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2. Always be sure that the cable and cable attachments are not damaged and are strong enough for the
load. Ensure there is an adequate safety factor of at least three times the maximum load for all components
used.
3. Referring to the Cable In/Cable Out decal on the winch, turn handle according to the specified direction
to lift. The ratchet MUST make a loud clicking sound while pulling line in.
Let Line/Load Out:
1. Referring to the Cable In/Cable Out decal on the winch, turn handle according to the specified direction
to lower. No clicking will be heard because the brake system is activated.
MAINTENANCE
The following procedures should be performed at least annually:
1. The gears and bushings of the winch must be kept lubricated. Apply a thin film of grease to the gear
teeth, and oil the bushings as needed.
2. The ratchet pawl pivot point must be kept lubricated with a thin oil.
3. Do not get oil or grease on the friction discs.
Friction Discs
(No Grease/Oil)
WINCH USE, OPERATION & MAINTENANCE - ELECTRIC
•
Keep winch free of dirt, oil, grease, water and other substances.
•
Check all mounting bolts and make sure they are tightened to the recommended torque values. Replace
any damaged fasteners.
•
Periodically check all connections to be sure they are tight and free of corrosion.
•
Check cable for visible damage every time the winch is operated. Examples of damage are: cuts, knots,
mashed or frayed portions, and broken strands. Replace cable immediately if damaged. Failure to replace
a damaged cable could result in breakage.
•
Regularly check brake for slippage or drift. This is detected visually when winch is under load. If winch drum
continues to turn after controls are released, the brake may need to be replaced.
•
Periodically clean and grease brake assembly. This will ensure proper performance and extend the life of
the winch. If winch seems to labor or get excessively hot during the lowering of loads, the brake will need
to be serviced or replaced.
•
Check motor brushes periodically and replace when necessary.
Note: Only the motor brushes and brake assembly require periodic replacement.
PREVENTIVE MAINTENANCE SCHEDULE
Maintenance Activity
Check Fasteners
Check Electrical Connections
Clean And Grease Brake Assembly
Oil
After First
Before Each Use
Operation
Grease
00244
Semi-Annually Or
After Each 25 Hours
Of Operation
29
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Troubleshooting
