Replacing The Fork Legs - KTM 950 ADVENTURE 2003 Manual

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Replacing the fork legs

– Jack up the motorcycle on the center stand 600.03.022.000, unscrew
the left bump rubber and lock the center stand with the locking
device 600.29.055.000.
– Put a load on the vehicle tail to lift the front wheel off of the ground.
– Dismount the front wheel (see Owner's Manual, page 30).
– Unscrew the bracket
cable and remove from the fender.
– Remove all fender bolts
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– Unscrew the speed pickup
– Remove the bolts
– Loosen the clamp bolts on both sides of the bottom
triple clamps.
– Pull both fork legs down out of the triple clamps.
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The new fork legs are mounted in the reverse order used to dismount.
The upper edge of the fork legs must protrude approx. 5 mm from the
top triple clamp
Tighten the clamp bolts on the top triple clamp to 23 Nm and on the the
bottom triple clamp to 18 Nm.
Secure the bolts on the brake calipers with Loctite 243 and tighten
to 25 Nm.
Also secure the fixing screws on the speed pickup
– Mount the front wheel (see Owner's Manual, page 30).
– Adjust the fork legs (see Technical Data, page 11-4 and Owner's
Manual, page 23).
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for the brake hose and the speed pickup
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and then the fender.
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on both brake calipers.
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and top
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with Loctite 243.