Grizzly G1026 Instruction Manual

3 h.p. heavy-duty shaper

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INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL3325 REVISED NOVEMBER, 2006. PRINTED IN TAIWAN

Table of Contents

Summary of Contents for Grizzly G1026

Page 1: Instruction Manual
MODEL G1026 INSTRUCTION MANUAL COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL3325 REVISED NOVEMBER, 2006. PRINTED IN TAIWAN...
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Page 3: Table Of Contents
Lubrication ..........................33 Table ............................33 V-Belt ............................33 Spindle Bearings ........................34 SECTION 9: SERVICE ADJUSTMENTS ..................35 Pulley Alignment ........................35 V-Belt Tension .......................... 36 Truing The Fence ........................36 Gib Adjustments ........................37 G1026 Wiring Diagram 220V ....................38...
Page 4 SECTION 10: CLOSURE ....................... 39 Machine Data Sheet ......................... 40 Stand Assembly Parts Breakdown ................... 41 Stand Assembly Parts List ....................... 42 Motor and Handwheel Parts Breakdown ................. 43 Motor and Handwheel Parts List ....................44 Spindle Parts Breakdown ......................45 Spindle Parts List ........................
Page 5: Section 1: Safety
�� G1026 Heavy-Duty Shaper...
Page 6 �� G1026 Heavy-Duty Shaper...
Page 7: Additional Safety Instructions For Shapers
No list of safety guidelines can be complete. Like all machines there is danger associ- ated with the Model G1026. Accidents are Every shop environment is different. Always consider safety first, as it applies to your frequently caused by lack of familiarity or failure to pay attention.
Page 8: Section 2: Introduction
We are also pleased to provide this manual with or machine. Should you receive one, we urge the Model G1026. It was written to guide you you to insert the new information with the old and through assembly, review safety considerations, keep it for reference.
Page 9: Section 3: Circuit Requirements
SECTION 3: CIRCUIT REQUIREMENTS 220V Operation Grounding The G1026 Shaper is furnished with a 3450 In the event of a malfunction or breakdown, R.P.M. 3 H.P., 220V motor, push-button ON-OFF grounding provides electric current a path of least magnetic starter switch, forward-reverse switch resistance to reduce the risk of electric shock.
Page 10: Section 4: Identification
Figure 2 to identify the shaper controls and features. A. Cutterhead Guard B. Fence C. Spindle D. Elevation Handwheel E. Spindle Height Scale ON/OFF Reversing Switch G. Motor Cover H. Miter Gauge Figure 2. Model G1026 controls and features. Magnetic Switch G1026 Heavy-Duty Shaper...
Page 11: Section 5: Set Up
Box 1: • Magnetic Switch ......... 1 • FWD/REV Switch ........1 The Model G1026 Shaper is shipped from the manufacturer in a carefully packed carton. If you Box 2: discover the machine is damaged after you’ve • Fence Assembly ......... 1 signed for delivery, and the truck and driver are •...
Page 12: Hardware Recognition Chart
Hardware Recognition Chart -10- G1026 Heavy-Duty Shaper...
Page 13: Clean Up
Grizzly’s G7895 Degreaser. To clean thoroughly, for the 345 lb. weight of the Model G1026. Some some parts may need to be removed. For opti- floors may require additional support. Contact an...
Page 14: Beginning Assembly
Beginning Assembly Motor Brace The Model G1026 is equipped with motor braces to prevent damage to the motor during shipping. These braces are intended to be removed before Disconnect power from operation. the machine when per- forming any maintenance, To remove the motor braces: assembly or adjustments.
Page 15: Switch
Install the grommet plate, as shown in Figure 5, using the screws and nuts already mount- ed in the motor cover. Figure 7. Securing mag switch to cabinet. Grommet Plate Figure 5. Securing grommet to motor cover. -13- G1026 Heavy-Duty Shaper...
Page 16: Handwheel
Handwheel Spindle To install the handwheel: The Model G1026 comes with ⁄ ", ⁄ ", & 1" inter- changeable spindles. Each spindle is sized to Slide the handwheel on the handwheel shaft work efficiently with different sized cutters and shown in Figure 8.
Page 17: Table Inserts
Table Inserts create an unsafe condition and possible injury to the operator. The Model G1026 is supplied with three table Thread the drawbar nut, tapered side up, onto inserts which give you four possible opening the bottom of the drawbar until it stops below diameters in the shaper table surface.
Page 18: Extension Wing
Leave the bolts loose, for now. Raise the wing on one side and make sure it is flush with the table edge, then tighten the first bolt. See Figure 14. Figure 15. Adjusting to ensure flatness. -16- G1026 Heavy-Duty Shaper...
Page 19: Fence Assembly
" flat head screws, flat washers and hex nuts provided as shown in Figure Figure 17. Masking tape location for raising wing. 10. Following adjustments, tighten the hex bolts in the sequence they were installed. Figure 19. Attaching wooden fence assembly. -17- G1026 Heavy-Duty Shaper...
Page 20: Safety Guard
Extension Bar Main Guard Lock Handle Shaft Shaft Mount Bracket Figure 20. Guard assembly. -18- G1026 Heavy-Duty Shaper...
Page 21: Hold-Downs
To assemble the spring hold-downs: Slide two hold-down brackets onto each of the hold-down bars (one on the short arm, one on the long arm) as shown in Figure Hold-Down Figure 21. Brackets on hold-down bar. -19- G1026 Heavy-Duty Shaper...
Page 22: Dust Collection
Figure 24. The Model G4839 dust hood. (Check Although not required, we recommend that you with the current Grizzly catalog or our website at install a dust hood and connect it to an adequate www.grizzly.com to purchase. dust collection system. At the very least, wear a dust mask to protect your lungs from sawdust inhalation.
Page 23: Section 6: Operations
There are many different jigs not mentioned in this manual that can be built to increase safety and accuracy for specialized cuts. -21- G1026 Heavy-Duty Shaper...
Page 24: Rotation
Rotation Speed Changes The Model G1026 Shaper is equipped with a spe- Your shaper is equipped with a FORWARD/ cial high speed V-belt. It is designed to withstand REVERSE switch. See Figure 25. In many the vibration and sudden shock loads associated instances, it will be necessary to flip the cutter with the operation of a shaper.
Page 25: Cutter Installation
Tighten the nuts while holding the spindle stationary. Place a spindle wrench on the notches at the top of the spindle for leverage as shown in Figure 28. Figure 29. Spindle lock knob. Replace the safety guard. -23- G1026 Heavy-Duty Shaper...
Page 26: Fence Adjustment
You must use a box guard (Figure 30) while shaping workpieces to provide additional protec- tion for your hands. However, Grizzly Industrial is not able to provide a box guard with your shaper due to variables beyond our control, including the dimensions and orientation of your workpiece.
Page 27: Straight Shaping
Figure 33. Fence adjustments. can cause binding and possible kickback of the workpiece towards the operator. If this happens, serious personal injury may occur. -25- G1026 Heavy-Duty Shaper...
Page 28 OFF and unplugged before attempting any setup or adjustments. If this warning is ignored, seri- ous personal injury will occur. Figure 35. Partial feed fence adjustment. Turn the shaper OFF. -26- G1026 Heavy-Duty Shaper...
Page 29: Shaping Small Stock
We recommend using ball bearing collars and we carry an extensive line that is Always use hold downs or featherboards designed for use with Grizzly shapers. See our when shaping small or narrow stock. These current catalog or website for listings.
Page 30: Irregular Shaping
Guards ALWAYS FEED AGAINST THE ROTATION OF should be in place. Hands can be exposed THE CUTTER. to cutters if care is not used. Serious injury to hands and other body parts is possible. -28- G1026 Heavy-Duty Shaper...
Page 31 When doing irregular work, use some type of hold-down fixture and guard such as the Grizzly Model G3642 Shop Fox Right Angle ® Jig (Figure 43). A good shaper book will pro- vide many different ideas for making jigs for almost all shaping operations.
Page 32: Pattern Work
-30- G1026 Heavy-Duty Shaper...
Page 33 The workpiece must be fixed securely to the jig. • Design your fixture so that all cutting occurs underneath the workpiece. -31- G1026 Heavy-Duty Shaper...
Page 34: Section 7: Accessories
Included). ing. Figure 46. G3096 Sanding Spindle. Figure 48. G4839 Dust Hood. G1794—Bit Spindle G7314—Heavy Duty Mobile Base Router bit spindle for use with our G1026 3 HP This patented, heavy-duty mobile machine base Shaper. For ⁄ " and ⁄...
Page 35: Section 8: Maintenance
Wear safety glasses dur- ing the entire mainte- The table and other non-painted surfaces on the nance process. Failure Model G1026 should be protected against rust to comply may result in and pitting. Wiping the table clean after every use serious personal injury.
Page 36: Spindle Bearings
The bearing housing will drop down. If you need to spread the casting more, use a screwdriver. The spindle bearing housing equipped with the Model G1026 features factory-sealed bearings. A sealed bearing requires no lubrication during Use care when spreading the casting—it will its lifetime.
Page 37: Section 9: Service Adjustments
You can also align the motor pulley by raising should touch two sides of each pulley evenly. or lowering it along the motor shaft. Loosen See Figure 51. the two setscrews and tap into the desired position with a dead blow hammer. -35- G1026 Heavy-Duty Shaper...
Page 38: V-Belt Tension
Tighten the motor mount plate bolts, test the tension, and check pulleys. Or use electrical washers between the fence and the fence bracket to shim the fence into Repeat Steps 3-4 until tension is correct, and the correct position. pulleys are aligned. -36- G1026 Heavy-Duty Shaper...
Page 39: Gib Adjustments
Do not two lower adjustment screws is also visible in over-tighten the lock knob. A snug fit is the photo. all that’s needed to keep the spindle from moving during shaper use. Figure 52. Gib adjustment screws. -37- G1026 Heavy-Duty Shaper...
Page 40: G1026 Wiring Diagram 220V
G1026 Wiring Diagram 220V -38- G1026 Heavy-Duty Shaper...
Page 41: Section 10: Closure
We recommend you keep a copy of our cur- data, parts diagrams/lists, and Warranty/Return rent catalog for complete information regarding information for your Model G1026 3 H.P. Wood Grizzly's warranty and return policy. If you need Shaper. additional technical information relating to this...
Page 42: Machine Data Sheet
MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1026 3 H.P. SHAPER Design Type ..................... Floor Model Overall Dimensions: Table ......................21 ⁄ " x 28 ⁄ "...
Page 43: Stand Assembly Parts Breakdown
Stand Assembly Parts Breakdown � � � � � � � � � � � � � � � � �� -41- G1026 Heavy-Duty Shaper...
Page 44: Stand Assembly Parts List
ADJ SCREW BRACKET P1026054 UNPLUG MACHINE LABEL We regret to inform you that the wood facing for the G1026 Shaper fences are no longer available as a replacement part. For your convenience we have included a measured drawing so you may construct you own.
Page 45: Motor And Handwheel Parts Breakdown
Motor and Handwheel Parts Breakdown �� -43- G1026 Heavy-Duty Shaper...
Page 46: Motor And Handwheel Parts List
PB19 HEX BOLT 1/4-20 X 1/2 PK15M KEY 5 X 5 X 35 P1026128 LOCK KNOB PB09 HEX BOLT 5/16-18 X 1/2 PLN07 LOCK NUT 5/8-11 PW06 FLAT WASHER 1/4 P1026133 GEAR 156-1 P1026156-1 LOAD WASHER -44- G1026 Heavy-Duty Shaper...
Page 47: Spindle Parts Breakdown
Spindle Parts Breakdown -45- G1026 Heavy-Duty Shaper...
Page 48: Spindle Parts List
3/4'' G2463 1-1/2'' 1/4'' G2466 1-1/2'' 3/8'' G2467 1-1/2'' 1/2'' G2468 1-1/2'' 3/4'' G2469 1-1/2'' G2470 1-1/4'' 1-3/4'' 1/4'' G2472 1-1/4'' 1-3/4'' 3/8'' G2473 1-1/4'' 1-3/4'' 1/2'' G2474 1-1/4'' 1-3/4'' 3/4'' G2475 1-1/4'' 1-3/4'' G2476 spacers -46- G1026 Heavy-Duty Shaper...
Page 49: Safety Guard Parts Breakdown And List
303 PW02 FLAT WASHER 3/8 PN02 HEX NUT 5/16-18 304 PB21 HEX BOLT 3/8-16 X 3/4 P1026314 GUARD EXTENSION 305 P1026305 EXTENSION BRACKET P1026315 GUARD 306 P1026306 LOCK KNOB PFH14 FLT HD SCREW 5/16-18 X 3/4 -47- G1026 Heavy-Duty Shaper...
Page 50: Fence Parts Breakdown And List
Fence Parts Breakdown and List PART # DESCRIPTION P1026501 HOLD-DOWN BAR P1026502 HOLD-DOWN P1026503 BRACKET HOLD-DOWN PSS02 SET SCREW 5/16-18 X 3/8 -48- G1026 Heavy-Duty Shaper...
Page 51: Miter Gauge Parts Breakdown And List
ADJUSTABLE MITER BAR PSS31 SET SCREW 10-24 X 5/8 PN07 HEX NUT 10-24 PRP50M ROLL PIN 1.5 X 13 608A PSS32 SET SCREW 10-24 X 3/4 P1023SL415 MITER HINGE PIN 609A PSS29 SET SCREW 10-24 X 1/4 -49- G1026 Heavy-Duty Shaper...
Page 52: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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Grizzly G1026 Instruction Manual

Section 1: Safety

Section 2: Introduction

Section 3: Circuit Requirements

Section 4: Identification

Section 5: Set up

Section 6: Operations

Section 7: Accessories

Section 8: Maintenance

Section 9: Service Adjustments

Section 10: Closure

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INSTRUCTION MANUAL

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Summary of Contents for Grizzly G1026

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