Grizzly G1007 Owner's Manual
  1. Manuals
  2. Brands
  3. Grizzly Manuals
  4. Power Tool
  5. G1007
  6. Owner's manual

Grizzly G1007 Owner's Manual

Heavy-duty mill/drill
Hide thumbs Also See for G1007:
Table of Contents

Advertisement

Quick Links

See also: Instruction Manual
heavy-duty mill/drill
model g1006/g1007
oWner's manual
Copyright © 2000 By grizzly industrial, inC. revised august, 2008 (JB)
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
#JB10548 printed in China

Advertisement

Table of Contents
loading

Related Manuals for Grizzly G1007

Summary of Contents for Grizzly G1007

  • Page 1 Copyright © 2000 By grizzly industrial, inC. revised august, 2008 (JB) Warning: no portion of this manual may be reproduced in any shape or form Without the Written approval of grizzly industrial, inc. #JB10548 printed in China...

  • Page 3: Table Of Contents

    Unpacking... 13 Inventory... 13 Clean.Up... 14 Site.Considerations..15 Moving.&.Placing.Machine... 15 Mounting... 16 Assembly... 16 Power.Feed.(G1007.Only)..17 Head.Crank..19 Feed.Levers... 20 Collet/Arbor... 20 Drill.Chuck/Arbor..21 Fly.Cutter/Arbor... 22 Test.Run... 22 section 4: operations ... 23 Operation.Safety...

  • Page 4: Section 1: Introduction

    1: introduction foreword We are proud to offer the Model g1006/7 Mill/drill. this machine is part of a growing grizzly family of fine metalworking machinery. When used accord- ing to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of grizzly’s commitment to...

  • Page 5: Identification

    Micro-downfeed handwheel h. Motor pivot lock downfeed handles pinion hub lock Knob K. X-axis handwheels longitudinal stops m. gib screws n. longitudinal locks o. y-axis handwheel p. drilling angle vise Q. power Feed (g1007 only)

  • Page 6: Machine Data Sheet

    Customer service #: (570) 546-9663 · to order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1006 2 HP MILL/DRILL Product Dimensions: Weight... 566 lbs. length/Width/height... 50 x 40 x 48-1/2 in. Foot print (length/Width)... 24 x 16 in.
  • Page 7 The information contained herein is deemed accurate as of 8/6/2008 and represents our most recent product specifications. Model G1006 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. g1006/7 heavy duty Mill/drill PAGE 2 OF 2...
  • Page 8 Customer service #: (570) 546-9663 · to order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1007 MILL/DRILL W/ VARIABLE SPEED POWER Product Dimensions: Weight... 566 lbs. length/Width/height... 50 x 40 x 48-1/2 in. Foot print (length/Width)... 24 x 16 in.
  • Page 9 Mobile Base...g7314 The information contained herein is deemed accurate as of 8/6/2008 and represents our most recent product specifications. Model G1007 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. g1006/7 heavy duty Mill/drill...
  • Page 10 3" Face Mill The information contained herein is deemed accurate as of 8/6/2008 and represents our most recent product specifications. Model G1007 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 3 OF 3...

  • Page 11: Glossary Of Terms

    The.following.is.a.list.of.common.definitions,.terms.and.phrases.used.throughout.this.manual.as.they.relate. to.this.mill.and.metalworking.in.general..Become.familiar.with.these.terms.for.assembling,.adjusting.and. operating.this.mill..Your.safety.is.very.important.to.us.at.Grizzly! arbor:. A. machine. shaft. that. supports. a. cutting. tool. collet: A. conical. shaped. split-sleeve. bushing. that. holds. round. tools. by. pressing. against. their. outside.diameter. cutting speed: The. distance. a. point. on. a. cut- ter. moves. in. one. minute,. expressed. in. surface.

  • Page 12: Section 1: Safety

    -10- g1006/7 heavy duty Mill/drill...
  • Page 13 -11- g1006/7 heavy duty Mill/drill...

  • Page 14: Additional.safety.for.mills

    Off all switches to avoid possible sud- den start up once power is restored.

  • Page 15: Section 2: Circuit Requirements

    Minimum Circuit size (110v) ... 20 amps Minimum Circuit size (220v) ... 15 amps g1006/7 heavy duty Mill/drill power connection device the Model g1006/7 comes prewired for 110v and includes a neMa 5-15 plug. if you rewire the motor to 220v, we recommend using the plug and receptacle shown in figure 2 for 220v.

  • Page 16: Section 3: Setup

    Wear safety glasses dur- ing the entire setup pro- cess! the model g1006/g1007 is a heavy machine. serious personal injury may occur if safe moving methods are not used. to be safe, get assistance and use...

  • Page 17: Clean.up

    3, the Model g1007 comes with the power feed and its attachment accessories. power feed (g1007 only) (figure 4) K. Cap screws ¼-20 x 1-½ (end stops) ... 2 l. Flat Washers ¼" (end stops) ... 2 m.

  • Page 18: Site.considerations

    Mill/drill...

  • Page 19: Mounting

    9. example of a direct mount setup. g1006/7 heavy duty Mill/drill assembly Most of your Model g1006/g1007 has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps.

  • Page 20: Power.feed.(G1007.Only)

    (g1007 only) the Model g1007 features a 110v auto-feed mechanism which allows hands-free, side-to-side passes while milling. variable-speed feed control makes flat surface milling more consistent. to install the power feed: attach the 2 " diameter drive gear to the left end of the longitudinal table leadscrew.
  • Page 21 13). end stop figure 13. end stop. notice before using the g1007, place the power feeder cord and the control cord for the microswitch clear of any movements which could pinch or crush them. before using the power feed, mark the maximum dis- tance the table can move before the power feed comes in contact with the machine’s...

  • Page 22: Head.crank

    Model g1007 only uses two of the handwheels. to mount the handwheels to the machine: turn the lock nut on the handwheel handles until it is almost against the plastic handle.

  • Page 23: Feed.levers

    (figure 19). figure 19. Feed levers. g1006/7 heavy duty Mill/drill the Model g1006/g1007 feature an r-8 spindle which accepts many industrial collets and arbors. to install a collet or an arbor: release the latches on the head cover and open it.

  • Page 24: Drill.chuck/Arbor

    -22- drill chuck/arbor your Mill/drill has been pre-fitted with a drill chuck arbor that has an r-8 shank and a Jacob’s taper. it is ready to accept the standard drill chuck pro- vided with this machine.

  • Page 25: Fly.cutter/Arbor

    Mill/drill comes equipped with a fly cutter that fits on the 1" stub end of the r-8 arbor. to install the fly cutter: Clean all grease, oil and debris off the r-8 arbor.

  • Page 26: Section 4: Operations

    -24-...

  • Page 27: Spindle.height

    (figure 25). locking Knob Micro-adjustment handwheel figure 25. Micro-adjustment handwheel. g1006/7 heavy duty Mill/drill note: Locking out the levered downfeed will transfer control to the handwheel. The handwheel will not function if the locking knob is loose. loosen the setscrew on the rim surface of the handwheel dial.

  • Page 28: Depth.stop

    Knurled Knob figure 26. setting depth stop. -26- head height the head height on this Mill/drill can be adjusted for various applications. to adjust the head height: loosen the two head locking nuts located on the right side of the head near the back. use the lug wrench provided (figure 27).

  • Page 29: Speed.changes

    Model g1006/g1007 is capable of twelve dif- ferent speed settings. different types of cuts and types of materials require varying speeds. Consult outside sources for information about appropriate speeds for different applications. to change spindle speeds: loosen the motor locking lever. pull the motor inward to move the rear pulley toward the spindle (figure 28).

  • Page 30: Section 5: Accessories

    10 second vernier scales, gear drives with oil immersion and satin chrome dials. see the current grizzly catalog for full specifica- tions. Features: 4.330" overall height (horizontal), 6.750" height to center hole (vertical), #3 Morse taper, 0.465"...
  • Page 31 ", ", ", ", ", and ". figure 36. g9760 20-pC end Mill set. g1006/7 heavy duty Mill/drill g5641—1-2-3 blocks g9815—parallel set h5556—edge finder set g5641 g9815 figure 37. g5641 1-2-3 Blocks, g9815 parallel set, and h5556 edge Finder set.

  • Page 32: Section 6: Maintenance

    Mill/drill ® t-9 (see ®...

  • Page 33: Lubrication

    Make sure to carefully clean chips and dirt off of this slide before oiling. g1006/7 heavy duty Mill/drill v-belts inspect regularly for tension and wear. replace when necessary with a size B-42 belt for the...

  • Page 34: Return Spring

    (figure 40). figure 40. adjusting spring tension. tighten the black thumb knob. g1006/7 heavy duty Mill/drill notch...

  • Page 35: Table.leadscrews

    (figure 41). leadscrew adjuster figure 41. X-plane leadscrew adjuster. g1006/7 heavy duty Mill/drill tighten the adjustment screw. test the adjustment by turning one of the side handwheels. you should detect less than 0.010" of play.

  • Page 36: Section 7: Service

    Clean off motor, let cool, and reduce workload. 10. test for power on all legs and contactor operation. replace if faulty. 11. test/repair/replace switch. 12. test/repair/replace motor. g1006/7 heavy duty Mill/drill...
  • Page 37 Workpiece is loose. Motor fan is rubbing on fan cover. Cutter is at fault. Bit is chattering. 10. Motor bearings are at fault. g1006/7 heavy duty Mill/drill possible solution inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid. replace/re-tension v-belts.
  • Page 38 5. adjust gibs (see page 30). 1. adjust for appropriate rpM and feed rate. 2. sharpen cutting tool or select a better cutting tool for the intended operation. 3. Check for proper cutting rotation for cutting tool. 4. secure properly. g1006/7 heavy duty Mill/drill...

  • Page 39: Wiring.diagram

    Motor Connection Box Motor Connection Box NOTE: For clockwise rotation (facing the end of the shaft) wire as shown above. For counter clockwise rotation, interchange leads 5 and 6. © Grizzly Industrial, Inc. 1999 g1006/7 heavy duty Mill/drill Wiring diagram Reset Button...

  • Page 40: Head.parts.breakdown

    101A 333A 331-1 337-1 332A 317-1 * This part appears on machines produced prior to 07/08. **This part appears on machines produced after 07/08. 374A 310A 371A 304A 304-1 367-3 367-1 367-4 367-2 367-5 367-6 g1006/7 heavy duty Mill/drill 370-1...

  • Page 41: Head.parts.list

    320-1 P1006320-1 CUTTER ARBOR ASSY P1006321 CHUCK ARBOR P1006322 HANDLE BOLT 3/8-16 P1006324 QUILL LOCK HANDLE 324-1 PW01 FLAT WASHER 1/2 g1006/7 heavy duty Mill/drill head parts list REF PART # P1006325 P1006326 P1006327 P11261103 SPRING COVER ASSY P1006330 P1006331...

  • Page 42: Column.&.Table.parts.breakdown

    & table parts breakdown * This part appears on machines produced prior to 07/08. **This part appears on machines produced after 07/08. -40- g1006/7 heavy duty Mill/drill...

  • Page 43: Column.&.Table.parts.list

    COLUMN CAP P1006412 GIB SCREW 5/16-18 X 35 P1006413 TABLE LOCK P1006414 TABLE STOP 415-1 P1006415-1 CROSS LEADSCREW NUT ASSY g1006/7 heavy duty Mill/drill REF PART # DESCRIPTION P1006416 SADDLE P1006417 BOTTOM WAY COVER CLAMP 418-1 P1006418-1 WAY COVER ASSEMBLY P1006420...

  • Page 44: Warning.labels.breakdown.and.list

    (800) 523-4777 or www.grizzly.com to order new labels. -42-...

  • Page 47: Warranty And Returns

    Warranty and returns...

This manual is also suitable for:

G1006

Table of Contents