Kohler CV11-16 Service Manual page 93

Figure 8-61. Removing Retaining Caps.
b. Position each of the brushes back in their slots so
they are flush with the I.D. of the brush holder
assembly. Insert Brush Installation Tool No.
KO3226-1 (w/extension), or use the tube
described above from a prior brush installation,
through the brush holder assembly, so the holes
in the metal mounting clips are "up/out."
c. Install the brush springs and snap on the four
retainer caps. See Figure 8-62.
Figure 8-62. Brush Installation Tool with Extension.
d. Hold the starter assembly vertically on the end
housing, and carefully place the tool (w/extension)
and assembled original brush holder assembly
onto the end of the armature shaft. Slide the
brush holder assembly down into place around
the commutator, install the positive brush lead
grommet in the cutout of the frame. See Figure
8-63.
Electrical System and Components
Figure 8-63. Installing Brush Holder Assembly
Using Tool with Extension.
11. Install the end cap onto armature and frame,
aligning the thin raised rib in the end cap with the
corresponding slot in the grommet of the positive
brush lead.
12. Install the two thru bolts, and the two brush holder
mounting screws. Torque the thru bolts to
5.6-9.0 N·m (49-79 in. lb.). Torque the brush
holder mounting screws to 2.5-3.3 N·m
(22-29 in. lb.). See Figures 8-64 and 8-65.
Figure 8-64. Torquing Thru Bolts.
Section 8
8
8.35