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Introduction:
This manual covers the assembly, installation, start
up, operation and maintenance of the 600, 800
and 1000 remote low side cuber systems.
Configuration: · · · · · · · · · · · · · · · · · Page 2
Technical Specifications · · · · · · · · · · · · Page 3
Model Number Locations · · · · · · · · · · · Page 4
Cabinet Drawings, Ice Making System · · · · Page 5
Cabinet Drawings, Compressor Package and
Condensers · · · · · · · · · · · · · · · · · · Page 6
Proper Combinations: · · · · · · · · · · · · · Page 7
Create the System · · · · · · · · · · · · · · · Page 8
System Examples · · · · · · · · · · · · · · · Page 9
System Examples · · · · · · · · · · · · · · · Page 10
Place Remote System · · · · · · · · · · · · · Page 11
System Location · · · · · · · · · · · · · · · · Page 12
Route Tubing· · · · · · · · · · · · · · · · · · Page 13
Ice Making Section· · · · · · · · · · · · · · · Page 14
Compressor Package · · · · · · · · · · · · · Page 15
Condensing Section Assembly · · · · · · · · Page 16
Condensing Section Assembly: ER2C6810 · Page 17
Condensing Section Assembly · · · · · · · · Page 18
Ice making section: · · · · · · · · · · · · · · Page 19
Water and Drain · · · · · · · · · · · · · · · · Page 20
Water and Drain · · · · · · · · · · · · · · · · Page 21
Water and Drain · · · · · · · · · · · · · · · · Page 22
Ice Making Section Set Up · · · · · · · · · · Page 23
Coupling Connections:· · · · · · · · · · · · · Page 24
Condensing Unit Connections · · · · · · · · · Page 25
Final Placement · · · · · · · · · · · · · · · · Page 26
Prodigy Eclipseä 600, 800, 1000
Table of Contents
Controller Operation · · · · · · · · · · · · · · Page 27
Initial Start Up · · · · · · · · · · · · · · · · · Page 28
Purge Adjustment · · · · · · · · · · · · · · · Page 29
System Operation: · · · · · · · · · · · · · · · Page 30
Refrigeration Details: · · · · · · · · · · · · · Page 31
Technicians Only: Freeze Cycle Sequence of Operation
· · · · · · · · · · · · · · · · · · · · · · · · · Page 32
Technicians Only: Harvest Cycle Sequence of Operation
· · · · · · · · · · · · · · · · · · · · · · · · · Page 33
Power and Water Interruptions · · · · · · · · Page 34
Sanitation and Cleaning · · · · · · · · · · · · Page 35
Other Maintenance · · · · · · · · · · · · · · Page 36
Tight Installation Access · · · · · · · · · · · · Page 37
Water Distributors · · · · · · · · · · · · · · · Page 38
Ice Sensors · · · · · · · · · · · · · · · · · · Page 39
Water Level Sensor Maintenance · · · · · · · Page 40
Service Diagnosis · · · · · · · · · · · · · · · Page 41
Service Diagnosis · · · · · · · · · · · · · · · Page 42
Service Diagnosis · · · · · · · · · · · · · · · Page 43
Controller Features & Last Error Recall · · · · Page 44
Operational Characteristics 600 lb system · · Page 45
Operational Characteristics 800 lb system · · Page 46
Operational Characteristics 1000 lb system · · Page 47
Refrigeration System Service · · · · · · · · · Page 48
February 2008
Page 1
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Summary of Contents for Scotsman Prodigy Eclipse 600
- Page 1 Prodigy Eclipseä 600, 800, 1000 Introduction: This manual covers the assembly, installation, start up, operation and maintenance of the 600, 800 and 1000 remote low side cuber systems. Table of Contents Configuration: · · · · · · · · · · · · · · · · · Page 2 Controller Operation ·...
- Page 2 UL and NSF. The ice making sections are designed for use Scotsman assumes no liability of responsibility of indoors in a controlled environment. The remote any kind for products manufactured by Scotsman compressor packages and condensers are that have been altered in any way, including the designed to operate outdoors.
- Page 3 Prodigy Eclipseä 600, 800, 1000 Technical Specifications Ice Making Section (IMS) Model Voltage Minimum Circuit Max Fuse Size Cabinet Size Weight (lb) Ampacity EH222SL-1 115/60/1 22”w x 16.5”d x 29” h EH222ML-1 115/60/1 same Compressor Package Model Voltage Contains Minimum Refrigerant Cabinet Size Weight...
- Page 4 Prodigy Eclipseä 600, 800, 1000 Model Number Locations Ice Making Section The dataplate on the back of the ice machine contains the model number, serial number and electrical data. A second plate, located behind the front panel at the lower right front, also lists the model and serial numbers.
- Page 5 Prodigy Eclipseä 600, 800, 1000 Cabinet Drawings, Ice Making System TOP VIEW 482.60 48.01 19.00 1.89 83.82 3.30 273.05 10.75 ICE DROP AREA 82.55 152.40 212.85 3.25 6.00 8.38 LINE SET, POTABLE WATER INLET 3/8", 120V AC, AND INTERFACE CABLE 736.60 29.00 558.80...
- Page 6 Prodigy Eclipseä 600, 800, 1000 Cabinet Drawings, Compressor Package and Condensers 1/2" CONDENSER DISCHARGE LINE (IN) CONDENSER FAN WIRE ROUTING 3/8" CONDENSER LIQUID LINE (OUT) 1/2" COOL VAPOR LINE 0.88 ELECTRICAL INLET 3/8" LIQUID LINE INTERFACE HARNESS ACCESS HOLE 3/4" SUCTION LINE 1.5”...
- Page 7 Because the contents of the water to · an ice machine directly impact its performance, Scotsman ID150: KBT40 consideration should be given to improving the · Scotsman ID200 or ID250: KBT41 water’s quality. · HD22: KBT35 There are two ways water can contain impurities: ·...
- Page 8 NOT contain a headmaster valve. That valve is in the Compressor Package. Do NOT use any Installations with greater than 20 feet of vertical lift other Scotsman condenser. Do NOT use these between ice machine and the compressor require condensers on any other Scotsman remote a suction line trap.
- Page 9 The Eclipse system can be installed on a bin or Separate coils must be: dispenser. The CP unit can be installed on either a · Scotsman approved single circuit condenser, a two circuit condenser or · The correct size and capacity onto a coil in a separate rack condenser.
- Page 10 Prodigy Eclipseä 600, 800, 1000 System Examples Single circuit systems use a single circuit condenser and one CP unit. Two circuit systems use a condenser with two circuits with a CP unit at each end. IMS on ABS Dispenser, CP Unit Connected to Two Circuit System Approved Rack System February 2008...
- Page 11 Prodigy Eclipseä 600, 800, 1000 Place Remote System Roof preparation Roof Piercing: Most installations of this system will place the The roof (or wall) must have a passage large compressor package and condenser on the roof of enough for the three pre-charged, pre-bent tubes a building.
- Page 12 Prodigy Eclipseä 600, 800, 1000 System Location Limitations: Line Routing: · Distance: Limited to the maximum length of a Allowed: One rise after a drop. single pre-charged tubing kit, 75 feet. · Allowed: One drop after a rise. Condensing Unit Elevation over Ice Making ·...
- Page 13 Prodigy Eclipseä 600, 800, 1000 Route Tubing Scotsman’s pre-charged tubing kits are pre-bent to Select the correct end to send to the roof. fit the connection path at the ice making section. The method or technique used to route the tube is ·...
- Page 14 Prodigy Eclipseä 600, 800, 1000 Ice Making Section Major Components: TXV - Water Pump - Water Level Sensor - signals water level to the controller Controller - operates both the ice machine section and the compressor unit. Drain Valve - opens to allow pump to drain reservoir Water Inlet Valve - 1.25 GPM solenoid valve that opens to fill the reservoir...
- Page 15 Prodigy Eclipseä 600, 800, 1000 Compressor Package The compressor packages are similar in layout, Liquid from they only differ in compressor and charge. Discharge to Cond. Major Components: Cond. CPR Valve - limits refrigeration pressures Power inside the dome of the compressor. Routing Hole Condenser Condenser By Pass Valve - opens during...
- Page 16 Prodigy Eclipseä 600, 800, 1000 Condensing Section Assembly (C600/800/1410CP to ERC680 to ERC1086): 1. Remove cartons from compressor package and condenser. 2. Remove top from both units. 3. Remove front panel from CP unit. 4. Locate legs, secured to ERC unit. 5.
- Page 17 Prodigy Eclipseä 600, 800, 1000 Condensing Section Assembly: ER2C6810 14. Route wires from ERC junction box to CP (C600/800/1410CP to ER2C6810): junction box. 1. Remove cartons from compressor package and two-circuit condenser. 15. Attach condenser wires (from wire package) to L1 and L2 of the contactor.
- Page 18 CP unit. Secure with the proper type of connector. Note: The power supply wires must be the correct Scotsman size and type per the National Electric Code. Condensing Locate the nameplate on the CP unit for the...
- Page 19 Remove from carton. Do not secure unit to adapter at this time. Place adapter kit onto bin or dispenser top. If adapter does NOT have gasket tape install tape such as Scotsman part number 19-0503-04. February 2008 Page 19...
- Page 20 Prodigy Eclipseä 600, 800, 1000 Water and Drain The ice making section requires an adequate The drain fitting is adaptable to drain connections potable water supply and a gravity drain. to the left, right and back. Determine how the drain will be connected to the The unit is shipped ready to drain right.
- Page 21 Prodigy Eclipseä 600, 800, 1000 Water and Drain Right Draining: 1. Connect ¾” PVC to the female PVC fitting. If copper is required by code, remove the PVC connector and install a ¾” FPT female copper fitting onto the ¾” NPT male fitting. Do all soldering before connecting to the male fitting.
- Page 22 Prodigy Eclipseä 600, 800, 1000 Water and Drain Left Draining: Rotate elbow to the other direction. Note: This is an NSF listed ice machine and Connect ¾” PVC to the PVC fitting. contains provisions for back-flow prevention in its Back Draining: Rotate elbow to face the back or design.
- Page 23 Prodigy Eclipseä 600, 800, 1000 Ice Making Section Set Up Connect the suction line to the left fitting. Connect the liquid line to the middle fitting. Connect the vapor line to the right fitting. See Coupling Connections on the next page for detailed instructions.
- Page 24 Prodigy Eclipseä 600, 800, 1000 Coupling Connections: The couplings on the ends of the pre-charged line 4c. Continue tightening the swivel nut until it sets are self-sealing when installed properly. bottoms out or a very definite increase in resistance is felt (no threads should be showing). Follow these instructions carefully.
- Page 25 Prodigy Eclipseä 600, 800, 1000 Condensing Unit Connections Connect the suction line, the vapor line and the liquid line to the matching fittings on the CP unit. See Coupling Connections on the prior page for detailed instructions. Field Supplied Service Disconnect Assembled Condensing Unit Power...
- Page 26 Prodigy Eclipseä 600, 800, 1000 Final Placement After the utilities and refrigeration connections Final Check List Before Initial Start Up have been made, secure the unit to the dispenser 1. Confirm that the ice making section is installed or bin top. indoors in a controlled environment.
- Page 27 Prodigy Eclipseä 600, 800, 1000 Controller Operation The controller has four indicator lights, a code Cycle Definitions: display, four push buttons, and eleven component Freeze: The refrigeration system is operating to indicator lights. remove heat from the evaporators. The Indicator Lights compressor, fan motor, and water pump are on.
- Page 28 Prodigy Eclipseä 600, 800, 1000 Initial Start Up Pre Start Note: Moving the curtain during the Freeze cycle A soak-out period of four hours is optional for this has no affect on control function, but will cause system. If desired, powering the compressor unit water to flow into the cube chute.
- Page 29 Prodigy Eclipseä 600, 800, 1000 Ice Thickness and Water Purge Adjustment Bridge Thickness - For the Service Tech Only 1/8-3/16" 1. Push and hold Off till the machine stops. bridge 2. Remove evaporator cover. 3. Remove curtain. 4. Use a hex wrench and rotate the bridge thickness adjustment screw in 1/16 turn increments CW to increase bridge thickness.
- Page 30 Prodigy Eclipseä 600, 800, 1000 Controller Information Machine Indicator Lights · Power · Status · Water · Clean Code Display Main codes - automatically displayed Freeze Cycle F flashes Freeze Cycle is Pending Harvest Cycle H flashes Manual Harvest Bin is Full Clean Cycle Board Locked Test Mode...
- Page 31 Contact an switch light on all the time, as a curtain switch light is ON when a curtain is either open or not present. authorized Scotsman service agent and have the machine cleaned, de-scaled and sanitized. February 2008...
- Page 32 Prodigy Eclipseä 600, 800, 1000 Control Switches The EH222 provides front access to two switches Adjustable ice level control – On and Off. To switch the machine OFF, push There is an adjustment post and an additional and release the Off button. The machine will shut indicator light to the right of the four indicator lights off at the end of the next cycle.
- Page 33 Prodigy Eclipseä 600, 800, 1000 Options Advanced Feature Board, kit #KSB When this option is present there is an additional The cuber drops ice in large sections. That ice will display panel in the area below the main control break up into random parts as it falls into the bin, board.
- Page 34 Prodigy Eclipseä 600, 800, 1000 System Operation: This section is intended for the technician. Freeze: Understanding it is not necessary for the normal In the air cooled condensing unit sub-system operation and maintenance of this ice making (compressor package and condenser) the system.
- Page 35 Prodigy Eclipseä 600, 800, 1000 Refrigeration Details: relatively cold evaporator, condenses, transferring The compressor provides the force that circulates latent heat to the evaporator, which warms it. Ice refrigerant in the refrigeration system. During releases and falls into the bin. The low-pressure freeze, when the vapor inlet and condenser by refrigerant then flows out of the evaporator and pass valves are closed, discharge gas flows from...
- Page 36 Prodigy Eclipseä 600, 800, 1000 Technicians Only: Freeze Cycle Sequence of Operation This sequence begins with a restart after the unit has shut off with the bin full. Ice has been consumed, causing the ice sensors to become un-blocked. 1. The controller (four minutes has to have passed since the machine shut off on bin full for the machine to restart) 2.
- Page 37 Prodigy Eclipseä 600, 800, 1000 Technicians Only: Harvest Cycle Sequence of Operation When harvest begins, the controller connects power to the external relay for the CP's solenoids. It also connects power to the vapor inlet solenoid valve in the cabinet of the EH222. The vapor inlet solenoid valve and the condenser bypass valve open.
- Page 38 Prodigy Eclipseä 600, 800, 1000 Control Safeties Max freeze time – 45 minutes Restarts When exceeded, the controller will attempt another Power Interruption freeze cycle. If the condition is exceeded again the The controller will automatically restart the ice next cycle, the control will again attempt another machine after adequate voltage has been restored.
- Page 39 Prodigy Eclipseä 600, 800, 1000 Controller Operation Control Button Use (from standby - status light Test Mode: off) · Depress Off for 3 seconds, release. Then depress Clean for 3 seconds. Set purge level, 1-5 (1 is minimum, 5 is maximum) ·...
- Page 40 Go onto the next step Release Controller Mounting, Swing Forward. when the reservoir has filled. Release Right Edge of Curtain and Remove Pour 12 ounces of Scotsman Clear 1 nickel safe scale remover into the reservoir. Use Curtain As a Funnel When Adding Scale...
- Page 41 Prodigy Eclipseä 600, 800, 1000 Allow the ice machine cleaner / scale remover Locate water level sensor. Squeeze catches to circulate in the water system for at least 10 together and pull up to remove sensor. minutes. Wash the metal surfaces of the ice thickness Push and release the Clean button again.
- Page 42 Prodigy Eclipseä 600, 800, 1000 Thoroughly wash all surfaces of the ice thickness sensor, water level sensor, curtain and water distributor with the sanitizer solution. Thoroughly wash all interior surfaces of the freezing compartment, including evaporator frames, evaporator cover and the part of the top panel covering the freezing compartment with the sanitizer solution.
- Page 43 Prodigy Eclipseä 600, 800, 1000 Other Maintenance The remote air cooled condenser coil must be cleaned occasionally to keep the system operating at high efficiency. Moving Parts Hazard Rotating fan blade can cause cuts Disconnect electrical power before removing condenser top or fan guard.
- Page 44 Prodigy Eclipseä 600, 800, 1000 Service Diagnosis Problem or Symptom Possible Cause Probable Correction No ice No power to ice making section Restore power No power to condensing unit Restore power No lights on controller Check transformer Unit manually switched off Push and release the On button, ask user why it was shut off Power to both sections, controller reset,...
- Page 45 Prodigy Eclipseä 600, 800, 1000 Service Diagnosis Problem or Symptom Possible Cause Probable Correction No ice No refrigeration, unit shut down, Check compressor, refrigerant charge, maximum freeze time code displayed and liquid inlet valve. Note that if liquid inlet valve is not open, compressor will pump down and suction pressure will be very low.
- Page 46 Prodigy Eclipseä 600, 800, 1000 Service Diagnosis Problem or Symptom Possible Cause Probable Correction Low capacity Dirty condenser Clean condenser Air temperature intake to condenser Re-orient condenser to avoid hot air very high intake Water temperature intake to ice making Check for hot water supply to ice section very high machine due to mal-functioning or...
- Page 47 Prodigy Eclipseä 600, 800, 1000 Operational Characteristics 600 lb system Cycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees F 70/70/50 90/90/70 120/110/100 Freeze 13 to 15 minutes 16 to 18 minutes 29 to 31 minutes Harvest 1 to 1.5 minutes 1 to 1.5 minutes .5 to 1 minutes System Pressures @ Condenser Temp/Cabinet Temp/Water Temp in degrees F.
- Page 48 Prodigy Eclipseä 600, 800, 1000 Operational Characteristics 800 lb system Cycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees F. 70/70/50 90/90/70 120/110/100 Freeze 10 to 12 minutes 13 to 15 minutes 19 to 21 minutes Harvest 1 to 1.5 minutes 1 to 1.5 minutes .5 to 1 minute System Pressures @ Condenser Temp/Cabinet Temp/Water Temp in degrees F...
- Page 49 Prodigy Eclipseä 600, 800, 1000 Operational Characteristics 1000 lb system Cycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees F 70/70/50 90/90/70 120/110/100 Freeze 6 to 8 minutes 8 to 10 minutes 16 to 18 minutes Harvest 1 to 1.5 minutes 1 to .5 minutes .5 to 1 minutes System Pressures @ Condenser Temp/Cabinet Temp/Water Temp in degrees F...
- Page 50 Prodigy Eclipseä 600, 800, 1000 Refrigeration System Service 11. Replace liquid line drier in CP unit. Recovery 12. Evacuation system to 300 microns. Recovery must be done from the condensing unit, but requires the ice machine to be shut down. 13.