Safety Check-Out - Suzuki LT-R450K6 Setup Manual

SAFETY CHECK OUT
After completion of the setting-up the vehicle
all the following items should be double-
checked to confirm that the operation and func-
tion of the vehicle are satisfactory. Now, set-
ting-up the vehicle and pre-delivery inspection
have been completed and the vehicle can be
passed to the customer.
ENGINE AND TRANSMISSION
ITEM MEASURE
Engine oil Check/Refill
Fuel tank Drain/Fill
Throttle cable Check/Adjust
Choke cable Check/Adjust
Idle r/min Check/Adjust
Exhaust system Leakage
Fuel system
Circlip/Leakage
connection
Engine coolant Leakage/Level
CHASSIS
ITEM MEASURE
Disc brake (s) Clean/Fluid level
Brake lever Check/Adjust
Parking brake
Check/Adjust
cable length
Rear brake pedal Check/Adjust
Clutch cable Check/Adjust
Lubricate/Check/
Drive chain
Adjust
Oiling points All necessary points
Battery Filling electrolyte
Wiring and cable Routing/Operation
Wiring connectors Clean/Tight
Front suspension Operation
Rear suspension Operation
Tighten all nuts and Torque those listed
bolts in this manual
Cotter pins and
Fasteners/Check
circlip
Inspect/
Paint and chrome
Wash and polish
Warning label
Select/Stick
(For E-19 market)
LOAD
Up to 110 kg
(243 lbs)
Light
Headlight high/low beam
Tail/Brake light
Instrument Lights
SPECIFICATIONS
Fuel indicator light
Oil tank 1 200 ml
Engine 400 ml Neutral indicator light
10.0 L
Fuel injection system
indicator/Coolant temperature
3.0–5.0 mm
indicator light
0.5–1.0 mm
Switch Operations
1 700–1 900 r/min
Ignition switch
Dimmer switch
Engine stop switch
Starter button
1 400 ml
Stop lamp switch
Brake switch
Clutch lever position switch
SPECIFICATIONS
11–15 mm
49–53 mm
Engine
0–10 mm
Transmission
10–15 mm
Drive chain
45–55 mm
Clutch
Gear shift lever
Brake
Steering
Suspension
R.DF: 1-1/2 turn back Control cables
C.DF: 2-1/4 turn back
Leakage
R.DF: 7 clicks back
Parking brake lever
C.DF: 3/4 turn back
(High)
C.DF: 8 clicks back
(Low)
Appropriate
language
32
COLD INFLATION TIRE PRESSURE
TIRE PRESSURE
FRONT
45 kPa
0.45 kgf/cm
2
6.5 psi
ELECTRICALS
ITEM
ROAD TEST INSPECTION
ITEM
Starting/Acceleration
/Smoothness/Noise
Operation/Noise
Operation/Noise
Operation/Noise
Operation
Front/Rear, Operation/Noise
Stability
Operation
Operation/Proper return
Fuel/Oil/Exhaust
Operation
REAR
45 kPa
0.45 kgf/cm
2
6.5 psi
CHECK FOR
Lighting/Adjust
Operation
CHECK FOR