Table of Contents
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7610.483.4B
8/01
INSTRUCTION MANUAL
Models: PR500, PR600, PR700, PR800,
PR1000, PR1200, PR1600,
PR2000, and PR2300
IMPORTANT - 380-420V/3ph/50Hz models - control
transformer is wired to operate on a voltage range of 391
to 418. For voltages outside this range rewire transformer
as shown on page 12.
GENERAL SAFETY INFORMATION ................................. 2
RECEIVING, MOVING, UNPACKING ............................... 2
1.0 INSTALLATION ........................................................ 3
2.0 OPERATION ........................................................... 6
3.0 MAINTENANCE ...................................................... 8
SIZING ........................................................................... 9
ENGINEERING DATA .............................................. 10, 11
ELECTRICAL SCHEMATICS ...................................... 12, 13
CONTROL TRANSFORMER CONNECTIONS .................. 14
DIMENSIONS / WEIGHTS ............................................. 15
TROUBLESHOOTING .................................................... 16
PARTS LIST .............................................................17, 18
WARRANTY ................................................................. 20
Contents
SERVICE DEPARTMENT: (724) 746-1100
M
REFRIGERATED
TYPE
COMPRESSED
AIR DRYERS
®
M
1
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Summary of Contents for HANKISON PR500
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Page 1: Table Of Contents
7610.483.4B 8/01 INSTRUCTION MANUAL ® Models: PR500, PR600, PR700, PR800, PR1000, PR1200, PR1600, PR2000, and PR2300 IMPORTANT - 380-420V/3ph/50Hz models - control transformer is wired to operate on a voltage range of 391 to 418. For voltages outside this range rewire transformer as shown on page 12. -
Page 2: General Safety Information
GENERAL SAFETY INFORMA TION RECEIVING, MOVING, AND UNP ACKING PRESSURIZED DEVICES: A. RECEIVING This equipment is a pressure containing This shipment has been thoroughly checked, packed device. and inspected before leaving our plant. It was received in good condition by the carrier and was so acknowl- •... -
Page 3: Installation
IMPORTANT - Read prior to starting this equiptment. 1.2 Mounting Mount dryer on firm level surface. 1.0 INST ALLATION Dryers are furnished with removable shipping pads. 1.1 Location Remove prior to installation if desired. Dryers may be bolted to the floor if desired. For typical placement in a compressed air system, see drawing at right. - Page 4 1.3 Piping connections 1.4 Electrical connections IMPORTANT - Use copper supply wires only. If welding above unit make certain that Unit is designed to operate on the voltage, sparks are kept from contacting insulation around inlet phase, and frequency listed on serial number tag. and outlet piping.
- Page 5 1.5 Automatic condensate drains Models with electric drains Verify that isolation valves are open. ISOLATION VALVE Verify time settings. After dryer is operating, verify that valve remains open long for all condensate to be ejected from the system. If all condensate is not ejected during valve open time, shorten time between operations.
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Page 6: Operation
2.0 OPERA TION 2.3 Operating check points – Check the following on a periodic basis: 2.1 Minimum/maximum operating conditions Power-on light glows indicating power to the dryer. Maximum inlet air pressure: refer to unit serial Compressor-on light (green) glows indicating the number tag refrigerator compressor is operating. - Page 7 DIGITAL PANEL- DIGITAL PANEL- PRESSURE PRESSURE Pressure In Gauge Pressure In Gauge OUT GAUGE OUT GAUGE STANDARD PANEL- STANDARD PANEL- Temperature In Gauge Temperature In Gauge REFRIGERANT SUCTION REFRIGERANT SUCTION HEAD PRESSURE GAUGE PRESSURE GAUGE PRESSURE GAUGE CONTROL PANEL FOR MODELS 500 TO 1200 CONTROL PANEL FOR MODELS 1600, 2000, 2300 POWER ON LIGHT (GREEN) REFRIGERANT PRESSURE CUT...
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Page 8: Maintenance
2.5 Shutdown and Restart 3.0 MAINTENANCE Shutdown 3.1 Air-cooled models Turn on/off switch to off "O". Leave dryer energized Condenser coil - Clean off accumulated dust and dirt unless servicing. monthly. Restart NOTE: A blow-gun is supplied with dryer for this purpose. NOTE: Dryer should be energized 24 hours prior to start-up. -
Page 9: Sizing
SIZING Determining dryer capacity at actual operating conditions To determine the maximum inlet flow capacity of a dryer at various operating conditions, multiply the rated capacity from Table 1 by the multipliers shown in Table 2. EXAMPLE: How many scfm can a model 1000 handle when the compressed air to be dried is at 80 psig and 90°F; ambient air temperature is 80°F;... -
Page 10: Engineering Data
ENGINEERING DA TA MODELS 1000 MINIMUM - MAXIMUM OPERATING CONDITIONS Max. Inlet Air Pressure ( compressed air @ inlet dryer Std. 200 psig (14 bar) Optional 300 psig (21 bar) Max. Inlet Air Temperature (compressed air @ inlet dryer) 120°F (49°C) Min.- Max. - Page 11 ENGINEERING DA TA MODELS 1200 1600 2000 2300 MINIMUM - MAXIMUM OPERATING CONDITIONS Max. Inlet Air Pressure ( compressed air @ inlet dryer ) Std. 200 psig (14 bar) Optional 300 psig (21 bar) Max. Inlet Air Temperature (compressed air @ inlet dryer) 120°F (49°C) Min.- Max.
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Page 12: Electrical Schematics
ELECTRICAL CONNECTIONS (1) CUSTOMER ELECTRICAL CONNECTION (ENTRY ENCLOSURE) 3HP 575 VOLT UNITS ONLY (1) CUSTOMER ELECTRICAL CONNECTIONS (TERMINAL STRIP) 3HP THRU 12HP 230/460 VOLT AND 4HP THRU 12HP 575 VOLT UNITS WIRING DIAGRAM (ST ANDARD CONTROL P ANEL) LEGEND 1HTR PBS - DRYER-ON/OFF SWITCH 1HTR - CRANKCASE HEATER USE COPPER... - Page 13 WIRING DIAGRAM (DIGIT AL CONTROL P ANEL) LEGEND 1HTR PBS - DRYER-ON/OFF SWITCH 1HTR - CRANKCASE HEATER USE COPPER 1FU - FUSE, LITTELFUSE, FLM 6/10, 250V 2FU - FUSE, LITTELFUSE, KLDR 1/2, 600V SUPPLY WIRE ONLY 3FU - FUSE, LITTELFUSE, KLDR 1/2, 600V 230/400/460/575 VOLT F1 - FUSE,WICKMANN TYPE TR5 250mA, 250V HPS - HIGH PRESSURE SWITCH...
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Page 14: Control Transformer Connections
CONTROL TRANSFORMER CONNECTIONS FOUR LEAD TRANSFORMER 230 & 460 V/ 3ph/60Hz 230V 460V 115V 115V 575 VOL T POWER TRANSFORMER CONNECTION FOR 3 HP UNITS CUSTOMER CONNECTION 7FU - FUSE, LITTELFUSE, CCMR15, 600V (SEE NOTE 2) 575V 460V 8FU - FUSE, LITTELFUSE, CCMR15, 600V (SEE NOTE 2) 9FU - FUSE, LITTELFUSE, CCMR15, 600V (SEE NOTE 2) USE COPPER SUPPLY WIRE ONLY... -
Page 15: Dimensions / Weights
DIMENSIONS AND WEIGHTS DIMENSIONS inches [ mm ] MODEL 500-600-700 800-1000 1200 1600 2000/2300 65-1/4 75-3/4 70-3/4 [ 1657 ] [ 1924 ] [ 1797 ] [ 2159 ] [ 2159 ] [ 965 ] [ 965 ] [ 1219 ] [ 1219 ] [ 1219 ] [ 1118 ]... -
Page 16: Troubleshooting
TROUBLESHOOTING GUIDE CORRECTIVE ACTION POSSIBLE CAUSES SYMPTOM 1. Residual free moisture remaining in A) Water downstream of dryer Blow out system with dry air downstream pipelines 2. Air by-pass system is open Check valve positions 3. Inlet and Outlet connections are reversed Check for correct connection 4. -
Page 17: Parts List
PAR TS LIST Parts Description 500/600/700 800/1000 1200 Voltage 400/3/50 575/3/60 400/3/50* 575/3/60 400/3/50* 575/3/60 230/3/60 460/3/60 230/3/60 460/3/60 230/3/60 460/3/60 Condensing unit (Air-cooled) 4130.129.1 4130.129.2 4130.129.2 4130.129.3 4130.129.4 4130.129.5 4130.129.6 4130.129.7 4130.129.8 Compressor 4130.108.64 4130.108.65 4130.108.65 4130.106.57 4130.106.48 4130.106.58 4130.106.59 4130.106.49 4130.106.60 Crankcase Heater... - Page 18 PARTS LIST Parts Description 1600 2000 2300 Voltage 400/3/50 575/3/60 400/3/50* 575/3/60 400/3/50* 575/3/60 230/3/60 460/3/60 230/3/60 460/3/60 230/3/60 460/3/60 Condensing unit (Air-cooled) 4130.129.9 4130.129.10 4130.129.11 4130.129.12 4130.129.13 4130.129.14 4130.129.15 4130.129.16 4130.129.17 Compressor 4130.106.61 4130.106.50 4130.106.62 4130.106.63 4130.106.51 4130.106.64 4130.106.65 4130.106.52 4130.106.66 Crankcase Heater 5920.330.20...
- Page 19 NOTES...
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Page 20: Warranty
WARRANTY The manufacturer warrants the product manufactured by it, when properly installed, operated, applied, and maintained in accordance with procedures and recommendations outlined in manufacturer's instruction manuals, to be free from defects in material and workmanship for a period of one (1) year from the date of shipment to the buyer by the manufacturer or manufacturer's authorized distributor, or eighteen months from the date of shipment from the factory, whichever occurs first (refrigerated dryers, models 25 thru 2300 scfm inclusive, for a period of two years from the date of shipment from the factory), provided such defect is discovered and brought to the manufacturer's attention within the aforesaid warranty period.