General Information; Notice To Installer; Torque Specifications - Mercury 200 OptiMax Jet Drive Service Manual

Jet Installation
Lubricants, Sealants, Adhesives
Tube Ref No.
Loctite 454 Prism Instant
Adhesive Gel
Perfect Seal
19
Liquid Neoprene
25
Special Lubricant 101
34
Marine Sealer
151

General Information

Notice to Installer

Throughout this publication, Warnings and Cautions (accompanied by the International Hazard Symbol) are used to alert the
installer to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or
carelessly. Observe them carefully!
These "Safety Alerts," alone, cannot eliminate the hazards that they signal. Strict compliance to these special instructions when
performing the service, plus common sense operation, are major accident prevention measures.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates a situation which, if not avoided, could result in engine or major component failure.
IMPORTANT: Indicates information or instructions that are necessary for a particular step or action.
NOTE: Indicates information that helps in the understanding of a particular step or action.
This installation section has been written and published by the service department of Mercury Marine to aid installers when
installing the products described herein.
It is assumed that these personnel are familiar with the installation procedures of these products, or like or similar products
manufactured and marketed by Mercury Marine. Also, that they have been trained in the recommended installation procedures
of these products which includes the use of mechanics' common hand tools and the special Mercury Marine or recommended
tools from other suppliers.
We could not possibly know of and advise the marine trade of all conceivable procedures by which an installation might be
performed and of the possible hazards and/or results of each method. We have not undertaken any such wide evaluation.
Therefore, anyone who uses an installation procedure and/or tool, which is not recommended by the manufacturer, first must
completely satisfy himself that neither his nor the product's safety will be endangered by the installation procedure selected.
All information, illustrations, and specifications contained in this section are based on the latest product information available at
time of publication.

Torque Specifications

Description
Powerhead to pump (10 mm fasteners)
Reverse stop screw
Forward stop screw
Page 1D-2
Description
Through-the-hull fitting (threads and under the head)
Where Used
Front portion of grommet
End threads and the cable conduit end
Battery cable connections
Driveshaft splines
DANGER
!
WARNING
!
CAUTION
!
NOTICE
Part No.
92-34227Q02
92- 25711 3
92-802865Q02
92-858080K01
Nm lb‑in.
47
14 124
14 124
90-8M0050731 MAY 2011
lb‑ft
35