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MODEL 463268008 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-241-7548
.
463268008 • 80065474 • 03-25-08

Summary of Contents

  • Page 1

    MODEL 463268008 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INSTALLER/ASSEMBLER: Leave this manual with consumer. CONSUMER: Keep this manual for future reference. If you have questions or need assistance during assembly, please call To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com WARNING:...

  • Page 2: Grill Service Center, Product Record Information, Installation Safety Precautions, Safety Symbols

    DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. WARNING 1.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS For Your Safety ........2 Grill Service Center.

  • Page 4: For Your Safety, Use And Care, Use And Care

    USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.

  • Page 5

    LP Cylinder Exchange • Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...

  • Page 6

    Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.

  • Page 7

    • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface.

  • Page 8

    WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.

  • Page 9

    CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL In some areas of the country, spiders or small insects have been...

  • Page 10

    Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.

  • Page 11

    The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.

  • Page 12

    These usually happen when spiders or other insects build nests inside burners. The burners have to be removed periodically and cleaned inside to remove the spider nests. To prevent grill fires and venturi fires, use the Char-Broil Premium Grill Tune-Up Kit. You can buy it online at www.charbroil.com www.grilllovers.com...

  • Page 13: Parts List

    PARTS LIST – Model No. 463268008 Key Qty Description Bottom Shelf..... 80013428 Locking Caster ....80000268 Fixed Caster.

  • Page 14: Parts Diagram

    PARTS DIAGRAM – Model No. 463268008 14 • 463268008 JJ 3 JJ 1 JJ 2...

  • Page 15: Assembly, Assembly

    ASSEMBLY – Model No. 463268008 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...

  • Page 16

    Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using four 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. Lower back panel 1/4-20x1/2” screw 7mm lock washer 7mm flat washer This step requires two people to lift and position grill head...

  • Page 17

    Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART.

  • Page 18

    Insert tabs on right side shelf into rectangular slots in side of firebox. Attach rear of shelf using one 1/4-20x3/4” screw, 7mm lock washer, and 7mm flat washer in upper hole. Use one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer in lower hole. Attach front of shelf and fascia using three 1/4-20x3/4”...

  • Page 19

    First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia.

  • Page 20

    Under sideburner shelf, attach sideburner ignitor wire to electrode (A). Place burner cap onto sideburner. Attach sideburner cap clip (B). Place sideburner grate onto sideburner shelf, aligning grate legs with holes in shelf. Sideburner Ignitor Wire Sideburner cap clip First, attach tank heat shield and shield extension together with two #8-32x3/8” screws, 4mm flat washers, 4mm lock washers and #8-32 hex nuts.

  • Page 21

    Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox.

  • Page 22

    Place cooking grates onto the firebox as shown. Insert the three wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Note: Some parts omitted for clarity of illustration LP CYLINDER IS SOLD SEPARATELY.

  • Page 23

    On back of grill, slide grease tray into opening in upper back panel. Unscrew electronic ignition button on front of control panel. Insert AA battery into ignitor, negative (—) end first. Replace button. Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage.

  • Page 24: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from • Damaged hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or cylinder.

  • Page 25

    Troubleshooting (continued) Problem Possible Cause ELECTRONIC IGNITION: Burner(s) will not light using ignitor. • No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. PIEZO PUSH-BUTTON AND ROTARY: •...

  • Page 26

    Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™...

  • Page 27

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  • Page 28: Limited Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 28 • 463268008 Char-Broil Consumer Relations P. O. Box 1240 Columbus, GA 31902-1240...

  • Page 29

    This page intentionally blank 463268008 • 29...

  • Page 30: Registration Card

    Your Gender/Sexo/Sexe : Which product are your registering? ¿Qué producto está registrando? Quel produit enregistrez-vous? Gas Grill/Parrilla a gas/Gril au gaz Electric Grill/Parrilla eléctrica/Gril électrique Smoker/Ahumador/Fumoir Charcoal Grill/Parrilla a carbón/Barbecue au charbon Charcoal Smoker/Ahumador a carbón/Fumoir au charbon Outdoor Fireplace/Chimenea para exteriores/Foyer extérieur...

  • Page 31

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  • Page 32

    Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • 2007 Columbus, GA 31902 • Printed in China 32 • 463268008...

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