Char-Broil RED 463250811 Product Manual

Gas grill

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IMPORTANT: Refer to the

instructions inside when

converting this grill to

Natural Gas.

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared

Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial

Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;

Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill

Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;

SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™

PRODUCT GUIDE

MODEL 463250811

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-888-430-7870.

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

See rating label on grill for serial number.

Estimated assembly time: 30 minutes

11/16/10 • G521-001-020801

Table of Contents

Troubleshooting

Summary of Contents for Char-Broil RED 463250811

Page 1 Natural Gas. The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®;...
Page 2: Table Of Contents
TABLE OF CONTENTS For Your Safety ........2-3 Use and Care.
Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
Page 4: For Your Safety
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.
Page 5 LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
Page 6 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
Page 7 • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface.
Page 8 WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
Page 9: Spider Alert
CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL In some areas of the country, spiders or small insects have been...
Page 10: Light Operation Instructions
LIGHT OPERATION INSTRUCTIONS 1. Make sure light switch on the control panel is in the “OFF” position. 2. Connect light plug to an extension cord, then put the extension cord plug into the outlet on the wall. 3. Turn the light switch to “ON”. WARNING Keep any electrical supply cord away from any ˙...
Page 11: Cleaning The Lens
Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “OFF” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens.
Page 12: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 13: Parts List
PARTS LIST Qty Description TOP LID TOP LID, INNER LINER LOGO PLATE, W/ TEMP GAUGE HANDLE END, TOP LID HANDLE, TOP LID RUBBER BUMPER, RECTANGLE, F/ TOP LID HARDWARE F/ TOP LID ASSEMBLY FIREBOX MAIN BURNER ELECTRODE SET, MAIN BURNER, LONG WIRE CARRY OVER, F/ MAIN BURNER HOSE VALVE REGULATOR...
Page 14: Parts Diagram
PARTS DIAGRAM...
Page 15: Assembly
ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters.
Page 16 Place lower back panel between side panels at rear of bottom shelf. Make sure the adapter is positioned as shown. Secure lower back panel to side panels using two 1/4-20x1/2” screws on each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2”...
Page 17 Attach drawer right panel to bottom shelf using three #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. #10-24x3/8” screw 5mm lock washer 5mm flat washer On back of grill, attach drawer right panel to lower back panel using two #8x3/8” self-tapping screws. #8x3/8”...
Page 18 Attach drawer upper panel to drawer right panel using three #8x3/8” self-tapping screws. Attach drawer upper panel to cart left side panel using two #8x3/8” self-tapping screws. Drawer upper panel #8x3/8” self-tapping screw #8x3/8” self-tapping screw Drawer right panel Inside of cart, attach middle of upper back panel to lower back panel using one 1/4-20x1/2” screw. 1/4-20x1/2”...
Page 19 Insert front brace between cart side panels. Orient the front brace with the door hinge pin on the top right side. Secure using one 1/4-20x1½” screw on each side. Insert tank heat shield tabs(w/o holes) into slots between upper back panel and lower back panel, shown A. Attach tank heat shield front tabs(w/ holes) under front brace using two #8X3/8”...
Page 20 This step requires two people to lift and position grill head onto cart. head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Grill head Inside of cart, connect adapter wire harness and light wire harness.
Page 21 Secure front brace in upper hole with one 1/4-20x1½” screw and fiber washer. Secure upper back panel in lower hole with one 1/4-20x1½” screw and fiber washer. Only left side shown for assembly, repeat above steps for right side. Fiber washer Upper back panel Inside of the cart, connect the wires from burner electrodes into the back of Electronic Ignition module.
Page 22 Attach right side fascia to right side shelf using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Insert flange on right side shelf into side shelf brackets on right side of firebox, shown B. 5mm Flat Washer 5mm Lock Washer #10-24x3/8”...
Page 23 Attach right side shelf using two 1/4-20x3/4” screws and 1/4” nuts, shown A. Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown B. 1/4-20x1½” screw, shown C. Attach rear of shelf using one 1/4-20x3/4” screw 1/4”...
Page 24 Attach left side fascia to left side shelf using four Attach side burner lid handle to side burner lid using two #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown B. Place side burner lid onto left side shelf and align hinge holes in back of lid with shelf holes. Secure lid to the shelf using four #8-32x3/8”...
Page 25 Attach left side shelf using two 1/4-20x3/4” screws and 1/4” nuts, shown A. Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown B. Attach rear of shelf using one 1/4-20x1½” screw, shown C. 1/4-20x3/4” screw 1/4”...
Page 26 First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia.
Page 27 Place side burner cooking grate onto side burner shelf. Insert the pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Right door PRESS Top of...
Page 28 Attach drawer front panel to drawer using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers. Repeat for second drawer. 5mm Flat Washer 5mm Lock Washer #10-24x3/8” Screw Drawer Slide one drawer along lower tracks into cart left. Slide the other drawer along upper tracks into the cart.
Page 29 Place trough middle into fire box. Place troughs into fire box. Align pins at front of troughs with the holes at front of fire box. Trough pin Place cooking grates onto firebox as shown. Insert the four wire ends at rear of warming rack into holes in back of fire box. Front wires of warming rack rest on sides of firebox.
Page 30 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
Page 31 Consumer must purchase Natural Gas Conversion Kit 4584625 to convert this grill to natural gas. Use the following instructions instead of instructions found in conversion kit Main Burner Conversion Make sure all Control Knobs are in the OFF position, LP Tank Valve is closed, Tank is disconnected from Regulator and removed from Grill.
Page 32 Pull the Burner Control Knobs off of Valve Stems. Remove Screws and Washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP Tank Gas. Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels, on Control Panel and secure using previously removed Screws and Washers.
Page 33 Sideburner Conversion Open Sideburner lid and remove the Sideburner Grate. Beneath Sideburner shelf, remove Wingnut. Remove Sideburner from shelf. Sideburner Grate Sideburner Wingnut Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas.
Page 34 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing Bezel to shelf fascia. Save removed Bezel for converting back to LP Tank Gas. Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem. Natural Gas Bezel 80007894 Return Sideburner to shelf.
Page 35 Outdoor Stove & Griddle Conversion Open Sideburner lid and remove the Sideburner Gate. Beneath Sideburner shelf, remove Wingnut. Remove Sideburner from shelf. Sideburner Grate Wingnut Sideburner Using the provided Orifice Removal Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Removal Tool for converting back to LP Tank Gas.
Page 36 Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and Washers securing Bezel to shelf fascia. Save removed Bezel for converting back to LP Tank Gas. Install new natural gas Bezel (see illustration below) and press Control Knob back onto Valve Stem. Natural Gas Bezel 80007886 Return Sideburner to shelf.
Page 37 Natural Gas Hose Conversion Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Save removed LP Manifold Connection for converting back to LP Tank Gas. Your Grill may differ from illustration shown. Manifold Connection LP Regulator Hose Assembly Manifold Connection Natural Gas Hose Assembly...
Page 38 WARNING Do not use hard metal piping of any kind to connect this type of grill to natural gas source. Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe. Connecting Your Grill to the Natural Gas Source.
Page 39: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from • Damaged hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or cylinder.
Page 40 Troubleshooting (continued) Problem Possible Cause Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. Burner(s) will not •...
Page 41 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause SECTION I No sparks appear at • Battery not installed any electrodes when properly. Electronic Ignition Button is pressed; no noise can • Dead battery. be heard from spark module. • Button assembly not installed properly.
Page 42 NOTES...
Page 43 Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

Char-Broil RED 463250811 Product Manual

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