Related Manuals for GEM 529 eSyLite
Summary of Contents for GEM 529 eSyLite
- Page 1 GEMÜ 529 eSyLite Motorized angle seat globe valve Operating instructions further information webcode: GW-529...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 01.02.2022 GEMÜ 529 eSyLite 2 / 37 www.gemu-group.com...
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Page 3: Table Of Contents
3 Product description ..........EU (EMC Directive) ..........Construction ..........Description ............. Function ............Product label ..........4 GEMÜ CONEXO ............ 5 Correct use ............6 Order data ............Order codes ........... Order example ..........7 Technical data ............. Medium ............ -
Page 4: General Information ............................................. 4 16 Disposal
– Lists 1.3 Definition of terms Hot plant components! Working medium The medium that flows through the GEMÜ product. Control function The possible actuation functions of the GEMÜ product. Damage to the product 1.4 Warning notes Wherever possible, warning notes are organised according to... -
Page 5: Safety Information
8. Observe the safety regulations for the media used. 3.2 Description During operation: The GEMÜ 529 eSyLite 2/2-way angle seat globe valve is mo- torized. It is available as an OPEN/CLOSE version. The valve 9. Keep this document available at the place of use. -
Page 6: Product Label
The month of manufacture is encoded in the traceability num- using the CONEXO pen RFID reader. The CONEXO app, which ber and can be obtained from GEMÜ. The product was manu- can be installed on mobile devices, not only facilitates and im- factured in Germany. -
Page 7: Order Data
2)/DIN 11866 series A Open/Close control with mounted GEMU 1215 po- Spigot SMS 3008 sition indicator Spigot ASME BPE Open/close control with mounted GEMÜ 1215 pos- ition indicator Spigot ISO 1127/EN 10357 series C/DIN 11866 series B emergency power supply module (NC) Open/close control with mounted GEMÜ... -
Page 8: Order Example
5 Valve body material 1.4408, investment casting 6 Seat seal PTFE 7 Voltage/frequency 24 V DC 8 Control module Open/Close control (economy) 9 Actuator version Actuator size 1 10 Type of design Without 11 CONEXO Without GEMÜ 529 eSyLite 8 / 37 www.gemu-group.com... -
Page 9: Technical Data
For max. operating pressures the pressure / temperature correlation must be observed. Higher operating pressures on request DN 65 and DN 80 available on request Leakage rate: Leakage rate A to P11/P12 EN 12266-1 www.gemu-group.com 9 / 37 GEMÜ 529 eSyLite... - Page 10 Code 86: Clamp DIN 32676 series A, face-to-face dimension FTF EN 558 series 1 Code 88: Clamp ASME BPE, face-to-face dimension FTF EN 558 series 1 2) Valve body material Code 34: 1.4435, investment casting Code 37: 1.4408, investment casting Code C2: 1.4435, investment casting GEMÜ 529 eSyLite 10 / 37 www.gemu-group.com...
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Page 11: Product Conformity
Interference emission class: Class A Interference emission group: Group 1 Interference resistance DIN EN 61000-6-2 (Nov. 2019) 7.5 Mechanical data Protection class: IP 65 acc. to EN 60529 Actuating speed: Max. 3 mm/s Installation position: Optional www.gemu-group.com 11 / 37 GEMÜ 529 eSyLite... -
Page 12: Duty Cycle And Service Life
25g acc. to 60068-2-27 Test Ea 7.6 Duty cycle and service life Service life: Class A acc. to EN 15714-2 Minimum 100,000 switching cycles at room temperature and permissible duty cycle. Duty cycle: max. 30% duty GEMÜ 529 eSyLite 12 / 37 www.gemu-group.com... -
Page 13: Electrical Data
7.7.2 Emergency power supply module Charging current: Actuator size 1A: max. 0.16 A Actuator size 3A: not available Charging time: approx. 13 min Service life: Guide value at 25 °C ambient temperature, approx. 3 years www.gemu-group.com 13 / 37 GEMÜ 529 eSyLite... -
Page 14: Dimensions
35.0 59.5 82.0 134.5 259.0 265.0 72.0 232.0 50.0 80.0 94.5 167.0 281.0 289.0 72.0 232.0 50.0 80.0 94.5 167.0 295.0 304.0 72.0 232.0 50.0 80.0 94.5 167.0 310.0 318.0 Dimensions in mm GEMÜ 529 eSyLite 14 / 37 www.gemu-group.com... -
Page 15: Installation And Actuator Dimensions - Valve With 2/2-Way Body With Position Indicator
8 Dimensions 8.2 Installation and actuator dimensions - Valve with 2/2-way body with position indicator Actuator version 240.0 72.0 61.0 30.0 40.0 55.0 269.0 72.0 61.0 30.0 40.0 55.0 Dimensions in mm www.gemu-group.com 15 / 37 GEMÜ 529 eSyLite... -
Page 16: Installation And Actuator Dimensions - Valve With Angle Body
298.0 M52x1.5 65.5 203.0 59.5 82.0 134.5 311.0 M60x2 72.0 232.0 80.0 94.5 167.0 341.0 M60x2 65.5 203.0 59.5 82.0 134.5 316.0 M72x2 72.0 232.0 80.0 94.5 167.0 346.0 M72x2 Dimensions in mm GEMÜ 529 eSyLite 16 / 37 www.gemu-group.com... -
Page 17: Body Dimensions
Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A Code 37: Spigot SMS 3008 Code 59: Spigot ASME BPE Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 34: 1.4435, investment casting www.gemu-group.com 17 / 37 GEMÜ 529 eSyLite... - Page 18 Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A Code 37: Spigot SMS 3008 Code 59: Spigot ASME BPE Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 37: 1.4408, investment casting GEMÜ 529 eSyLite 18 / 37 www.gemu-group.com...
- Page 19 Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A Code 59: Spigot ASME BPE Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code C2: 1.4435, investment casting www.gemu-group.com 19 / 37 GEMÜ 529 eSyLite...
- Page 20 Code 3C: Threaded socket Rc ISO 7-1, EN 10226-1, JIS B 0203, BS 21, end-to-end dimension ETE DIN 3202-4 series M8 Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8 2) Valve body material Code 37: 1.4408, investment casting GEMÜ 529 eSyLite 20 / 37 www.gemu-group.com...
- Page 21 Dimensions in mm 1) Connection type Code 1: Threaded socket DIN ISO 228 Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8 2) Valve body material Code 37: 1.4408, investment casting www.gemu-group.com 21 / 37 GEMÜ 529 eSyLite...
- Page 22 Dimensions in mm 1) Connection type Code 1: Threaded socket DIN ISO 228 Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8 2) Valve body material Code 9: CC499K, cast bronze GEMÜ 529 eSyLite 22 / 37 www.gemu-group.com...
- Page 23 3" 254.0 64.0 G 3½ 18.0 Dimensions in mm 1) Connection type Code 9: Threaded spigot DIN ISO 228 2) Valve body material Code 9: CC499K, cast bronze Code 37: 1.4408, investment casting www.gemu-group.com 23 / 37 GEMÜ 529 eSyLite...
- Page 24 = number of bolts 1) Connection type Code 13: Flange EN 1092, PN 25, form B Code 47: Flange ANSI Class 150 RF 2) Valve body material Code 34: 1.4435, investment casting GEMÜ 529 eSyLite 24 / 37 www.gemu-group.com...
- Page 25 Code 86: Clamp DIN 32676 series A, face-to-face dimension FTF EN 558 series 1 Code 88: Clamp ASME BPE, face-to-face dimension FTF EN 558 series 1 2) Valve body material Code 34: 1.4435, investment casting www.gemu-group.com 25 / 37 GEMÜ 529 eSyLite...
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Page 26: Manufacturer's Information
2. Check the technical data of the product and the materials. 4. Do not store solvents, chemicals, acids, fuels or similar 3. Keep appropriate tools ready. fluids in the same room as GEMÜ products and their spare 4. Use appropriate protective gear as specified in plant oper- parts. -
Page 27: Installation With Threaded Sockets
7. Connect the valve flange and the piping flange using ap- propriate sealing materials and matching bolting. 8. Use all flange holes. 9. Tighten the bolts diagonally. 10. Re-attach or reactivate all safety and protective devices. www.gemu-group.com 27 / 37 GEMÜ 529 eSyLite... -
Page 28: Electrical Connection
24 V supply voltage Digital input OPEN Digital input CLOSED n.c. n.c. n.c. Preferred direction when both digital inputs are present Ordering option Control Preferred direction module A0, Z0 OPEN A1, Z1 CLOSED A2, Z2 OPEN GEMÜ 529 eSyLite 28 / 37 www.gemu-group.com... -
Page 29: Operation
1. Remove the sealing plug 2 from the actuator cover 1 using an appropriate tool. OPEN CLOSED 2. Operate the manual override 3 with the hexagon socket (WAF3). ð Turn clockwise to close the valve. ð Turn anticlockwise to open the valve. www.gemu-group.com 29 / 37 GEMÜ 529 eSyLite... -
Page 30: Troubleshooting
Retighten mounting parts flange and valve body Valve body / actuator damaged Replace valve body/actuator Valve body of the GEMÜ product is leak- Valve body of the GEMÜ product is faulty Check valve body of the GEMÜ product or corroded... -
Page 31: Inspection And Maintenance
(only use genuine parts from GEMÜ). 5. Depressurize the plant or plant component. 6. Actuate GEMÜ products which are always in the same po- sition four times a year. 7. If necessary, the end position counter User can be reset after maintenance or other changes under parameter Cycle Counter. -
Page 32: Replacing The Seals
10. Mount actuator A (see chapter "Mounting the actuator"). DN 50 200 Nm DN 65 260 Nm DN 80 280 Nm 5. Move the actuator A to the closed position. 6. With the valve fully assembled, check the function and tightness. GEMÜ 529 eSyLite 32 / 37 www.gemu-group.com... -
Page 33: Removal From Piping
Returned goods can be processed only when this note is completed. If no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the goods at the operator's expense. - Page 34 18 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) 18 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) GEMÜ 529 eSyLite 34 / 37 www.gemu-group.com...
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Page 35: Eu (Emc Directive)
19 Declaration of conformity according to 2014/68/EU (Pressure Equipment Directive) and 2014/30/EU (EMC Directive) 19 Declaration of conformity according to 2014/68/EU (Pressure Equipment Directive) and 2014/30/EU (EMC Directive) www.gemu-group.com 35 / 37 GEMÜ 529 eSyLite... - Page 36 19 Declaration of conformity according to 2014/68/EU (Pressure Equipment Directive) and 2014/30/EU (EMC Directive) GEMÜ 529 eSyLite 36 / 37 www.gemu-group.com...
- Page 37 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 02.2022 | 88792767...