Metrologic S4800 microQuest Series Installation Manual

Single-line scanning engine

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METROLOGIC INSTRUMENTS, INC.
IS4800 microQuest
®
Series
Single-Line Scanning Engine
Installation Guide

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Summary of Contents for Metrologic S4800 microQuest Series

  • Page 1 METROLOGIC INSTRUMENTS, INC. IS4800 microQuest ® Series Single-Line Scanning Engine Installation Guide...
  • Page 2 Copyright © 2005 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in any form or by any means without prior written consent, except by reviewer, who may quote brief passages in a review, or provided for in the Copyright Act of 1976.
  • Page 3: Table Of Contents

    ABLE OF ONTENTS Introduction Models and Accessories ..................1 Components of the microQuest................ 2 Labels....................... 2 Mounting Specifications Scan Engine Dimensions ................. 3 Exit Beam Specifications .................. 4 Enclosure Specifications Grounding..................... 5 Magnetic Sensitivity..................5 Electrostatic Discharge (ESD) Cautions ............5 Printed Circuit Board Component Clearance..........
  • Page 4 ABLE OF ONTENTS Canada......................21 Cautions ......................22 Limited Warranty ....................23 Patents ....................... 24 Index ........................25 Contact Information and Office Locations............27...
  • Page 5: Introduction

    The manufacturer must submit a Laser Product Report for the FDA in the US. Metrologic will assist its customers in complying with the necessary procedures. THIS DEVICE DOES NOT COMPLY WITH 21 CFR 1040.
  • Page 6: Components Of The Microquest

    OMPONENTS OF THE MICRO UEST Figure 1. IS4800 Series Components ESCRIPTION Pin Locator Holes (specifications on page 3) Threaded Mounting Points (specifications on page 3) Exit Beam Location, Laser Light Aperture AVOID EXPOSURE – LASER LIGHT IS EMITTED FROM THIS APERTURE Die Cast Chassis 10-Pin ZIF Connector Printed Circuit Board...
  • Page 7: Mounting Specifications

    OUNTING PECIFICATIONS Scan Engine Dimensions Figure 3. IS4800 Series Dimensions Specifications are subject to change without notice...
  • Page 8: Exit Beam Specifications

    OUNTING PECIFICATIONS Exit Beam Specifications Figure 4. IS4800 Series Exit Beam Specifications Specifications are subject to change without notice...
  • Page 9: Enclosure Specifications

    OUNTING PECIFICATIONS Enclosure Specifications The IS4800 scan engine series was specifically designed for integration into custom housings for OEM applications. The scan engine’s performance will be adversely affected or permanently damaged when mounted in an unsuitable enclosure. THIS DEVICE DOES NOT COMPLY WITH 21 CFR 1040. USE ONLY AS COMPONENT.
  • Page 10: Printed Circuit Board Component Clearance

    OUNTING PECIFICATIONS Enclosure Specifications Printed Circuit Board (PCB) Component Clearance : When designing the IS4800 into the final product, be sure to eliminate ARNING all possible means of shorting Resistors R3 and R25 in the IS4800. A short could enable the scan engine to emit Class 3R radiation. Any CDRH filing will require a disclosure of the design ensuring a method to mitigate a potential short.
  • Page 11: Output Window Properties

    OUNTING PECIFICATIONS Enclosure Specifications Output Window Properties Please contact a Metrologic representative to coordinate the best window material required to maintain laser safety requirements for your application. An improperly placed window has the potential to seriously reduce the scan engine’s performance. Careful consideration must be made when designing the output window’s distance and angle placement...
  • Page 12: Output Window Coatings

    OUNTING PECIFICATIONS Enclosure Specifications Output Window Coatings • Anti-Reflection An anti-reflective coating can be applied to the inside and/or outside of the window to reduce the possibility of internal beam reflections interfering with the scan performance of the engine. If an anti-reflective coating is applied it is recommended that it be on both sides of the window providing a 0.5% maximum reflectivity on each side from 640 to 690 namometers at the nominal window tilt angle.
  • Page 13 OUNTING PECIFICATIONS Enclosure Specifications Minimum Allowable Window Position Required To Avoid Detrimental Internal Reflective Beam Interference at Positive Exit Beam Angle Tolerance Figure 6. Minimum Projected Distance Exit Beam Minimum from the Engine’s Base to the α θ Elevation Angle Window Angle Window’s Internal Surface (L) +2.5°...
  • Page 14 OUNTING PECIFICATIONS Enclosure Specifications Minimum Allowable Window Position Required To Avoid Detrimental Internal Reflective Beam Interference at Negative Exit Beam Angle Tolerance Figure 7. Minimum Projected Distance Exit Beam Minimum from the Engine’s Base to the β θ Depression Angle Window Angle Window’s Internal Surface (M) -2.5°...
  • Page 15: Depth Of Field Vs Minimum Bar Code Element

    EPTH OF IELD VS INIMUM LEMENT Figure 8. Depth of Field vs Minimum Bar Code Element INIMUM LEMENT IDTH mils 10.4 19.5 For additional information please refer to the Barcode Element Time Calculation on page 17.
  • Page 16: Design Specifications

    ESIGN PECIFICATIONS IS4800 Series Engine Operational Light Source: Visible Laser Diode (VLD) @ 650 nm Laser Power: 1 mW 50 mm – 254 mm (2" – 10") for Depth of Scan Field: 0.33 mm (13 mil) bar codes 74 mm (2.9") @ 50 mm (2.0"); Width of Scan Field: 290 mm (11.4") @ 254 mm (10.0") Scan Speed:...
  • Page 17 ESIGN PECIFICATIONS IS4800 Engine Series Electrical IS4813 Engine 3.3VDC ± 10% Input Voltage: IS4815 Engine 5.0VDC ± 5% IS4813 Engine 412.5 mW Power Consumption: IS4815 Engine 500 mW IS4813 Engine < 125 mA @ 3.3VDC Operating Current: IS4815 Engine < 100 mA @ 5.0VDC IS4813 Engine <...
  • Page 18: Scan Engine Terminations

    NGINE ERMINATIONS IS4813 Pinout Connections IS4813 10-Pin ZIF Figure 9. 10-Pin ZIF Signal Name Function No Connect No Connect Power 3.3V ± 10% No Connect No Connect High = Laser OFF Laser Enable* Low = Laser ON, only if pin 5 (scan enable) is also Low High = Engine OFF Scan Enable* Low = Engine ON...
  • Page 19: Is4815 Pinout Connections

    NGINE ERMINATIONS IS4815 Pinout Connections IS4815 10-Pin ZIF Figure 10. 10-Pin ZIF Signal Name Function No Connect No Connect Power 5.0V ± 5% No Connect No Connect High = Laser OFF Laser Enable* Low = Laser ON, only if pin 5 (scan enable) is also Low High = Engine OFF Scan Enable* Low = Engine ON...
  • Page 20: Scan Sense Timing Timing Diagram

    ENSE IMING Timing Diagram The Timing Diagram (see Figure below) illustrates the correct power up procedure to ensure that the laser diode is not damaged upon start up of the unit. Upon start up, both scan Enable and Laser Enable are to be held high. In this state, both the scan mirror and the laser diode are not functional.
  • Page 21: Barcode Element Time Calculation

    ENSE IMING Barcode Element Time Calculation Realization of the full depth of field for all barcodes given in the specification is based on the ability of the decoding hardware to resolve a varying range of minimum element times. The minimum element time calculation for a given barcode size at a given distance is shown in Equation 1(below).
  • Page 22: Laser And Product Safety

    The specifications required for agency approval are not obtainable until the microQuest engine is used in its final configuration. Metrologic is unable to fulfill these requirements because the scan engine will operate differently depending upon where it is used as a component. The following information concerning the scan engine appears on the shipping label: THIS DEVICE DOES NOT COMPLY WITH 21 CFR 1040.
  • Page 23: Europe

    ASER AND RODUCT AFETY Europe The CE Mark is required on products which incorporate the IS4813 and the IS4815 scan engines if the products are to be imported into European Economic Area (EEA) countries. Use of the CE Mark requires compliance with directives and standards dependent upon the type of product.
  • Page 24: United States

    United States Laser Safety To assist with the FDA filing requirements (refer to Regulatory Requirements), Metrologic has registered the scan engine with the FDA as a component. Customers can contact CDRH at the following address: Food and Drug Administration Center for Devices and Radiological Health...
  • Page 25: Canada

    ASER AND RODUCT AFETY Canada Laser Safety The Radiation Protection Bureau currently accepts products meeting the FDA standards in Canada. For more information contact: Radiation Protection Bureau 775 Brookfield Road Ottawa, Ontario K1A 1C1 Products meeting FCC 47 CFR Part 15 will meet Industry Canada interference-causing equipment standard for digital apparatus, ICES-003.
  • Page 26: Cautions

    ASER AND RODUCT AFETY Cautions Caution Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser light exposure. Under no circumstances should the customer attempt to service the laser scanner. Never attempt to look at the laser beam, even if the scanner appears to be nonfunctional.
  • Page 27: Limited Warranty

    Metrologic Customer Service/Repair Department to obtain a Returned Material Authorization (RMA) number. In the event that it is determined that the equipment failure is covered under the warranty, Metrologic shall, at its sole option, repair the Product or replace the Product with a functionally equivalent unit...
  • Page 28: Patents

    ATENTS Worldwide patents pending.
  • Page 29: Index

    NDEX Accessories ........1 Faulty equipment ......23 Aperture.........2 FDA........20, 21 Assignments pin ........2, 14, 15 Ground ......5, 14, 15 Beam aperture ........4 Indicators clearance ........5 beam ......... 18, 19 exit angle ......1, 4, 8 IS4813 ......1, 13, 14 exit location........2 IS4815 ......
  • Page 30 NDEX Regulatory Requirements..18, 19, UL ..........13 20, 21 Canada Laser Safety ....21 Europe Laser Safety ....19 Voltage......1, 13, 19, 20 United States Laser Safety ..20 Repair..........23 RMA ..........23 Warranty ........23 Watt(s) ........18, 19 Weight........1, 12 Scan Window enable ........14, 15...
  • Page 32 November 2005 Printed in USA 0 0 - 0 2 0 1 9 B...

This manual is also suitable for:

Is4813Is481519-07335

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