Front Gearcase Disassembly / Inspection - Polaris RZR PRO R Service Manual

FRONT GEARCASE DISASSEMBLY /
INSPECTION
COVER PLATE
1. Drain and properly dispose of gearcase fluid.
Remove any metal particles from the drain plug
magnet.
2. Remove eight cover plate fasteners
cover and solenoid as an assembly.
3. If replacing one of these components: Remove
w
two fasteners and remove the shift arm
r
engagement dog , and shim
plate.
NOTICE
If replacement of the shift arm, engagement dog, and
shim is not required, do not remove. Inspect sealing o-
ring on the cover and inspect the axle seal. Replace if
damaged or worn.
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
RING AND SPIDER GEARS
1. Remove twelve fasteners
q
. Remove
Use a hammer and punch on the passenger-side hub to
PINION GEAR AND HOUSING
1. Remove four fasteners
t
,
e
from the cover
y
and remove ring gear,
spider gear, and carrier as an assembly.
NOTICE
tap the ring gear assembly out of the case.
i
and remove pinion gear,
housing, and solenoid as an assembly.
FINAL DRIVE
8
8.33