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Boiler Connections
Connections
(continued)
Gas piping pressure test
When performing the gas piping pressure test, ensure the
following requirements are met.
WARNING
Never check for gas leaks with an open flame.
WARNING
Exposing boiler gas pressure regulator and gas valve to
extreme pressures renders warranty null and void.
IMPORTANT
½ psig = 14 "w.c.
1. Isolate the boiler from the gas supply piping system
using the individual manual shutoff valve during
pressure tests equal to or less than ½ psig (14 "w.c.)
2. The boiler and its individual shutoff valve must be
disconnected from the gas supply piping system
during any pressure testing of that system at test
pressures in excess of ½ psig (14 "w.c.)
3. Perform leak test.
Use approved liquid spray solution for bubble test.
Ensure that no liquid is sprayed on any electrical
components, wires or connectors. Do not allow
leak detection fluid to contact gas valve regulator
or regulator vent opening.
4. Correct any and all deficiencies.
5. Remove air from gas line.
IMPORTANT
Apply sufficient amount of thread sealant (supplied) when
making the connections.
20
Vitodens 200-W B2HB 19 to 35, 68 to 125 Installation
Heating water connections
1. Thoroughly flush heating system (particularly before
connecting the boiler to an existing system).
2. Connect boiler to the heating system.
WARNING
Exposing the boiler to pressures and temperatures in
excess of those listed will result in damages, and will
render warranty null and void.
Max. allowable working pressure (MAWP)..3 bar (45 psig)
Max. boiler water temperature.....................210ºF (99ºC)
3. Connect field supplied nipples and tees as shown
for DHW supply and return.
*2
Legend
DR Boiler heating return for domestic hot water production
DS Boiler heating supply for domestic hot water production
BD Boiler Drain
BF Boiler Fill
BR Boiler Return
BS Boiler Supply
GC Gas Connection
PRV Pressure Relief Valve
*1 See page 42 for alternate DHW connection.
*2 Temperature gauge
Note: Install the temperature gauge (supplied) anywhere
in the supply piping near the boiler (not shown).
*1 DHW
Connections
(Field Supplied)
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