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7610.483.37
Rev. C
6/05
Internal Use Only
483.37c/050626
INSTRUCTION MANUAL
Models:
HPRP 1000, 1250, 1500, 1750,
2000, 2500, 3000
CONTENTS
GENERAL SAFETY INFORMATION ......................... 2
RECEIVING, MOVING, AND UNPACKING ................ 2
1.0 INSTALLATION .................................................. 3
2.0 OPERATION ....................................................... 5
3.0 MAINTENANCE ................................................. 8
SIZING ...................................................................... 9
ELECTRICAL SCHEMATICS .................................... 10
DIMENSIONS AND WEIGHT .................................... 14
ENGINEERING DATA ............................................... 15
TROUBLESHOOTING GUIDE .................................. 16
PARTS LIST: AIR-COOLED UNITS .......................... 17
PARTS LIST: WATER-COOLED UNITS ................... 18
WARRANTY .............................................................. 20
SERVICE DEPARTMENT: (724) 746-1100
REFRIGERATED
TYPE
COMPRESSED
AIR DRYERS
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Table of Contents
Related Manuals for HANKISON HPRP 1000
Summary of Contents for HANKISON HPRP 1000
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Page 1: Table Of Contents
7610.483.37 Rev. C 6/05 Internal Use Only 483.37c/050626 INSTRUCTION MANUAL Models: HPRP 1000, 1250, 1500, 1750, 2000, 2500, 3000 REFRIGERATED CONTENTS GENERAL SAFETY INFORMATION ......2 TYPE RECEIVING, MOVING, AND UNPACKING ....2 1.0 INSTALLATION ..........3 2.0 OPERATION ............5 3.0 MAINTENANCE .......... -
Page 2: General Safety Information
GENERAL SAFETY INFORMATION RECEIVING, MOVING, AND UNPACKING PRESSURIZED DEVICES: A. RECEIVING This equipment is a pressure This shipment has been thoroughly checked, packed and containing device. inspected before leaving our plant. It was received in good condition by the carrier and was so acknowledged. •... -
Page 3: Installation
IMPORTANT: READ PRIOR TO STARTING THIS EQUIPMENT 1.0 INSTALLATION 1.1 Location For typical placement in a compressed air system, see drawing. Air compressor intake–Locate air compressor so that Aftercooler contaminants potentially harmful to the dryer (e.g. ammo- Dryer nia) are not drawn into the air system. Compressor Separator C. - Page 4 1.2 Mounting is in a horizontal position. Open the petcock on the side of the dryer base pan to discharge the condensate or to Mount the dryer on a level solid surface. Holes are provided in depressurize the dryer if it has been bypassed. The the dryer base to permanently mount the dryer to the floor.
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Page 5: Operation
2.0 OPERATION CONTROL PANEL 2.1 Minimum/Maximum operating conditions Maximum inlet air pressure: refer to dryer serial number tag Minimum inlet air pressure: 30 psig (2.1 kgf/cm C. Maximum inlet air temperature: 120°F (49°C) D. Maximum ambient temperature: Air-cooled models: 110°F (43°C) Water-cooled models: 130°F (54°C) Minimum ambient temperature: 45°F (7°C) 2.2 Start-up... - Page 6 Setting Schedule After 15 minutes, open outlet isolation valve slowly. a. Use the ‘Up’ and ‘Down’ arrow buttons to select desired Close air bypass valve. “Day of week + on/off”. Press ‘Enter’ to accept new Dryer may be operated in Manual or scheduled modes. value NOTE: Check for correct phasing of unit.
- Page 7 Check Alarm/Service light if illuminated, check Interface (4) = M or S, Operating Mode (M= MANUAL OVERRIDE, panel. S = SCHEDULE RUNNING) If SERVICE DRYER appears, scheduled (5) = xxxx, HOURS TO SERVICE maintenance time has elapsed (HRS TO (6) = xxxxxx, TOTAL HOURS SERVICE is 0).
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Page 8: Maintenance
Lubricate the new separator/filter element o-ring seals 3.0 MAINTENANCE according to the element package instructions. 3.1 Condenser coil Install the new elements by carefully pushing them on to the element sealing posts (1b). Air-cooled - clean off accumulated dust and dirt monthly. A factory mounted blow gun is provided for this purpose. -
Page 9: Sizing
Upper Piping SIZING Determining dryer capacity at actual operating conditions To determine the maximum inlet flow capacity of a dryer at various operating conditions, multiply the rated capacity from Table 1 by the multipliers shown in Table 2. Upper Example: How many scfm can an air-cooled model 1000 Shell Cap handle when compressed air to be dried is at 200 psig and 100°F;... -
Page 10: Electrical Schematics
ELECTRICAL SCHEMATICS Models 1000-2000, 230V/400/460V... - Page 11 ELECTRICAL SCHEMATICS Models 1000-2000, 575V...
- Page 12 ELECTRICAL SCHEMATICS Models 2500-3000, 230V/400V/460V...
- Page 13 ELECTRICAL SCHEMATICS Models 2500-3000, 575V...
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Page 14: Dimensions And Weight
DIMENSIONS AND WEIGHTS Dimensions in (mm) Inlet / Outlet Height Width Depth Weight Model Connections Lb. (kg) 1000 4” 1,720 (780) 1250 4” 85 (2159) 48 (1207) 49 (1232) 1,740 (789) 1500 4” 1,850 (839) 1750 6” 2,000 (907) 2000 6”... -
Page 15: Engineering Data
ENGINEERING DATA 1000 1250 1500 1750 2000 2500 3000 MINIMUM - MAXIMUM OPERATING CONDITIONS Min.-Max. Inlet Air Pressure (compressed air at inlet to dryer) 30-230 psig (2.1-16.1 kgf/cm Max. Inlet Air Temperature (compressed air at inlet to dryer) 120°F (49°C) Min.-Max. -
Page 16: Troubleshooting Guide
TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION A) Water downstream of dryer 1. Residual free moisture remaining in 1. Blow out system with dry air downstream pipelines 2. Air bypass system is open 2. Check valve positions 3. Inlet and Outlet connections are reversed 3. -
Page 17: Parts List: Air-Cooled Units
PARTS LIST: AIR-COOLED UNITS c t i c t i c t i c t i c i t c t i c t i c t i c t i c i t c t i c t i c t i c t i c i t... -
Page 18: Parts List: Water-Cooled Units
PARTS LIST: WATER-COOLED UNITS c t i c t i c i t c t i c t i c i t c t i c t i c i t * Single stage is the moisture separator, 2 stage includes the optional oil removal filter. The maintenance kits 10.5 and 11.5 are for units equipped with 34”... - Page 19 NOTES...
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Page 20: Warranty
RETURNED TO THE FACTORY OR IN-WARRANTY REPAIRS ARE MADE. SERVICE DEPARTMENT: (724) 746-1100 SPX Air Treatment 1000 Philadelphia Street Canonsburg, PA 15317-1700 U.S.A. Phone: 724-745-1555 Fax: 724-745-6040 • Email: hankison.inquiry airtreatment.spx.com www.hankisonintl.com © 2005 SPX Corporation. All rights reserved. 3/03 Inv# 000 000...