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MODEL 463250308 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: Keep this manual for future reference. If you have questions or need assistance during assembly, please call To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com WARNING:...
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DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. WARNING 1.
TABLE OF CONTENTS For Your Safety...2 To insure your satisfaction Grill Service Center...2 and for follow-up service, Product Record Information...2 register your grill Installation Safety Precautions...2 online at: Safety Symbols...2 www.grillregistration.com Use and Care ...4-12 Parts List...13 Parts Diagram...14 Assembly...15-24 Troubleshooting...25-27 Warranty...28 Registration Card...29...
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USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.
LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
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WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. •...
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WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. CONTROL PANEL VALVE In some areas of the country, spiders or small insects have been...
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Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.
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The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.
PARTS LIST – Model No. 463250308 Key Qty Description Bottom Shelf...80016693 Locking Caster...80000268 Fixed Caster...80004093 Downside Panel, Left...80016143 Downside Panel, Right...80016144 Electronic Ignitor Module...80007900 Battery Cap ...80007380 Heat Shield, F/Firebox...80016196 Front Brace, Left, F/Cart...80016147 Front Brace, Right, F/Cart...80016148 Rear Panel, Down...80016163 Top Lid Assy...80016155 Top End Weldment, Left...80016114 Top End Weldment, Right...80016115...
ASSEMBLY – Model 463250308 Right Shelf Handle and Drawer handle Assembly Draw the Drawer out of the right side shelf, make sure using your two hands and push the lock in right directions shown A B and C. Attach towel bar to right side shelf using two 1/4-20x3/4” screws, 1/4”...
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Right and Left Shelf Assembly Insert right side shelf over screws and washers through bracket shown A, make sure insert tabs into cut-outs and holes into bulges properly. Attach right side shelf onto right side panel using one 1/4-20x1- 1/2” screw, three 1/4-20x1/2” screw, four 1/4” flat washers and four 1/4"...
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Tank Gauge Assembly First, secure temperature probe the clamp on the left side panel show A. Make the gauge wire go through the hole on the left side shelf and insert to the tank gauge show B and C. Temperature Probe Clamp Gauge Wire Gauge Wire...
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Side Burner Assembly Insert the side burner valve into the side burner and secture it to the bracket using two #5-40x1/5” screws shown A. Make sure burner tube aligns correctly onto side burner valve underneath left shelf shown B. Insert back of side burner through left shelf cut-out shown C, reverse 180°...
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side burner Control Knob Assembly Position side burner valve bracket beneath side burner shelf fascia so that valve stem comes through larger center hole in fascia shown A. Attach side burner bezel to fascia using two #8-32x3/8” screws and #8 lock washers shown A. Press side burner control knob onto valve stem shown A.
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Side burner Wind Diverter, Side burner Cap and Clip, side burner Grate, Griddle Place side burner wind diverter over side burner aligning cut- Place burner cap onto side burner and attach side burner cap clip shown B. Place sideb urner cooking grate onto side burner shelf, aligning grate legs with holes in shelf shown A.
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Trough Install First, place Trough Middle onto Firebox show A. Second, place two Trough Assy onto Firebox. Make sure this is put in the right direction as show in B. Trough Middle Trough Assy Trough Middle 463250308 • 21...
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Cooking Grate and Swing away Place cooking grates onto the firebox as shown. Place the Swing away onto the the firebox.Make sure insert the Swing away ends into the holes properly shown as below. Swing away Cooking Grate 22 • 463250308...
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LP Tank LP TANK IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and regulator (see Use & Care section). Once tank has been filled and leak checked, place cylinder into the tank tray in bottom shelf. Make sure tank valve is facing front of grill.
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Electronic Ignition Unscrew electronic ignition cap on left side panel. Insert AA battery into ignitor, negative (—) end first. Replace button. Battery Cap Battery Positive(+) side up towards Cap 24 • 463250308...
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from •Damaged hose. cracked/cut/burned hose. Gas leaking from LP •Mechanical failure due to rusting or cylinder.
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Problem Possible Cause Burner(s) will not light ELECTRONIC IGNITION: using ignitor. •No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) •No spark, some ignition noise. •Sparks, but not at electrode or at full strength. Burner(s) will not •See “GAS ISSUES:” on previous page. match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause SECTION I No sparks appear at •Battery not installed any electrodes when properly. control knob turned ; no noise can be heard from spark module. •Dead battery. •Faulty spark module. SECTION II No sparks appear at •Output lead any electrodes when...
Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-888-430-7870 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 28 • 463250308 Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240...
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Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...