Graco XM PFP 273231 Repair And Parts Manual
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Graco XM PFP 273231 Repair And Parts Manual

Graco XM PFP 273231 Repair And Parts Manual

55 gallon (208 liter) feed system
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Repair and Parts
™
XM
PFP
55 Gallon (208 Liter) Feed System
For spraying two-component passive fire protection (PFP) intumescent epoxies. For
professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual and in all supplied manuals before
using the equipment. Save all instructions.
See page 3 for model information, including maximum working pressure and approvals.
3A8047B
EN

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Summary of Contents for Graco XM PFP 273231

  • Page 1 Repair and Parts ™ 3A8047B 55 Gallon (208 Liter) Feed System For spraying two-component passive fire protection (PFP) intumescent epoxies. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual and in all supplied manuals before using the equipment.

  • Page 2: Table Of Contents

    Graco Standard Warranty......68 Instructions Graco Information....... 68 Graco Control Architecture Module...

  • Page 3: Models

    Models Models System Series Ratio Range Approvals Not for use in explosive atmospheres or hazardous locations. 273231 1:1 to 1.5:1 Maximum Fluid Working Pressure Maximum Air Working Pressure A and B Materials: 6000 psi (41 MPa, 414 bar) Supply 150 psi (1.0 MPa, 10.3 bar) Flushing Fluid: Maximum Setpoint 4500 psi (31 MPa, 310 bar)

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not spray without tip guard and trigger guard installed.
  • Page 6 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 7: Keep Components A And B Separate

    Warnings Keep Components A and B Changing Materials Separate NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime. Cross-contamination can result in cured material in • When changing materials, flush the equipment fluid lines which could cause serious injury or multiple times to ensure it is thoroughly clean.

  • Page 8: General Information

    General Information General Information Grounding Component Identification See your operation manual for component The equipment must be grounded to reduce the risk identification. of static sparking and electric shock. All internal earth grounding must use only copper wires. See Electrical Schematics,page 29, for wire size. Electric or static sparking can cause fumes to ignite or explode.

  • Page 9: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure Follow the Pressure Relief Procedure NOTICE whenever you see this symbol. The material may expand when air pressure is removed. This can cause the tank to overfill and damage the parts attached to the tank lid. To prevent overfilling the tank, never relieve air pressure in the tank unless the tank is less than half full.
  • Page 10 Pressure Relief Procedure 7. Open recirculation ball valves. 10. Engage trigger lock. TI19265a2 11. Close mix manifold material ball valves. 8. Disengage trigger lock. TI19265a1 ti20129a 12. Perform Flush Mixed Material procedure on page 11 to prevent mixed material curing in the system and to relieve pressure in the solvent lines.

  • Page 11: Flush Mixed Material

    Flush Mixed Material Flush Mixed Material 6. Open one of the flush ball valves on the mix manifold. 7. Disengage trigger lock and trigger gun into a grounded pail. Use a pail lid with a hole to dispense through. Seal around hole and gun with a rag to prevent splash back.

  • Page 12: Troubleshooting

    Troubleshooting Troubleshooting 12. Trigger gun to relieve pressure in flush lines then engage trigger lock. NOTE: For troubleshooting details, see your operation manual. TI19265a2 13. Close flush ball valves. ti20095a 14. Use a rag and solvent to clean spray tip then reinstall on gun.

  • Page 13: Repair

    Repair Repair 2. Remove four nuts (21) and then remove front and rear shrouds (19, 20). NOTE: For detailed repair information for your ram assembly, see your Supply Systems repair and parts manual. 3. Unscrew filter bowl from inlet air regulator (601d). Follow Pressure Relief Procedure on page 9 if service 4.

  • Page 14: User Interface/Control Box

    Repair User Interface/Control Box Replace Single Solenoid Module 1. Remove Shroud and Front Panel of Control Box, see page 14. 2. Disconnect solenoid cable connector (542) from the solenoid (509a) being replaced. See Electrical Remove Shroud and Front Panel of Control Schematics if necessary.
  • Page 15 Repair Replace USB Module 4. Slide FCM up and out of keyhole slots. 1. Remove Shroud and Front Panel of Control Box, 5. Follow steps in reverse order to install new FCM. see page 14. 6. Load software. See Load software. See Replace 2.
  • Page 16 Repair Display Replace Display Order display kit (504) for replacement. Replace Display Battery NOTICE NOTICE To avoid damaging circuit board, wear a grounding To avoid damaging circuit board, wear a grounding strap. strap. 1. Disconnect power. 1. Remove four screws (504f) then remove access cover (504e).
  • Page 17 13. Reconnect power. 8. All system modules will be automatically updated. 14. Load software. See Upgrade Software, page 17. See Graco Control Architecture Module Programming manual for details. 15. Replace shroud. 9. Remove token.

  • Page 18: Junction Box

    Repair Junction Box Replace Fluid Control Module Cube (FCM3, ref. 408) Ground screw All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. Replace High Power Temperature Control Module (HPTCM, ref. 435) ti26763 1.

  • Page 19: Air Controls

    Repair Air Controls 2. Remove two nuts (630) from front of air control bracket (619). See F . 1, page 20. Remove Control Box Shrouds 3. Disconnect air line (632) running to ball valve assembly (626). 1. Close main air shutoff valve on air supply line and on system.
  • Page 20 Repair Replace Solenoid Inlet Air Regulator (644) 6. Open clamps (642) at hinge and pull apart from block (643). 1. Remove Control Box Shrouds, see page 19. 7. Remove regulator assembly (644) and replace with 2. Remove Air Control Assembly (18), see page 19. new.

  • Page 21: Dosing Valve Assembly

    Repair Dosing Valve Assembly 5. Disconnect pressure sensor (831) from dosing valve. See page 56. 6. Remove dosing valves. 7. See Ratio Control Valve Assemblies (28, 29) on 1. Follow Pressure Relief Procedure, page 9. page 56 for disassembly illustration. 2.

  • Page 22: Sensors

    Repair Sensors 4. Push new sensor fully into insulated portion of hose bundle. 5. Close insulation and hose bundle wrap and re-tape. Ensure there is no stress on the cable. 6. Reconnect M8 connector. Replace Fluid Pressure Sensor Replace Temperature (RTD) Sensors 1.

  • Page 23: Pump Assembly (System Module)

    Repair Pump Assembly (System Remove Displacement Pump Module) Follow these instructions for removing only the displacement pump; the air motor will remain installed. 1. Follow Pressure Relief Procedure, page 9. 2. Close ball valve on tank outlet. 3. Disconnect fluid inlet line from the displacement Prior to servicing the pump assembly you must first pump.

  • Page 24: Drum Feed Ram Pump Assembly (Feed Module)

    Repair Remove Air Motor See your Supply Systems manual for service and repair instructions and parts. 1. Follow Pressure Relief Procedure, page 9. Flush Pump 2. Disconnect displacement pump from air motor. See steps 2 and 3 under Remove Displacement Pump, page 23.

  • Page 25: Heaters

    Repair Heaters Replace 1. Wait for heaters to cool before replacing the heaters. 2. Follow Pressure Relief Procedure, page 9. 3. Turn off power. See applicable heater manual for wiring, repair, and 4. Disconnect fluid lines and electrical wiring from parts information.

  • Page 26: Replace Radar Level Sensor

    Repair Replace Radar Level Sensor 2. Disconnect cable at the bottom of the feed module. Always use the new cable supplied with the sensor. It has different connections than the old sensor. NOTE: Order radar level sensor kit 26C587. See Feed 3.

  • Page 27: Set Up A New Radar Level Sensor

    Repair Set Up a New Radar Level Sensor Level sensors need to have three settings setup after NOTE: Use the operating keys to navigate within the installing on the tank of the PFP machine. The tank operating menu and to select options from a list. must be empty, or the level needs to be at least below the bottom of the installed probe with the tank cover Meaning...
  • Page 28 Repair 4. Set FULL CAL to 0.418 meters. 6. The transmitter display should show nothing in the tank. Check the level display on the PFP machine a. Press + to get to FULL CAL, then press E. control. It should also show the tank as empty. b.

  • Page 29: Electrical Schematics

    Electrical Schematics Electrical Schematics AC Power Schematic SW1-2 TB12 SW1-4 TB12 TB12 TB11 TB11 TB11 15U423 TB10 TB10 TB10 SW2-1 SW2-2 SW2-3 SW2-4 15U423 CB5-3 CB5-4 CB5-1 CB5-2 CB4-3 CB4-4 CB4-1 CB4-2 CB3-4 HTR-A-CB3-4 CB3-3 CB3-1 CB3-2 HTR-A-CB3-2 CB2-3 CB2-4 HTR-B-CB2-4 CB2-1 CB2-2...

  • Page 30: Heater Schematic

    Electrical Schematics Heater Schematic Hose RTD 24P242 Extension 125357 Splitter 125806 TCM-H-RTD TCM-B-RTD Heater RTD 126427 TCM-A-RTD Compression Cord Grip Fitting 126351 121603 Cord Grip 121603 24Y437 HTR-H-PWR RTD Cable 126511 RTD Cable 126511 White Black TCM-H-PWR White Black TCM-B-PWR White Black TCM-A-PWR...

  • Page 31: Can Network Schematic

    Electrical Schematics CAN Network Schematic CAN Cable 125789 CAN-FCM1-2 CAN-FCM1-1 Green Com Label Blue Com Label CAN Power Cable 24R735 Yellow Circle Label TB12 TB12 TB11 TB11 TB10 TB10 PS1-V- Orange Square Label 3A8047B...

  • Page 32: Sensor Schematic Junction Box

    Electrical Schematics Sensor Schematic Junction Box 262856 Solenoid Cable 121806 Sol A SOL-A Sol B SOL-B Solenoid Cable 121806 Tank Level B Cable 126494 Cord Grip Tank Level A 120858 Cable 126494 Nut 120859 Level Sensor 26C587 Level Sensor 26C587 3A8047B...

  • Page 33: Sensors Schematic Control Box

    Electrical Schematics Sensors Schematic Control Box 18 AWG Copper Wire Door Ground Pressure Sensor B 15M669 Wire 15B090 O-Ring 121399 USB Extension Cable 15R324 17Y184 Cable Reed Cover 15R325 Switch B 24A032 Linear Sensor B 26C331 Cable, Splitter 17X475 Extension Tank RTD B 126381 Cable 121683 Compression Fitting 126351...
  • Page 34 Electrical Schematics XM PFP Air Logic Schematic 3A8047B...
  • Page 35 Electrical Schematics Feed Module Air Controls Schematic 3A8047B...

  • Page 36: Parts

    Parts Parts NOTE: For detailed parts information for your RAM assembly, see your Supply Systems repair and parts manual. Item and Quantity Ratio (1) Base (2a) System Location Range System Feed Skid Feed Module Hose Bundle 273241 (A) 273231 Non-Hazardous 1:1 to 1.5:1 262878 273232...

  • Page 37: Xm Pfp System Subassemblies

    Parts XM PFP System Subassemblies Base System (262878) Page 1 of 5 96* 61* ti20154a Heated Hose Bundle 16T122 (3/4 x 3/4) included with assembly 262945 and 24W626. NOTE: Apply pipe sealant to all non-swiveling pipe threads. * Mix Replacement Kit 24P833 3A8047B...
  • Page 38 Parts Base System (262878) page 2 of 5 Set air regulator to 80 psi (550 kPa, 5.5 bar) 3A8047B...
  • Page 39 Parts Base System (262878) page 3 of 5 262941 only 3A8047B...
  • Page 40 Parts Base System (262878) page 4 of 5 262941 only with heated flush circulation pump 3A8047B...
  • Page 41 Parts Base System (262878) page 5 of 5 24W612 262941 only 262941 only 82 100 245863 24W612 3A8047B...
  • Page 42 Parts Base System (262878) Ref. Part Description Qty. 115313 PLUG, tube Ref. Part Description Qty. 105281 3/4 npt, 45 degree FRAME 15M987 FITTING, elbow, 60 degree L180C9 PUMP; B side lower 117666 TERMINAL, ground L220C9 PUMP; A side lower 262893 MANIFOLD, mix;...
  • Page 43 Parts Ref. Part Description Qty. Ref. Part Description Qty. 126351 FITTING, compression, SCREW, hex head with serrated thermocouple face flange base, 1/2-13 83▲ 15T468 LABEL, warning 109570 WASHER, plain 85◆ H75002 HOSE, coupled, 7250 psi, 0.5 in. 112731 NUT, hex, flanged (12 mm) ID, 2 ft 127▲...
  • Page 44 Parts Ref. Part Description Qty. Ref. Part Description Qty. 169† --- FITTING, cap, hex, 1/4 npt(f) 179† 17D946 LABEL, cord wrap 170† 24W678 CABLE, assembly, armored 180† 24W680 CABLE, assembly, armored 171† --- BRACKET, air filter 17Y184 CABLE, GCA, M12-5P 172†...
  • Page 45 Parts Feed Modules Page 1 of 2 B Side Feed Module A Side Feed Module 268, 215 213 211 Turns clockwise as viewed from the top A Side Only Page 2 of 2 3A8047B...
  • Page 46 Parts 3A8047B...
  • Page 47 Parts Feed Modules Continued Qty. Ref. Part Description Qty. Ref. Part Description 112782 ELBOW, swivel, 90 degree FRAME 126897 FITTING, elbow 24M683 TANK, pressure, assembly 115764 FITTING, elbow, 90 degree BOLT, hex head, 3.25 in. long, 5/8-11 190451 UNION, adapter 111841 WASHER, plain 5/8 103656...
  • Page 48 Parts Supply System Qty. Ref. Part Description CM395E SUPPLY UNIT, 55:1, 3.0, 200 L, see your Supply System manual C59752 VALVE PILOT 160327 FITTING, swivel, elbow 103656 FITTING, pipe, hex 198171 FITING, elbow 593538 VALVE, shuttle, 1/8 npt 112781 ELBOW, swivel, 1/8 npt 111530 MUFFLER, 3/4 in.
  • Page 49 Parts Heated Hose Bundle 16T122 - 3/4 in. x 3/4 in. 305 (blue) 310b 310c 302 (red) 310a ti20243a Qty. Ref. Part Description Qty. Ref. Part Description 16U666 KIT, tube fittings H77550 HOSE, coupled, 3/4 in., 6500 psi 310a 126894 UNION, 1/2 in. tube x 1/2 in. 16X027 KIT, tube, 0.375 (9.5mm) ID red tube nylon...

  • Page 50: Base System (262878) Subassembly

    Parts Base System (262878) Subassembly System Air Controls Module (255761) NOTE: For Feed Module Air Panel (262860) parts, see page 61. Ref. 27 621 622 640 631 Ref. Part Description Qty. Ref. Part Description Qty. 114151 ELBOW, male, swivel 157350 NIPPLE, pipe;...
  • Page 51 Parts Junction Box 412, 413, 414 (6x) 430, 431 (2x) 416, 417 427, 432 428d 428c 412, 413, 414 (3x) 419, 420 441, 442 414, 429 (2x) 428a 481 482 476 477 480 (4x) (6x) 3A8047B...
  • Page 52 Parts Junction Box Ref. Part Description Qty. 17F844 LABEL, ID, multi-zone, lower a b Ref. Part Description Qty. 17F921 LABEL, ID, multi-zone, upper a b ENCLOSURE, weldment 24R754 CONNECTOR, power, male, 2 pin 120858 BUSHING, strain relief, m40 thread 24U109 CABLE, over-temp, switch short 120859 NUT, strain relief, m40 thread...
  • Page 53 Parts Control Box (16) 504b 504f 532 538 504e 504h 504c 504g 504a, 504d 524, 525 519c 3A8047B...
  • Page 54 Parts Control Box (16) Qty. Ref. Part Description 121617 SWITCH, 2 position, key, Qty. controls Ref. Part Description 523a✿ 123412 KEY, replacement - - - BOX, control 117745 BUSHING, strain relief (pair) - - - LABEL, control display 117625 NUT, locking 503†...
  • Page 55 Parts Air Filter (24P899) Apply PTFE tape and/or pipe sealant to all non-swiveling pipe threads. Orient fittings approximately as shown. ti20218a Qty. Ref. Part Description Qty. Ref. Part Description 113163 VALVE, ball, vented, 1.00 in. 16T236 FILTER, air, 1-1/4, auto drain 160022 FITTING, union, adapter 701a◆...
  • Page 56 Parts Ratio Control Valve Assemblies (28, 29) 860 or 861 836 1 837 1 840 1 857 1 Apply pipe sealant to all non-swiveling pipe threads. Position valve (832) with barbed fitting (833) oriented as shown, position elbow (837) as shown. Torque until nut (831) bottoms out in housing.

  • Page 57: Feed Module Sub-Assemblies

    Parts Feed Module Sub-Assemblies Air Powered Agitator (24P885) Read instruction manual. Tag No. 15A722 Rev A Leave a 0.015 in. gap between each half of couplings (910, Apply pipe sealant to all non-swiveling pipe threads. 911, 916, 917). Apply low strength threadlocker. When ordering a replacement coupling: Remove set screw supplied with couplings (910, 916) and discard.
  • Page 58 Parts Air Powered Agitator (24P885) Qty. Ref. Part Description 16P919 SHAFT, agitator, upper 16U219 HOUSING, agitator 122772 SEAL, 0.875 in. ID x 1.125 in. OD, PTFE 15Y360 SPACER, shaft, agitator, ASME 122774 BEARING, ball, 3/4bore x 1-3/4 dia. x 1/2 16P920 HOUSING, bearing, agitator SCREW, socket head set screw, 5/16-18 x 0.75...
  • Page 59 Parts Tank Air Manifold Assembly (218) 1008 1012 1001 1011 1010 1004 1002 1005 1013 1003 1009 1008 1013 1003 1007 1006 Apply pipe sealant to all non-swiveling pipe threads. Orient all fittings as shown. Qty. Ref. Part Description Qty. Ref.
  • Page 60 Parts Static Mixer (16T316) 1303 1301 1302 1303 Apply pipe sealant to all non-swiveling pipe threads. Qty. Ref. Part Description Qty. Ref. Part Description 1303 16T315 BUSHING, reducing 3/4 nptf x 1301 TUBE, mixer 1/2 npt 1302 24P886 MIXER, 12 element, stainless 1304 SEALANT, pipe, stainless steel steel...
  • Page 61 Parts Feed Module Air Panel (262860) NOTE: For System Air Controls Module (255761) parts, see page 50. 1102 1103 1101 1123 1122 1103 1113 1114 1121 1104 1122 1128 1109 1121 1111 1120 1119 1124 1118 1116 1124 1130 1115 1129 1117 1105...
  • Page 62 Parts Check Valve (16T481) Air Panel Qty. Ref. Part Description 1101 BRACKET, air control 1102 LABEL, instructions 1103 121424 GAUGE, pressure, panel mount, 1.5 in. 1104 15T498 FITTING, 90 degree, swivel, 5/32 in. tee x 1/8 in. female npt 1105 116513 REGULATOR, air 1106 121141 FITTING, elbow, swivel, 3/8 tee,...

  • Page 63: Accessories

    Parts Flexible Fluid Connection Kit (262820) Ref. Part Description Qty. 1406 121441 FITTING, nipple, hex, 1-1/2 npt 1407 121443 FITTING, tee, 1-1/2npt 1412 1408 101496 BUSHING, pipe 1411 1409 104663 PLUG, pipe 1410 121445 SWIVEL, reducing, 1-1/2 x 1-1/4 1401 1411 121436 FITTING, swivel, male, 2 in.

  • Page 64: Dimensions

    Dimensions Dimensions 3A8047B...

  • Page 65: Technical Specifications

    Technical Specifications Technical Specifications XM PFP Metric Ratio Tolerance Range (before alarm) +/- 5% Maximum Flow Rate (measured with oil) 3 gallons per minute 13.6 liters per minute Handles mastic materials which are loaded into heated tanks with Fluid Viscosity Range ram-fed priming piston pumps Air Inlet 1 in.

  • Page 66: Recycling And Disposal

    Recycling and Disposal XM PFP Metric Wetted Parts Suction Tube (Flush) Aluminum Tanks Stainless Steel Flush Pump Carbide, PTFE, stainless steel, UHMWPE Hoses Nylon Carbon steel, alloy steel, stainless steel, zinc and nickel plating, A and B Metering and Feed Pumps ductile iron, tungsten carbide, PTFE Dosing Valves Carbon Steel, nickel plating, carbide, polyethylene, leather...

  • Page 67: Notes

    Notes Notes 3A8047B...

  • Page 68: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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