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Hyundai H416 Operation And Maintenance Manual

Hyundai H416 Operation And Maintenance Manual

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Hyundai H416 Powered Floor Scraper
Rev 10.2016
OPERATIONS AND MAINTENANCE
MANUAL

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Summary of Contents for Hyundai H416

  • Page 1 Hyundai H416 Powered Floor Scraper Rev 10.2016 OPERATIONS AND MAINTENANCE MANUAL...
  • Page 2: Table Of Contents

    O.E.M. Products, Inc. www.tileremoval.com Toll Free 1-866-636-7763 2401 South Purdue Fax: 405-601-3739 Oklahoma City, Oklahoma 73128 Info@tileremoval.com TABLE OF CONTENTS SECTION I GENERAL DESCRIPTION SECTION II SPECIFICATIONS SECTION III SAFETY AND PRECAUTIONS SECTION IV INSTRUMENTS AND CONTROLS SECTION V START-UP AND BREAK-IN SECTION VI MACHINE OPERATION SECTION VII...
  • Page 3: Section I

    2000 lbs Fuel capacity 33 lb liquid propane Hydraulic fluid capacity 15 gallons Optional Auxiliary output 12 gallons @ 2250 psi Travel speed 500 ft per minute Engine Hyundai 1.6L 4-Cylinder Propane Maximum engine RPM 3200 Length 75" Width 26"...
  • Page 4: Safety And Precautions

    SECTION III SAFETY AND PRECAUTIONS...
  • Page 5 Before operating the TWISTER please read the entire operation and safety manual with complete understanding of the safety section. If you have any questions on safety and precautions please call 1-866-636-7763. There are several advantages to an effective safety program which include: lower operating costs, lower workman compensations, less work time lost, high employee morale, and less problems.
  • Page 6 Propane systems should be checked and documented twice yearly by a certified propane professional for leaks or damaged parts. If a propane leak is detected, turn off propane tank valve and leave the machine immediately and seek assistance from propane professional.
  • Page 7: Instruments And Controls

    SECTION IV TWISTER INSTRUMENTS AND CONTROLS TOP VIEW OF CONTROL AREA Forward Left Right Down Reverse Steering Joystick Tilt Up Tilt Down Ignition Switch Throttle Switch Blade Positioning Can-tach gauge / Joystick information center Hydraulic oil temperature...
  • Page 8: Start-Up And Break-In

    Once the engine is warming and running, and the operator is safely in the seat, the machine can be driven. NEW MACHINE BREAK-IN Since the TWISTER is a very low maintenance and user friendly machine, the only break-in is for the HYUNDAI engine. Change break-in oil at 50 hrs as recommended by the engine manufacturer.
  • Page 9: Machine Operation

    SECTION VI MACHINERY OPERATION Before reading the machinery operation section, new operators should familiarize themselves with the all diagram views of machine. These drawings show the activation of all moving parts of the TWISTER. Even though the TWISTER surface prep machine is very easy to drive and operate, it is recommended that all operators familiarize themselves with this equipment before attempting to use machine in a jobsite or removal situation.
  • Page 10 BLADE CHANGE PROCEDURE To change scraping blades: Clamp Bolts Stop Engine. TWF-029 Loosen the smaller Clamp Bolts at Blade the rear of the blade holder using a ¾” open-end wrench. Slide the dull blade out. Hold-Down Bolts Loosen the Hold- TWF-028 Down Bolts if necessary to fit the...
  • Page 11 SECTION VII MAINTENANCE SCHEDULES DAILY MAINTENANCE BEFORE STARTING CHECK THAT THE OIL LEVEL ON THE DIPSTICK IS BETWEEN “Add” and “Full” CHECK THAT THE ENGINE COOLANT LEVEL IN THE RADIATOR OVERFLOW BOTTLE IS BETWEEN “Add” and “Full” CHECK HYDRAULIC OIL LEVEL INSPECT ENGINE RADIATOR COOLING FINS FOR OBSTRUCTIONS (DUST, DIRT, GREASE) INSPECT HYDRAULIC OIL COOLER FOR OBSTRUCTIONS (DUST, DIRT, GREASE)
  • Page 12 TWISTER AIR FILTER ASSEMBLY DESCRIPTION PART NUMBER End Cover TWE-027 Retaining Nut TWE-029 Housing TWE-028 Mount Bracket TWE-030 Complete Assembly TWE-026 Air filter Element TWE-033 Rain Bonnet TWE-035...
  • Page 13 TWISTER JOYSTICK ASSEMBLY (TSJ-028) TSJ-001 TSJ-002 TSJ-007 TSJ-006 TSJ-005 TSJ-009 TSJ-011 TSJ-014 TSJ-013 TSJ-010 TSJ-008 TSJ-012 TSJ-027 TSJ-027B DESCRIPTION PART NUMBER Whole shifter assembly (pictured) TSJ-028 Ball knob TSJ-001 Shifter handle TSJ-002 Shifter boot TSJ-003 Boot clamp TSJ-004 Pivot bracket TSJ-005 ¼”...
  • Page 14 Trunion linkage “B” TSJ-014 Trunion mount TSJ-015 Crossover tube TSJ-021 Crossover shaft TSJ-022 Crossover tube bushing TSJ-023 Black Damper TSJ-027 Ball stud for damper TSJ-027B TWISTER HYDRAULIC FILTER ASSEMBLY DESCRIPTION PART NUMBER Filter Cap Nut TWH-021 Upper O-Ring Seal TWH-022 Lower O-Ring Seal TWH-023 Filter Element...
  • Page 15 TWH-011 TWF-026 TWF-029 TWF-025 TWF-028 TWH-016 TWF-027 TWF-022 TWF-032 TWF-021 TWF-023 TWF-024 TWF-033...
  • Page 16 TWISTER FRAME AND COWLING PARTS DESCRIPTION PART NUMBER Front Caster TWF-001 Front caster wheel only TWF-002 Frame TWF-003 Rear Plate TWF-004 Front Plate TWF-005 Foot Step TWF-006 Left Instrument Panel TWF-007 Right Instrument Panel TWF-008 Front Cowling TWF-009 Rear Cowling TWF-010 Top Cowling TWF-011...
  • Page 17 Left Side Panel TWF-048 Accessory Control Handle TWF-049 Wheel Lug Stud TWF-050-PS Wheel Stud Nut TWF-050-PN Side Cowling Latch TWF-052 Latch, Rubber for Side Cowling TWF-052-A Tie Down D-Ring TWF-053 Seat TWF-054 Transport Dolly TWF-056 Caster, Transport Dolly TD-C Bolt, Front Caster Wheel Axle TWF-057 Fork, Axle &...
  • Page 18 TWE-002 Ignition Switch TWE-003 Ignition key TWE-003Key Hydraulic Oil Temp Sender TWE-007 Engine Light TWE-014 Battery TSG-003 Twister Hyundai 1.6L (H416) Engine Parts DESCRIPTION PART NUMBER Filter, Engine Oil Z416-001 Regulator, Propane Z416-002 Lock-off, Fuel Solenoid Z416-004 Spark Plug Z416-006...
  • Page 19 Twister Propane Parts DESCRIPTION PART NUMBER Propane Tank TWP-001 Propane Tank Mount TWP-002 Propane Bulkhead TWP-003 Propane Filter TWP-004 Propane Hose Assembly TWP-005...