Char-Broil COMMERCIAL 463268008 Product Manual page 26

Troubleshooting - Electronic Ignition
Problem (Ignition) Possible Cause
SECTION I
No sparks appear at • Battery not installed
any electrodes when
ignition button is
pushed; no noise can
be heard from spark • Dead battery.
module.
• Button assembly not
• Faulty spark module.
SECTION II
No sparks appear at • Output lead
any electrodes when
ignition switch is
pushed; noise can be
heard from spark
module.
SECTION III
• Output lead
Sparks are present
but not at all
electrodes and/or not
at full strength
• Arcing to grill away
• Weak battery.
• Electrodes are wet.
• Electrodes cracked or
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill
Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C.
Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.
Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin' Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and
Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley
Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226;
5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461;
D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164;
D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615;
D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313, D461,359 and D504,048. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending. Assembly instructions © 2006.
26 • 463268008
Check Procedure
• Check battery orientation.
properly.
• Has battery been used
previously?
• Check to insure threads are
installed properly. properly engaged. Button
should travel up and down
without binding.
• If no sparks are generated
with new battery and good
wire connections, module is
faulty.
• Are output connections on
connections not and tight?
connected.
• Are output connections on
connections not and tight?
connected.
• If possible, observe grill in
from burner(s). dark location. Operate
ignition system and look for
arcing between output wires
and grill frame.
• All sparks present but weak
or at slow rate.
• Has moisture accumulated
on electrode and/or in burner
ports?
• Inspect electrodes for
broken "sparks at cracks.
crack".
Prevention/Solution
• Install battery (make sure that "+" and "–"
connectors are oriented correctly, with "+" end up
and "–" end down.)
• Replace battery with new AA-size alkaline battery.
• Unscrew button cap assembly and reinstall, making
sure threads are aligned and engaged fully.
• Replace spark module assembly.
• Remove and reconnect all output connections at
module and electrodes.
• Remove and reconnect all output connections at
module and electrodes.
• If sparks are observed other than from burner(s),
wire insulation may be damaged. Replace wires.
• Replace battery with a new AA-size alkaline battery.
• Use paper towel to remove moisture.
• Replace cracked or broken electrodes.