEM
Summary of Contents for Pentair GOYEN MECAIR PEM
- Page 1 PEM MANUAL PARTICULATE EMISSION MONITOR PENTAIR CLEAN AIR SYSTEMS INSTALLATION AND OPERATION MANUAL – OWNER'S RECORD...
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Page 2: Table Of Contents
PEM MANUAL PARTICULATE EMISSION MONITOR Installation and Operation Manual – Owner's Record TABLE OF CONTENTS INTRODUCTION .................................. Purpose of this Manual ................................Product Safety ....................................Danger from Process ................................Safety Procedures ..................................Limits of Use....................................Additional Information ................................. List of Abbreviations ................................Product Serial Numbers .............................. - Page 3 SENSOR INSTALLATION ..............................5.1 Unpacking and Storage ............................... 5.2 Prerequisites and Guidelines .............................. 5.2.1 Safety Information ..............................5.2.2 Choosing the Best Position for the Sensor ......................5.2.3 Location Requirements ............................10 5.2.4 Cabling Guidelines ..............................10 5.2.5 Grounding the Sensor .............................. 10 5.2.6 Running Cables between Sensor and Power Supply .....................
- Page 4 8.3.3 Alarm Delay [DEL1] ..............................21 8.3.4 Change the Alarm Settings – Relay 1 [ALA1] ......................22 8.4 Plant Stop Function [PL.ST] ..............................22 8.4.1 Enable the Plant Stop Option ........................... 22 8.4.2 Summary of Plant Stop Behaviour .......................... 22 8.5 Comms Settings ..................................
- Page 5 © Copyright by Pentair International Ltd. 2019 This manual is provided as an aid to owners of a Pentair Environmental Systems instrument and contains information proprietary to Pentair Environmental Systems. This manual may not, in whole or part, be copied, or reproduced without the express written consent of Pentair Environmental Systems.
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Page 7: Introduction
1 INTRODUCTION PURPOSE OF THIS MANUAL This manual contains all information necessary for the correct installation, setup, operation, and maintenance of the instrument(s). The procedures given in this manual must be carried out only by suitably trained and qualified personnel. PRODUCT SAFETY The following symbols are used throughout this manual to indicate procedures that, if not followed correctly, may result in personal injury or damage to the equipment. -
Page 8: Limits Of Use
WARNING! Risk of personal injury or injury to others. All personnel must be fully trained and adhere to local and, where applicable, site-specific health and safety laws and guidelines. It is the responsibility of the local organizations to enforce safe working practices at all times. WARNING! –... -
Page 9: Certification
2 CERTIFICATION CONFORMANCE AND RELATED STANDARDS Goyen | Mecair hereby declares that this instrument—within the limits specified in this manual—complies with the essential requirements and other provisions of the following European Union Directives: Low Voltage Directive, EMC Directive, and ATEX Directive. For details refer to the Declaration of Conformance for this instrument or system (available from Goyen | Mecair or our local representative on request). -
Page 10: Sensor Safety Description
3 SENSOR SAFETY DESCRIPTION 3.1 HAZARDOUS AREAS APPROVALS The notified body, Sira , has certified the instrument for the following equipment categories. This product has been approved for installation in areas with combustible dusts. It may not be used in hazardous gas zones. 3.1.1 Hazardous Zone Classification The instrument is suitable for use in the following Ex zones: INSIDE STACK... -
Page 11: Equipment Marking Information
If the probe is removed while a potentially flammable dust/air mixture is present, this connection shall be maintained during the withdrawal of the probe. II. The part of this equipment that houses the electronics is suitable for an upper ambient of 55°C and the standard range of atmospheric pressure;... -
Page 12: Product Description
4 PRODUCT DESCRIPTION 4.1 OVERVIEW The instrument is designed for use as a standalone sensor. It has various outputs for connection to plant CEM systems. There is no logging capability in the instrument. 4.2 TECHNICAL DATA 4.2.1 Process and Application Conditions Stack temperature range –20 to 250°C (–4 to 480°F) Application conditions... -
Page 13: Dimensioned Drawings - Sensor
4.2.3 Dimensioned Drawings – Sensor INSTALLATION AND OPERATION MANUAL – OWNER'S RECORD PEM MANUAL – PARTICULATE EMISSION MONITOR... -
Page 14: Sensor Options
4.2.4 Sensor Options Quality assurance • Electronic drift checks (manual) • Short-circuit check Probe rod lengths 100 mm (4″), 200 mm (8″), 300 mm (12″), 400 mm (16″), 500 mm (20″), 600 mm (24″), 800 mm (32″), 1000 mm (40″). Note: Imperial measurements are nominal values. Hazardous zones classification ATEX dust zone 22 (Cat. -
Page 15: Sensor Installation
5 SENSOR INSTALLATION This chapter provides information on unpacking, installing, and setting up the instrument. It also includes information on requirements and safety guidelines. 5.1 UNPACKING AND STORAGE Remove all transit packaging. Inspect the sensor for signs of damage. If it is damaged, contact Goyen | Mecair immediately. If the equipment is to be stored prior to installation, then repack it in the original transit packaging and store in a dry environment. -
Page 16: Location Requirements
5.2.3 Location Requirements When selecting a mounting location for the sensor the following should be taken into consideration for optimum performance: In the longest, straightest, unrestricted section of ductwork available. • In metallic ductwork (for non-metallic ductwork contact Goyen | Mecair). •... -
Page 17: Mounting The Sensor
Support cables at appropriate intervals. Where possible, use cable trays. • NOTE: For EMC reasons (interference rejection and surge handling), all of the cable trays carrying signal cables should be electrically continuous (i.e. the sections should be interconnected by heavy-gauge electrical wiring) and they should be connected to Earth at multiple points along their length. -
Page 18: Connecting The Sensor
1. Drill a hole with an ID of at least ∅ 45 mm in the stack/duct where the sensor is to be located. 2. Fit a 1.5″ BSP socket, which must be securely welded to the stack. Ensure the BSP socket is 90° to the stack or at a slight upward angle of about 5°, so the sensor probe points downwards allowing condensate to drain off into the stack. -
Page 19: Connecting The Sensor Power Supply
5.4.2 Connecting the Sensor Power Supply WARNING! Ensure the cabling is not connected to control unit power during wiring. WARNING! – ELECTRIC SHOCK This equipment contains lethal voltages! Do not reverse Live (L) and Neutral (N) – the neutral line is not fused! Hazardous voltages are still present when the main power supply fuse has failed! The label on the PSU cover and the markings on the power connector indicate the voltage required. -
Page 20: Figure 4: Sensor Wiring Label (Inside Enclosure Lid)
Figure 4: Sensor wiring label (inside enclosure lid) 5. Replace and secure the PSU cover. 6. Close the enclosure lid and secure with the 4 off screws. Do not over-tighten. 7. Switch ON power to the sensor. INSTALLATION AND OPERATION MANUAL – OWNER'S RECORD PEM MANUAL – PARTICULATE EMISSION MONITOR... -
Page 21: User Controls And Menu Selection
6 USER CONTROLS AND MENU SELECTION 6.1 OVERVIEW OF INTERNAL CONTROLS Figure 5: Internal sensor controls 1 Navigation buttons (LEFT, DOWN, UP, RIGHT) 2 Four-digit LED display 3 Menu selection (with jumper) 4 Reset button 5 Firmware upgrade link LK2 6 Power/status LED 7 not in use 8 Self-check LED... -
Page 22: Navigation And Basic Functionality
6.2 NAVIGATION AND BASIC FUNCTIONALITY The sensor settings are organised into a list of menu headings. Navigation: use the UP and DOWN keys to scroll between menu headings. Use the RIGHT button to view or edit the • settings associated with each menu heading and the LEFT button to return to the previous setting. The first menu heading contains all the readings available for the instrument: the dust reading and the sensor self-check •... -
Page 23: Instrument Settings: Standard Menu
7 INSTRUMENT SETTINGS: STANDARD MENU 7.1 STANDARD MENU 7.1.1 Scaling Factor (mg/m³) Figure 6: Scaling method – Scaling Factor MENU MEANING DESCRIPTION DUST Displays dust emissions and self-check readings SENS Sensitivity Adjust the instrument sensitivity DISP Display Smoothing Adjust the filter for smoothing the reading on the display Scaling Factor Adjust the scaling factor applied to the dust reading 4_20... -
Page 24: Entering Or Changing The Password [Pass]
7.2 ENTERING OR CHANGING THE PASSWORD [PASS] If a password has been set, this must be entered before values can be changed. Note that the factory default password is 0000. 1. Scroll DOWN to the PASS (Password) menu heading. 2. Press RIGHT: display shows ENTR (Enter). Press RIGHT again: the left-hand digit will start to flash. 3. -
Page 25: Ma Span [4_20]
7.5.2 4–20 mA Span [4_20] The 4–20 mA settings menu allows the span of the 4–20 mA outputs to be set. The Span value sets the relationship between the reading on the display and the current output from the 4–20 mA. For example, if the Span value is set to 100.0 (default), then a display reading of ‘100.0’... -
Page 26: Instrument Settings: Engineering Menu
8 INSTRUMENT SETTINGS: ENGINEERING MENU Figure 7: Menu map – Engineering menu INSTALLATION AND OPERATION MANUAL – OWNER'S RECORD PEM MANUAL – PARTICULATE EMISSION MONITOR... -
Page 27: Advanced Functions
8.1 ADVANCED FUNCTIONS MENU MEANING DESCRIPTION 4_20 FLTR 4–20 mA output settings Adjust filter on the 4–20 mA output ALA1 Alarm settings for Relay 1 View/adjust the alarm set point and delay for Relay 1 PL.ST Plant Stop Adjust the behaviour of the plant run/plant stop feature R485 Modbus RS-485 output Adjust the settings for the Modbus RS-485 output... -
Page 28: Change The Alarm Settings - Relay 1 [Ala1]
NOTES: (i) Averaging is done using a walking window filter. This means the average values used to generate alarms may differ from the average logged data which uses simple averaging. (ii) The averaging filter is reset on power up, after pressing the RESET button and after making setting adjustments. During the initial period the reading will be an average of a shorter period than the averaging time. -
Page 29: Engineering Settings [Eng]
3. Press RIGHT to scroll through and adjust the different RS-485 settings as shown in the below table. 4. Press RIGHT again to return to the R485 menu heading. MENU MEANING DEFAULT VALUE RANGE OF VALUES ADDR Modbus address 1–255 BAUD Baud rate 19200... -
Page 30: Modbus Diagnostics [Mod.r, Mod.e]
8.7 MODBUS DIAGNOSTICS [MOD.R, MOD.E] 8.7.1 Reading Modbus Register Values [MOD.R] Scroll to the MOD.R menu. REG.R Enter register number to read (as a short). VAL.S Displays the value as a short (S). VAL.F Displays the value as a float (F). 8.7.2 Editing Modbus Register Values [MOD.E] CAUTION! –... -
Page 31: Quality Assurance And Self-Tests
9 QUALITY ASSURANCE AND SELF-TESTS 9.1 SENSOR SELF-CHECKS Self-tests are available to provide monitoring of the integrity of your sensor(s). The sensor can provide alarm notification of self-test failures. ZERO / REF checks: sensor checks to test for faults with the sensor hardware. •... -
Page 32: Viewing Self-Test Results
9.1.4 Viewing Self-test Results 1. Go to the DUST reading (this is the top menu item). 2. Repeatedly press RIGHT to toggle through the self-test result as follows ZERO Zero test result Reference test result Short-circuit (contamination) test result NOTES: (i) If the tests have not run yet, then ‘... -
Page 33: Maintenance
10 MAINTENANCE 10.1 SAFETY INFORMATION WARNING! – ELECTRIC SHOCK This section is intended for trained service engineers only. Only trained and competent personnel should work inside the instrument with mains power connected and switched on. WARNING! – DANGER FROM PROCESS It is possible that the sensors are to be installed in ducting containing process particulate that is a hazard to health. -
Page 34: Inspecting And Cleaning The Sensor
10.3 INSPECTING AND CLEANING THE SENSOR CAUTION! (1) Do not allow moisture to penetrate the units. (2) Wipe the outside of the enclosures with a dry or damp (but not wet) cloth only. (3) Do NOT use solvents or oil-based cleaners to remove contamination or accumulations of dirt as these can damage the surfaces, and the seals and insulator on the sensor. -
Page 35: Appendix A - Scaling
APPENDIX A – SCALING A.1 INTRODUCTION The readings from a PEM sensor can be scaled to show the dust concentration in mg/m³. The sensor readings are scaled with reference to an isokinetic extractive sample, carried out to standards defined by your local environmental authority or government agency. -
Page 36: General Notices
GENERAL NOTICES COMPLIANCE Waste of Electrical and Electronic Equipment (WEEE) Directive (2012/19/EU) This symbol if marked on the product or its packing indicates that this product must not be disposed of with general household waste. In some countries and the European Union regions, separate collection systems have been set up to handle the recycling of electrical and electronic waste. - Page 37 NOTES INSTALLATION AND OPERATION MANUAL – OWNER'S RECORD PEM MANUAL – PARTICULATE EMISSION MONITOR...
- Page 38 NOTES INSTALLATION AND OPERATION MANUAL – OWNER'S RECORD PEM MANUAL – PARTICULATE EMISSION MONITOR...
- Page 39 NOTES INSTALLATION AND OPERATION MANUAL – OWNER'S RECORD PEM MANUAL – PARTICULATE EMISSION MONITOR...
- Page 40 CLEANAIRSYSTEMS.com © 2019 Pentair Clean Air Systems reserves the right to change product designs and specifications without notice.