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Char-Broil RED 463250509 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®;
American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®;
FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker
Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature
Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™;
Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424;
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876;
D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307;
D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355;
102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463250509
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
Please call
Estimated assembly time: 30 minutes
®
®
Printed in China
See rating label on grill for serial number.
1-888-430-7870
Assembly instructions © 2008
09/23/08 • 80017702
.
TM REVISION 00

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Summary of Contents for Char-Broil RED 463250509

  • Page 1 Please call Estimated assembly time: 30 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®;...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Use and Care .
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf, California to cause cancer, birth defects, and other resulting in failure reproductive harm.

  • Page 4: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...

  • Page 5: For Your Safety

    LP Cylinder Exchange Connecting Regulator to the LP Cylinder 1.LP cylinder must be properly secured onto grill. (Refer to •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips WARNING  Before opening LP cylinder valve, check the coupling nut for tightness.  When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ...
  • Page 8 Burner Flame Check WARNING •Remove cooking grates and troughs. Light burners, rotate knobs from . You should see a smaller flame in Turn controls and gas source or tank OFF when not position than seen on . Perform burner flame check in use.

  • Page 9: Spider Alert

    Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. SPIDER ALERT! 2. Remove cooking grates and flame tamers. 3.

  • Page 10: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 11: Parts List

    PARTS LIST Not Pictured: Key Qty Description 1 OUTER TOP LID Key Qty Description 1 INNER LINER, F/ LID … 2 DOOR MAGNET 1 HANDLE, F/ TOP LID 1 WRENCH, F/ CASTERS … 1 LOGO PLATE, W/ TEMP GAUGE 1 HARDWARE PACK …...

  • Page 12: Parts Diagram

    PARTS DIAGRAM...

  • Page 13: Assembly

    ASSEMBLY Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Fixed caster Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 1/4-20x1/2”...
  • Page 14 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using four 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. Lower back panel 1/4-20x1/2” screw 7mm lock washer 7mm flat washer This step requires two people to lift and position grill head...
  • Page 15 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.
  • Page 16 Attach right side fascia to right side shelf using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Insert flange on right side shelf into side shelf brackets on right side of firebox, shown B. Attach one 1/4-20x1-1/2” screw, one 1/4-20x1/2” screw ,two 7mm lock washers and two 7mm flat washers at the rear shelf, shown C.
  • Page 17 Attach left side fascia to left side shelf using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Insert flange on left side shelf into side shelf brackets on side of firebox, shown B. Attach one 1/4-20x1-1/2” screw,one 1/4-20x1/2” screw,two 7mm lock washers and two 7mm flat washers at the rear shelf, shown C.
  • Page 18 First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws and lock washers that were removed from bracket, shown A.
  • Page 19 Insert sideburner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan, shown A. Secure burner to sideburner drip pan with Wing nut, shown B. Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown B. Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf, shown C.
  • Page 20 Release the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to the cart left side panel with the nut, shown A. Insert AA battery into ignition module, negative ( ) end first. Then put on the cap, shown B. Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module.
  • Page 21 Insert the pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. PRESS Top of door Right door on bottom of door Left door Place trough onto fire box.
  • Page 22 Place cooking grates onto the firebox as shown. Place the Warming Rack onto the the firebox.Make sure insert the Warming Rack ends into the holes properly shown Warming Rack Cooking Grate LP TANK IS SOLD SEPARATELY. Fill and leak check the tank before attaching to grill and regulator (see Use & Care section). Once tank has been filled and leak checked, place cylinder into cut-out in bottom shelf.

  • Page 23: Troubleshooting

    Troubleshooting EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 24 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light •Faulty electronic ignition circuit. •See Troubleshooting Integrated Electronic Ignition section. using ignitor. •Sparking somewhere other than •Inspect wire insulation and proper connections. Replace wires if between burner and electrode. insulation is broken. •See “GAS ISSUES:”...

  • Page 25: Troubleshooting

    Troubleshooting - Integrated Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I •Battery not installed •Check battery orientation. •Install battery (make sure that “+” and “–” No sparks appear at properly. connectors are oriented correctly, with “+” end up any electrodes when burner control knobs and “–”...
  • Page 26 NOTES...

  • Page 27: Registration Card

    REGTEMP REV00...

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